Zephyr Pisa ZPI-E24AG Installation guide

Use, Care, and Installation Guide
www.zephyronline.com
Model number:
Serial Number:
APR19.0801 © Zephyr Ventilation LLC.
Pisa
ZPI-E24AG
ZPI-E24AG290
ZPI-E30AG
ZPI-E30AG290
ZPI-E36AG
ZPI-E36AG290
ZPI-E24AW
ZPI-E24AW290
ZPI-E30AW
ZPI-E30AW290

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1
SAFETY NOTICE .......................................................................... 2-3
LIST OF MATERIALS ................................................................. 4
INSTALLATION
Ducting Calculation Sheet ....................................... 5
Mounting Height & Clearance ................................ 6
Ducting Options ........................................................... 7
+RRG6SHFL¿FDWLRQV ................................................... 8
Preparing the Cabinet ............................................... 9
Horizontal Ducting Conversion.............................. 10
Installing the Hood ...................................................... 11 - 13
Recirculation Kit ........................................................... 14
FEATURES & CONTROLS
Slide Controls ................................................................ 15
MAINTENANCE
Hood and Filter Cleaning ......................................... 16
Lights ................................................................................ 17
WIRING DIAGRAMS ................................................................... 18
TROUBLESHOOTING................................................................ 19
LIST OF PARTS AND ACCESSORIES .............................. 20
WARRANTY .................................................................................... 21
PRODUCT REGISTRATION .................................................... 22
Table of Contents

Important Safety Notice
READ AND SAVE THESE INSTRUCTIONS
2
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
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panel.
CAUTION
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WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
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on low or medium settings.
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f. Use high setting on hood only when necessary.
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WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
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b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
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WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
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,QFOXGLQJ¿UHUDWHGFRQVWUXFWLRQ
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the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. NEVER place a switch where it can be reached from a tub or shower.
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Important Safety Notice
3
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
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attics, crawl spaces or garages. Hood not intended for installation over an outdoor grill.
OPERATION
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and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to
negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
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- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
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ground path is adequate.
Do not ground to a gas pipe.
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Do not have a fuse in the neutral or ground circuit.
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** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
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Electrical Diagram on product.
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and install appropriate connector if necessary.
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
WARNING:
Prop. 65 Warning for California Residents

4
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(3) Wire Nuts (1) Suction Cup
(1) 6” round damper (pre-installed)
(1) hardware package
PARTS SUPPLIED
HARDWARE PACKAGE CONTENTS
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Recirculation Kit
(2) halogen lights, GU-10 50W
(1) mesh filter
(2) M4 x 1”
(1) hood body with sliding glass
(1) filler panel
(4) M3.5x10
(4) M4 x 16mm
(2) upper installation brackets
(2) lower installation brackets
(24” model only)
(2) M4 x 8
(4) 3/16 x 3/8” (4) 3/16 x 40
(24” model only) (24” model only) (24” model only)
List of Materials

5
Duct pieces To t a l
Equivalent number
length x used =
3-1/4” x 10”
Rect.,
straight
1 Ft. x ( ) = Ft.
3-1/4” x 10”
Rect.to
6” round
transition
5 Ft. x ( ) = Ft.
3-1/4” x 10”
Rect.to
6” round
transition
900 elbow
20 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
900
15 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
450
9 Ft. x ( ) = Ft.
Ft.
6”, 7”, 8”, 10”
Round,
straight
1 Ft. x ( ) = Ft.
Subtotal column1 =
Duct pieces To t a l
Equivalent number
length x used =
6”, 7”, 8”, 10”
Round, wall
cap with
damper
30 Ft. x ( ) = Ft.
Ft.
Ft.
Ft.
6”, 7”, 8”, 10”
Round
roof cap
30 Ft. x ( ) = Ft.
Subtotal column2 =
Subtotal column1 =
Total ductwork =
MaximumDuct Length:For satisfactory air movement,
the total duct length
should not exceed 100 equivalent feet.
6” roundto
3-1/4” x 10”
rect.
transition
1 Ft. x ( ) = Ft.
6” roundto
3-1/4” x 10”
rect.
transition
900 elbow
16 Ft. x ( ) = Ft.
7” roundto
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) = Ft.
7” roundto
3-1/4” x 10”
rect.
transition
900 elbow
23 Ft. x ( ) = Ft.
elbow
elbow
7” to 6” or
8” to 7” Round
tapered
reducer
25 Ft. x ( ) = Ft.
3-1/4” x 10”
Rect.900
elbow
15 Ft. x ( ) = Ft.
3-1/4” x 10”
Rect.450
elbow
9 Ft. x ( ) = Ft.
3-1/4” x 10”
Rect.900
flat elbow
24 Ft. x ( ) = Ft.
3-1/4” x 10”
Rect.
wallcap
with damper
30 Ft. x ( ) = Ft.
Ft. x ( ) = Ft.
15
6”, 7“, 8”
Round
in-line
damper
Installation – Ducting Calculation Sheet

6
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DUCTING
A minimum of 6” round ducting must be used to
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Always use rigid type metal ducts only. Flexible
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ALWAYS, when possible, reduce the number of
transitions and turns. If a long duct run is required,
increase duct size from 6” to 7” or 8”.
If turns or transitions are required: Install as far
away from opening and as far apart, between 2,
as possible.
36” 24” min.
32” max.
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bottom of hood should be no less than 24” and no
more than 32”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
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mounted too high will be hard to reach and will
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If available, also refer to range manufacturer’s
height clearance requirements and recommended
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DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
installation.
• If the unit is damaged in shipment, return
the unit to the store in which it was bought
for repair or replacement.
• If the unit is damaged by the customer,
repair or replacement is the responsibility
of the customer.
• If the unit is damaged by the installer
(if other than the customer), repair of
replacement must be made by arrangement
between customer and installer.
Installation – Mounting Height & Clearance

7
WARNING FIRE HAZARD
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All exhaust must be ducted to the outside.
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Ducting Options Example
Installation – Ducting Options
soffit or crawl space
roof pitch w/
flashing & cap
ductless
recirculating
w/ gravity damper
side wall cap
ductless
recirculating soffit

8
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Installation – +RRG6SHFL¿FDWLRQV
TOP
FRONT
SIDE
6
CL
"
3
7/16”
3/4”
23 7/8”(24”), 29 7/8”(30”), 35 7/8”(36”)
19
1
1/2”
9
9/16”
11
1/4”
9/16”
5 3/16” (30”)
11- 15/16 ” - 18- 3/4 ”
11
1/8”
13/16”
9 7/8”
1 1/8”
4 /15 16”
closed open
3 7/16”
3/8”-
2 1/4"*
*adjustablerear
fillerpanel
C/L
3
7/16”
11
1/4” Ø6”
BACK
8 3/16” (36”)
11/16”1
2 3/16” (24”)

9
73/4”
7”
10-1/8”
19-
7/8”
C/L
1-
15/16”
*11-1/2”
*6- 3/16”
7”
Installation – Preparing the Cabinet
Fig.2
front edge
glass handle
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within cabinet bottom.
3. Follow the dimensions in Fig.1 and cut-out the bottom of your cabinet to create an opening
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cabinet door. For framed cabinet measure 1-15/16” from front of cabinet bottom.
Fig.1
* Dimension used for rear ducting option

10
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6” ROUND VERTICAL TO HORIZONTAL DUCTING CONVERSION
Installation – Horizontal Conversion
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disconnect blower plug located toward the right side
interior of hood body.
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reposition blower to hood body so blower collar protrudes
IURPEDFNRIKRRGERG\5HLQVWDOOEORZHUSODWHWRKRRG
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Re-connect blower plug.

11
Installation – Installing the Hood
WARNING: Electrical wiring must be done by a qualified person(s) in
accordance with all applicable codes and standards. This range hood must be
properly grounded. Turn off electrical power at service entrance before wiring.
!
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Fig.3
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the opening located in the bottom of the cabinet, Fig.3.
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Fig.1.
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of the hood body which will temporarily hold the hood in
place, Fig.4.
Fig.4
Fig.5
24” Models Only6HFXUHXSSHUEUDFNHWVWROHIWDQG
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KROHVRQWKHEUDFNHWDUHIDFLQJGRZQZDUG
24” Models Only3ODFHORZHULQVWDOODWLRQEUDFNHWV
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sides of hood body, Fig.6. Note: The wider portion of the
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Fig.6

12
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Installation – Installing the Hood
30” & 36” Models Only. Secure hood body to cabinet
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range hood.
A
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Fig.7
24” Models Only)URPLQVLGHWKHKRRGVHFXUH
0[VFUHZLQWRHDFKORZHULQVWDOODWLRQEUDFNHW7KH
position of this screw is adjustable to accomodate various
FDELQHWERWWRPWKLFNQHVVHV)LJ
24” Models Only,QVWDOO[VFUHZVLQWRWKH
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screws to adjust the height of the range hood until there
is no gap between the cabinet and front edge of the hood,
Fig.8.
Fig.8

Installation – Installing the Hood
13
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with aluminum duct tape. If using hood in ductless
recirculating mode turn to page 14.
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with local requirements and codes, purchase and install
appropriate connector if necessary.
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functions.
Fig.9
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14
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When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust
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within the home.
We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct
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is not possible should you recourse to converting the hood into a recirculating hood.
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RECIRCULATING KIT (REQUIRED IF NOT DUCTED OUTSIDE THE HOME)
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Hood Model Part No. Filters in Pkg.
ZPI ZRC-00PI 1
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Charcoal Filter Replacement
Hood Model Part No. Qty to Order
ZPI Z0F-C0PI 1
4. In order to recirculate the air properly, a return air vent must be installed to
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from the blower to the return air vent. The return air vent can be positioned
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Fig.12
Fig.11
Installation – Recirculating Kit

15
0 I II III
Blower On/Off Speed Selection
1Lights Off/Dim/Bright
2
0 I II
BLOWER ON/OFF/SPEED SELECTION
0 is off, I is low speed, II is medium speed and III is high speed.
LIGHTS OFF/DIM/BRIGHT
0 is off, I is dim, and II is bright.
1
2
NOTE: Blower and lights will automatically shut off when the glass is closed
and turn back on when the glass is opened.
Blower and lights will not operate when the glass is closed.
Features & Controls – Slide Controls

16
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SURFACE MAINTENANCE:
Do not use corrosive detergents, abrasive detergents or oven cleaners.
Do not use any product containing chlorine bleach or any product containing chloride.
Do not use steel wool or abrasive scrubbing pads which will scratch and damage surface.
Cleaning Stainless Steel
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direction of the stainless steel grain. To remove heavier grease build up use a liquid degreaser detergent.
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stainless steel grain.
Decorative Mesh Filters
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Filter should be cleaned after every 30 hours of use or once a month.
Remove and clean by hand or in dishwasher
on low heat. Spray degreasing detergent and
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'U\¿OWHUDQGUHLQVWDOOEHIRUHXVLQJKRRG
Replacing Mesh Filter
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prolonged use, replace with the following part
number:
Hood Model: Part No. Qty. to Order.
ZPI 50200054 1
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1
2
Maintenance – Hood and Filter Cleaning

17
REPLACING LIGHT BULBS
CAUTION: Light bulb becomes extremely hot when turned on.
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stops and falls out.
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WKHEXOERUXVHDUXEEHUODWH[JORYHWRJULSWKHEXOEDQGWXUQFRXQWHUFORFNZLVH
Replacement bulbs are available at the zephyr parts store. See parts and accessory page for ordering
information.
Maintenance – Lights

18
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Wiring Diagrams
VOLTS