Zero Z12 Quick guide

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HOME AUTOMATION
Z02 - SWING GATE
PG1
USER MANUAL AND CONFIGURATION
Z12.REV01.2018
IT | EN | FR
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HOME AUTOMATION Z12 - PARKING BARRIER
SUPPLY 230-24V

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HOME AUTOMATION Z02 - SWING GATE
PG2
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HOME AUTOMATION

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HOME AUTOMATION
Z02 - SWING GATE
PG3
INDEX
01. SAFETY INSTRUCTIONS
02. OPERATOR
TECHNICAL SPECIFICATIONS
DIMENSIONS
03. INSTALLATION
DIMENSIONS
INSTALLATION STEPS
MECHANICH END POSITION ADJUSTMANT
LIMIT SWITCH POSITION ADJUSTMANT
04. MAINTENANCE
MANUEL RELEASE
05. TROUBLESHOOTING
01. SAFETY INSTRUCTIONS
ATTENTION:
•To ensure the safety of people, it is important that you read all the following instrucons.
Incorrect installaon or incorrect use of the product can cause physical injury and material
damage.
•Keep these instrucons in a safe place for future reference.
•This product was designed and produced strictly for the use indicated in this manual. Any
other use, not expressly indicated here, could compromise the good condion/ operaon of
the product and/or be a source of danger.
•ZERO SRLS. is not responsible for the improper use of the product, or other use than that
for which it was designed.
•ZERO SRLS. is not responsible if safety standards were not taken into account when instal-
ling the equipment, or for any deformaon that may occur to it.
•ZERO SRLS. is not responsible for the safety and proper operaon when using components
not sold by them.
•Do not make any modicaons to the operator components and / or their accessories.
•Before installaon unplug the automasm from the source of power.
•The installer must inform the client how to handle the product in case of emergency and
provide this manual to user.
•Keep remote controls away from children, to prevent the automated system from being
acvated involuntarily.
•The customer shall not, under any circumstances, aempt to repair or tune the operator
.Must call qualied technician only.
•Connect the automasm to a 230V plug with ground wire.
•Operator for outdoor and indoor use.

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02. OPERATOR
TECHNICAL SPECIFIATIONS
Z02 specicaons are as follow:
DIMENSIONS
Z10 dimensions are the following:
Z12.4.24 Z12.6.24
Power Supply 24Vdc 24Vdc
Power 60W 60W
Current 1- 4.5 A 1-4.5 A
Maximum passage 4 m 6 m
RPM 1600
Noise level LpA <= 50 dB (A)
Force 2300 N
Operang temperatures -25°C to 65°C
Protecon class IP55
Working frequence INTENSIVE
Opening me 5 sec 10 sec

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Z02 - SWING GATE
PG5
1
1
2
3
3
03. INSTALLATION
4
5
01. Unscrew the screws [1] then remove
the the cap [2] and unscrew the bolts [3].
02. Pull the sheets [4] and [5] to open the
get free frame.
SX
DX
On the Illustrated diagrams below and are the dimensions for the installaon of the automated
system.
03. With the bolts already xed on the ce-
ment foundaon, place the barrier on top
of the foundaon in a way that the screws
stay inside and centered with the barrier.
04. Check the direcon of opening RIGT
(DX) or LEFT (SX) and if already congured
goo trought the next steps

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8
7
6
12
13
11
12
13
11
05. Unscrew the screw [6] then remove the
the plate [7] with lever [8]. Take out the
spring [11] and remove it from the chain
[12] and lever [13].
06. To have oposit opening direcon rotate
the levers [8] and [13] then screw back pre-
viously removed bolts.
01. To assemble the boom, place the boom
on the barrier xing plate and alignthe ho-
les on each piece. Then to place the boom
fastening metal plate and use the screws to
fasten the parts together.
02. Unlock the barrier by key and check the
right boom balanc.
SPRING ADJUSTMANT
To adjust the springs, follow the next steps. By giving tension to the springs causing the boom
to rise up.

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Z02 - SWING GATE
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03. The boom has to be stopped at 45°
opening posion and balanced by spring.
if the spring is not seed follow the next
steps to balance the boom.
04. Chech the right chain connecon and
move the xing posion with installed
boom lenght.
1
2
3
01. Remove the clip [1] remove the washer
[2] and pull out the holder [3].
02. Chech the right chain and spring ten-
sion , has to be ghten.
CHAIN ADJUSTMANT
To adjust the springs tension change the chain posion, by deassembling the chain, follow the
next steps
It is important to respect this installaon order!
Otherwise, it is not possible to ensure correct installaon and operators may not
work properly!

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It is very important that these dimensions are respected! Only this way can be
assured the correct funconing and durability of the operators!
It is also very important to have a levelled ground/terrain!
6000
5500
2500
2750
3000
3500
4000
4500
5000
03. Boom lenght sengs, place the chain on right posion.
MECHANICH END POSITION ADJUSTMANT
To make sure that the BOOM stops in place perfectly horizontal in closing and in a perfectly veri-
cal posion in opening the mechanical limit switches must be adjusted.

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Z02 - SWING GATE
PG9
LIMIT SWITCH POSITION ADJUSTMANT
To make sure that the BOOM stops in place perfectly horizontal in closing and in a perfectly veri-
cal posion in opening the mechanical limit switches must be adjusted.
a?
b?
‘?
PO?
P?
T?
PT?
QO?
A: SCRE e
B: DISK d
C: GRUB SCREW c?
D: PIN
E: MSW CLOSING
F: MSW OPENING
Remove disk B from the sha, send a command to opening to the control unit, wait 2-3
econds, give a closing command to the control unit. Wait for the motor to suciently ghten
the boom and then give a STOP command to the control unit. Insert the disk on the sha
making sure that the pin D does not get caught in the small area between the 2 MSWs.
Turn the disc B by hand counterclockwise unl it is not felt that the pin acts on the microswi-
tch of closing E. Screw the C-grub in order to ghten the disc on the sha of exit.
Tighten screw A to 18 holes in a clockwise direcon from the posion where the pin D is
located send an opening command to the control unit. The boom should stop in the full
posion opening.
If the boom opens too lile or the microswitch it does not acts any command to close the
control unit and close the boom move the screw A to the next hole in the direcon to acva-
te the microswic. Move the screw A to the previous hole, in the direcon counterclockwise,
if the boom does not open completely.

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PG10
MANUAL RELEASE
To open manually the gate in case of electric power failure or in case of damage, follow the
below steps:
01. Unlock the barrier by key. 02. Move the boom to the opening posion
and lock the barrier.
NOTE : To lock operator so it can work automacally, must do it by turning the key anclockwi-
se.
Check ghtness of the screws that x the boom to the barrier’s body.
Check if the fastening metal plates didn’t suer any modicaon with the consistent ulizaon to
assure the proper funconing of the barrier.
04. MAINTENANCE
These maintenance measures must be applied every year in order to insure proper
funconing of the automated system.

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Z02 - SWING GATE
PG11
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Problem Procedure Behavior Procedure II
Door doesn’t
work
Make sure you have 230V
power supply connected
to control board and if it
is working properly.
Sll not working. Consult a qualied ZERO
technician.
Motor doesn’t
move but makes
noise
Unlock motor and move
the gate by hand to check
for mechani cal problems
on the movement
Encountered problems? Consult an experienced
gate expert.
The gate moves easily? Consult a qualied ZERO
technician.
Motor opens
but doesn’t
close
Unlock motor and move
the gate by hand to closed
posion.
Lock motor again and turn
o power supply for 5 se-
conds. Reconnect it and
send start signal using
transmier.
Gate opened but didn’t clo-
se again.
Check if there is any obsta-
cle in front of the photo-
cells;
Check if any of the control-
devices (key selector, push
buon, video intercom,
etc.) of the gate are jam-
med and sending perma-
nent signal to control unit;
Consult a qualied ZERO
technician.
Gate doesn’t
make complete
route
Unlock motor and move
ate by hand to check for
mechanical problems on
the gate
Encountered problems? Consult an experienced
gate expert.
The gate moves easily? Consult a qualied ZERO
technician.
05. TROUBLESHOOTING

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Discovering the origin of the problem
1. Open control board
and check if it has
24V power supply
2. Check input fuses
3. Measure the 24V tran-
sformer’s output to detect
the locaon of the malfun-
con
4. If the motor works,
the problem is on the
control board. Pull it out
and send it to our ZERO
technical services for
diagnosis.
5. If the motor doesn’t
work, remove them
from installaon site
and send to our ZERO
technical services for
diagnosis.
Check all moon axis and associated moon systems related with the motor and the gate to nd out
what is the problem.
1. Turn o the cen-
tral’s motor and test it
directly connected to
a 24V baery to nd
the malfuncon.
2. If the engine operate,
the problem is in the cen-
tral. Pull it out and send it
to the ZERO technical ser-
vices for diagnosis
3. If the motors don’t work, remove them from in-
stallaon site and send to our ZERO technical servi-
ces for diagnosis
All ZERO control boards have LEDs that indicate the funconing of connecons to allow easy diagnosis
of faults. All safety devices LEDs (DS) in normal situaons remain On. All “START” circuits LEDs in normal
situaons remain O.
If LEDs devices are not all On, there is some security systems malfuncon (photocells, safety edges),
etc.
1 • Close with a shunt all safety systems on the control board (check manual of the control board in
queson). If the automated system starts working normally check for the problemac device.
2 • Remove one shunt at a me unl you nd the malfuncon device .
3 • Replace it for a funconal device and check if the motor works correctly with all the other devices. If
you nd another one defecve, follow the same steps unl you nd all the problems.
1. Turn o the cen-
tral’s motor and test it
directly connected to
a 24V baery to nd
the malfuncon.
2. If the engine operate,
the problem is in the cen-
tral. Pull it out and send it
to the ZERO technical ser-
vices for diagnosis
53 If this doesn’t work, remove control unit and
send it to ZERO technical services services.
Check all moon axis and associated moon systems related with the motor and the gate to nd out
what is the problem.
NOTE: Seng force of the controller should be sufcient to make the gate open and close without stop-
ping, but should stop and invert with a lile eort from a person. In case of safety systems failure, the gate
shall never cause physical damaged to obstacles (vehicles, people, etc.).

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NOTE:
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Z02 - SWING GATE
PG15
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PG16
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ZERO SRLS
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ITALIA
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