ZIEHL-ABEGG EVAC 3C User manual

R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB
EVAC 3C
Evacuation module
Original operating instructions
Store for future use!

Content
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Structure of operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.7 Working on device / Hazards through residual voltage . . . . . . . . . . . . . . . . . . . . . . . . 7
2.8 Modifications / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.9 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.10 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.1 Modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.2 Battery set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.3 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Service & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4.1 Storage duration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Disposal & recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1.1 Switch cabinet installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1.1 Types of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1.2 Cable cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1.2.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Terminal positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Protective ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.4 Mains connection (X-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4.1 Network form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4.2 Mains fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4.3 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.5 Connection ZETADYN/ZAdyn (X-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.6 Battery connection (X-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.6.1 Fuse protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.6.2 Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.6.3 Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.7 Internal 12V-Battery (X-200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.8 Digital inputs (X-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.8.1 Connection with external power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Original operating instructions
EVAC 3C
R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB
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5.8.2 Connection with internal power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.8.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.8.4 Terminal assignment X-IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.8.4.1 Description of the input functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.9 Digital outputs (X-OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.9.1 Connection X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.9.2 Technical data X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.9.3 Terminal assignment X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.9.3.1 Description of the output functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.10 device internal fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.11 Connection suggestion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1.1 Battery selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2 Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.3 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.4 Ziehl-Abegg battery sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.4.1 Connection of the Ziehl-Abegg battery sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.4.2 Technical data Ziehl-Abegg battery sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.4.3 Mechanical installation and safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4.3.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4.3.2 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.4.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.4.5 Function test of the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.4.5.1 Cyclic battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.4.5.2 Automatic battery test - simulation of an evacuation run . . . . . . . . . . . . 28
6.5 Operating terminal ZETAPAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.5.1 Mounting / Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.5.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.5.3 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.6 Cable assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.6.1 Description of the cable assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.6.2 Connection and positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.6.2.1 Positioning suggestion 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.6.2.2 Positioning suggestion 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 Operation and parameterising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1 Operating terminal ZETAPAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.2 Control key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.3 Menu and parameter navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.1 Switch on the evacuation module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.2 Congure evacuation module EVAC 3C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.3 Configure ZETADYN/ZAdyn frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.4 Carry out a functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.1 LCD & Password menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 Menu Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3 Menu Voltage converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.4 Control system menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.5 Monitoring menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.6 S0:Statistic menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.7 S2:Memory Card menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.8 S3:MMC-Recorder CARD menue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.9 Menu S7: Power section menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Original operating instructions
EVAC 3C
R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB
3/56

9.10 Menu S8: CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.11 Menu S9: ZA-Intern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.12 INFO menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10 Error diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.1 Light emitting diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.2 Fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.3 Error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.4 Operation conditions evacuation module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
10.5 Operation conditions battery / battery charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.1 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.2 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
11.3 Repairing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
12.1 Technical data EVAC 3C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
12.2 Part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
12.3 Dimension sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12.3.1 Dimension sheet EVAC 3C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12.3.2 Dimension sheet battery sets 24Ah . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
12.3.3 Dimension sheet battery set 7.2Ah . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
12.4 EU declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
12.5 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Original operating instructions
EVAC 3C
R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB
4/56

1 General information
Compliance with the following instructions is mandatory to ensure the functionality and safety of the
product. If the following instructions given especially but not limited for general safety, transport,
storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recy-
cling are not observed, the product may not operate safely and may cause a hazard to the life and
limb of users and third parties.
Deviations from the following requirements may therefore lead both to the loss of the statutory material
defect liability rights and to the liability of the buyer for the product that has become unsafe due to the
deviation from the specifications.
1.1 Validity
This instruction manual applies to:
Evacuation module from the series:EVAC 3C
from software version: 3.08
1.2 Structure of the operating instructions
These operating instructions help you to work safely on and with the frequency inverter EVAC 3C.
They contain safety instructions that must be complied with as well as information that is required for
failure-free operation of the frequency inverter.
The operating instructions are to be stored together with the frequency inverter. It must be ensured
that all persons who have to perform activities on the frequency inverter can consult the operating
instructions at any time. Instructions for use in accordance with the German Occupational Safety and
Health Act and the German Work Equipment Ordinance must be provided in addition to the operating
instructions.
Keep the operating instructions for continued use. They must be passed-on to all successive owners,
users and final customers.
1.3 Target group
The operating instructions address persons entrusted with planning, installation, commissioning and
maintenance and servicing and who have the corresponding qualifications and skills for their job.
1.4 Structure of operating instructions
The operating manual has a systematic structure. The order of the individual chapters corredsponds
to the order of the work steps for first time installation of the device.
The operating instructions contain the following information:
•Device description
•Mechanical and electrical installation
•Operation and parameterising
•Start-up
•Parameter list
•Diagnostic
•Enclosure
1.5 Exclusion of liability
It has been established that the content of these operating instructions is concurrent with the
frequency inverter hardware and software described.
It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. The
contents of this manual are put through periodic reviews. Necessary modifications are incorporated
into the next version.
ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or as a
consequence of unauthorized repairs or modifications.
1.6 Copyright
These operating instructions contain information protected by copyright. The operating instructions
may be neither completely nor partially photocopied, reproduced, translated or put on a data medium
without prior explicit consent from ZIEHL-ABEGG SE. Infringements are liable for damages.
All rights reserved, including those that arise through patent issue or registration on a utility model.
Original operating instructions
EVAC 3C General information
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2 Safety instructions
2.1 General
This chapter contains instructions to prevent personal injury and property damage.
These instructions do not lay claim to completeness. In case of questions and problems, please
consult our company technicians.
2.2 Intended use
The EVAC 3C is a Evacuation module developed exclusively for elevator machines. The device is
allowed to be used solely in connection with the ZETADYN 3 or the ZAdyn4 frequency inverter
according to the wiring suggestion. The device is not intended for any uses other than those listed
here; that would be considered incorrect use.
Reading these operating instructions and complying with all contained instructions – especially the
safety instructions contained therein – are considered part of intended use. Furthermore, carrying out
all inspection work in the prescribed scheduled intervals is part of intended use
The operator of the ZAdyn4C is liable for any personal harm or material damage arising from non-
intended use! The manufacturer shall bear no liability for such damages.
2.3 Pictographs
Safety instructions are highlighted with warning triangles and are depicted according to the degree of
hazard as follows.
Danger!
General hazardous area. Death or severe injury or significant property damage can occur if the
corresponding precautions are not taken!
Caution!
Risk of moderate or minor injury if the corresponding precautions are not taken!
CAUTION!
Caution!
Material damage is possible if the corresponding precautions are not taken!
Danger!
Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding
precautions are not taken!
Information
Important information and advice for user
2.4 Product safety
The device conforms to the state of the art at the time of delivery and is fundamentally considered to
be reliable. The device and its accessories must only be used in a flawless condition and installed and
operated with compliance to the operating instructions.
Exceeding the limits stated in the “Enclosure / technical data” chapter can lead to a defect in the
device.
2.5 Requirements placed on the personnel / due diligence
Persons entrusted with the planning, installation, commissioning and maintenance and servicing in
connection with the device must have the corresponding qualifications and skills for these jobs. Based
on their training, knowledge and experience as well as knowledge of the relevant standards, they
must be able to judge the work transferred to them and be able to recognize possible hazards.
In addition, they must be knowledgeable about the safety regulations, EU directives, rules for the
prevention of accidents and the corresponding national as well as regional and in-house regulations.
Personnel to be trained or instructed and apprentices are only permitted to work on the device under
the supervision of an experienced person. This also applies to personnel undergoing general training.
Comply with the legal minimum age
Original operating instructions
EVAC 3C Safety instructions
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2.6 Commissioning
Danger!
During commissioning, unexpected and hazardous conditions can arise in the entire system due to
incorrect settings, defective components or incorrect electrical connections
During the commissioning following has to be observed:
•Remove all persons and objects from the hazardous area
•The EMERGENCY-STOP functions must be in working order
•The mechanical safety brakes must be installed and in working order
•Commissioning is only permitted with compliance to the EMC directive 39/336/EEC
2.7 Working on device / Hazards through residual voltage
Before working on previously installed devices, separate them from the mains and secure them
against reconnection.
Danger!
Through use of capacitors, danger of death exists even after switching off the device through directly
touching the energized parts or due to parts that have become energized due to faults.
Wait at least 3 minutes before working on the device.
The safe isolation from the supply must be checked using a two-pole voltage detector.
Danger!
It is generally forbidden to carry out work on electrical live parts. Protection class of the device when
open is IP 00! It is possible to touch hazardous voltages directly.
2.8 Modifications / interventions in the device
For reasons of safety, no unauthorized interventions or modifications may be made on the device .
All planned modifications must be authorized by the manufacturer in writing.
Use only genuine spare parts / genuine wearing parts / genuine accessories from the
ZIEHL-ABEGG SE.These parts were specifically designed for the device. There is no guarantee that
parts from non-original sources are designed and manufactured in correspondence with load and
safety requirements.
Parts and special equipment not supplied by the ZIEHL-ABEGG SE are not approved for use.
2.9 Operator’s obligation of diligence
The device has been designed and constructed with consideration of a hazard analysis and after
carefully selecting the harmonized standards to be complied with as well as additional technical
specifications. It thus complies with the state-of-the art and ensures the highest degree of safety.
However, this safety can only be implemented in operational practice if all measures necessary for
this purpose are taken. The operator of the installation has the obligation of due diligence to plan
these measures and monitor their implementation.
In particular, the operator must ensure that
•The device is only used as intended (cmp. chapter "Product overview" concerning this)
•The installation is operated solely in a flawless, functional condition and that especially the safety
devices are periodically checked for their properly functioning condition
•The required personal safety gear is available to and used by the operating, maintenance and
repair personnel
•The operating instructions are always readily available at the location where the frequency inverter
is being used, are complete and are in legible condition
•Only sufficiently qualified and authorized personnel operate, maintain and repair the device
•these staff receive regular instruction in all relevant occupational safety and environmental protec-
tion issues, are knowledgeable about the operating instructions and, especially, are familiar with the
safety instructions contained therein.
•all safety and warning notices attached to the device are never removed and remain legible.
Original operating instructions
EVAC 3C Safety instructions
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2.10 Employment of external personnel
Maintenance and service work are frequently carried out by external employees who often do not
recognize the specific situations and the thus resulting dangers.
These persons must be comprehensively informed about the hazards in their area of activity.
You must monitor their working methods in order to intervene in good time if necessary.
3 Product overview
3.1 Application
The EVAC 3C is a Evacuation module developed for elevator machines. It can be used for asynchro-
nous and synchronous motors.
In connection with the control system and a battery-set you can do an evacuation-drive at an mains
failure, with reduced speed, in motor-driven or generator-driven direction.
3.2 Functional description
The EVAC 3C monitors the three-phase supply mains for the ZETADYN/ZAdyn. The failure of one or
several mains phases is detected by the EVAC 3C and the ZETADYN/ZAdyn is separated from the
supply mains by a contactor. A battery supply voltage is time-delayed connected to the frequency
inverter by a second contactor.
With a power inverter the battery voltage will be converted to a voltage of 1~ 230 VAC. Which is used
to supply:
•elevator control system
•Cabin light
•Door drive
•motor brakes
The power failure is signalled to the elevator control and the frequency inverter via a floating contact.
Both devices now carry out an evacuation trip based on the configuration.
3.2.1 Modulation
The Evacuation module and the elevator control communicate with each other through inputs and
outputs.
The elevator control must be capable of performing an evacuation trip in case of a failure in the supply
voltage.
3.2.2 Battery set
A battery set with a voltage of 120...216 VDC is connected to the EVAC 3C.
The batteries are charged according to the IU charging method. At the start of charging, the batteries
are charged with a constant current, controlled by the evacuation module (max. 2 A). When the
charging end voltage has been reached, a switchover is made from current to voltage control and the
battery continues to be charged with a constant voltage. During this, when the voltage in the battery
increases, the charge current independently decreases. When the minimum charge current is
reached, charging is ended.
3.2.3 Parameterization
Commissioning and configuring the EVAC 3C is performed with the text dialogue in the ZETAPAD
operating terminal.
3.3 Service & maintenance
These jobs must be completed during the recurrent maintenance work:
•Check the device for dirt and clean if necessary
•Check the connections and tighten if necessary
3.4 Transport
•The device is packed ex factory to suit the transport method previously agreed.
•Always use the original packaging materials when transporting the device
•Avoid shocks and impacts to the device during the transport
Original operating instructions
EVAC 3C Product overview
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3.4.1 Storage duration:
The storage duration depends particularly on the electrolytic capacitors because the oxide coating in
the capacitor deteriorates.
Storage duration:
•12 months at -20...+50 °C
•24 months at -20...+45 °C
•36 months at -20...+40°C
3.5 Disposal & recycling
Disposal must be carried out professionally and environmentally friendly in accordance with the legal
stipulations.
4 Mechanical installation
4.1 General notes
The Evacuation module EVAC 3C is a closed compact device, which is developed for wall-mounting
in a machine-room or in a lift shaft.
Danger!
The following points must be complied with during the mechanical installation to avoid causing a defect
in the device due to assembly errors or environmental influences:
Before installation
•Remove the device from the packing and check for any possible shipping damage
•Carry out installation only on a clean, level and stable foundation
•Assemble the device outside of the traffic area
During installation
•Mounting position: vertical, cable glands bottom
•Mount the device in a torsion free conditions
•Mount the device in a torsion free conditions
•avoid that drilling chips, screws and other foreign bodies reach the interior of the device
•Maintain the stated minimum clearances to ensure unobstructed cooling- air feed as well as
unobstructed outgoing air discharge (see fig.)
•To ensure EMC-acceptable installation, mount the device on a galvanized or chrome-plated and
grounded mounting plate. When using a painted mounting plate, the paint must be removed from
the contact-surface areas.
Ambient conditions
•mounting the device on vibrating components is not allowed
•The device must not be exposed to any shock.
•Prevent humidity
•Avoid aggressive and conductive materials in the environment
4.1.1 Switch cabinet installation
CAUTION!
Caution!
The device is designed for wall mounting in the machine room or lift shaft. An adequate cooling must
be ensured for assembly in the switch cabinet. The power loss of the device (see chapter ”Technical
Data”) must be taken into account here.
The specified installation position and the minimum distances must be observed when assembling in
the switch cabinet.
Original operating instructions
EVAC 3C Mechanical installation
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4.2 Dimensions
Dimensions EVAC 3C
Minimum clearances EVAC 3C
Original operating instructions
EVAC 3C Mechanical installation
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5 Electrical installation
Danger!
It is forbidden to carry out work on electrically live parts.
Even after disconnection, the battery connection (terminals X1: Ub+ / X1: Ub-) are still under voltage.
Wait at least 3 minutes before working on the device
Danger!
Operating the EVAC 3C with the housing cover removed is prohibited because energized, exposed
parts are present inside the device. Disregarding this regulation can lead to severe personal injury.
Work on electric components may only be carried out by trained electricians or by persons instructed
in electricity under the supervision of an electrician in accordance with electrical engineering regula-
tions.
A second person must always be present when working on energized parts or lines who disconnects
in case of emergency.
Electrical equipment must be checked regularly: Loose connections are to be re-tightened and
damaged lines or cables must be replaced immediately.
Always keep switch cabinets and all electrical supply facilities locked. Access is only allowed for
authorized persons using a key or special tool.
Never clean electrical equipment with water or similar liquids.
5.1 Cables
5.1.1 Types of cable
Both rigid and flexible lines can be utilized. The use of wire-end sleeves is recommended for flexible
lines.
The mains line does not have to be shielded.
5.1.2 Cable cross section
The line cross-section must be specified dependent on the ambient conditions (e.g. temperature,
wiring method) in accordance with DIN VDE 0100
5.1.2.1 Connections
The mains connection is implemented with screw terminals. To prevent damage to the terminals and
to ensure good contact, the terminals must be tightened with the torque as stated in the technical
data.
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5.2 Terminal positions
X-1 F1 – F6
X-OUT
X-IN X-TBATT
X-CAN
X-PAD
Terminal positions
X-1 Mains / ZETADYN/ZAdyn / Battery / Control system
X8 DIG_OUT Digital inputs
X9 DIG_IN Digital outputs
X10 CAN CAN
X11 PAD ZETAPAD
X12 TBATT Battery temperature monitoring
5.3 Protective ground connection
The device has a defined leakage current of 3.5 mA according to DIN EN 60990. For this reason its
connection has to be fix. According to EN50178 point 5.2.11 or 5.3.2.1 the earth conductor has to
have a cross section of 10mm² or more. If an earth conductor with a cross section less than 10mm² is
used, there has to be a second earth conductor. For the connection of the earth conductors there are
threaded bolts M6 at the frequency inverter (see picture).
Earth conductor connection EVAC 3C032 - EVAC 3C074
Original operating instructions
EVAC 3C Electrical installation
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5.4 Mains connection (X-1)
Danger!
Before connecting to mains you have to check if the technical Datas on the rating plate of the device
are according to the required connecting values.
CAUTION!
Caution!
The neutral conductor "N" necessarily has to be connected to the evacuation module. If it won't be
connected, internal components will be damaged. This will cause a damage of the complete
evacuation module.
5.4.1 Network form
The mains filter and frequency converter are designed for use in an earthed supply system. Permis-
sible network forms are:
•TN network
•TT network
Information
The mains filter and frequency converter are unsuitable for use in the IT network!
5.4.2 Mains fuse
The mains fuse is implemented in accordance with the line cross-section used, but it mustn't be
smaller than recommended in "technical data".
5.4.3 Main switch
Integrate a 4-pole main switch in the mains line. This main switch disconnects the EVAC 3C from the
mains as well as from the UPS.
L1
L2
L3
L3
L2
L1
PE
N
1
N
1 2
3 4
5 6
2
13 14 1
2
Fx
EVAC 3C
X-1
Fx
Fx
3
EVAC 3C mains connection
Mains 3~ 400V/N/PE/50Hz
2 Main switch (not integrated to EVAC 3C)
3 Main switch monitoring
Fx Mains fuse
Information
With the main switch - contacts13 and 14 the battery can be disconnectet from the EVAC 3C.
Original operating instructions
EVAC 3C Electrical installation
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5.5 Connection ZETADYN/ZAdyn (X-1)
Connect the frequency inverter in accordance with the specifications in the operating instructions.
L1.1
L2.1
L3.1
EVAC 3C
X-1
L1
L2
L3
ZETADYN 3
ZAdyn4
X1
Connection ZETADYN/ZAdyn
5.6 Battery connection (X-1)
To ensure constant battery charging is prevented, it must be connected directly to the EVAC 3.
Dangerous voltage
Even when the main switch is switched off, when the battery is connected the connection terminals X-
Batt are live!
5.6.1 Fuse protection
The fuse protection is implemented in accordance with the line cross-section used
5.6.2 Type of cable
The connection line to the evacuation module EVAC 3C has to be carried out shielded.
5.6.3 Cable length
Maximum cable lenght between EVAC 3 and battery: 10 m.
Ub+
Ub-
+
EVAC 3
X-1
Ub+
Ub+
R1
R2 1
2
X-TBATT
3
1
Connection of the battery
1 Fuse (select according to chapter Accessories)
Original operating instructions
EVAC 3C Electrical installation
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5.7 Internal 12V-Battery (X-200)
In case of a voltage failure the internal 12V battery switches a contactor (K13) which supplies the
EVAC 3C with the battery voltage of 120 to 216 V. To prevent a deep discharge, the internal 12V
battery is not connected at delivery. Before start-up you have to plug in the battery at X-200 (+12V).
When the elevator will be put out of service for a longer time, the plug of the internal battery has to be
disconnected from X-200 (+12V) to prevent a deep discharge.
1
Position of the connection terminal X-200
1 X-200
+12V
Gnd
EVAC 3C
X200 2
+12V
0V
Connection 12V-Battery
2 12V-Battery
5.8 Digital inputs (X-IN)
The connector X-IN provides 4 digital inputs. These inputes are pre-parametred, but you can program
these inputs by changing the parameters.
The inputs can be activated galvanically isolated by an external 24 V power supply in the control
system or by the internal 24 V supply in the frequency inverter.
Information
Use shielded cables for the connections. The shielding must be connected to the terminal X-IN
shielding connection.
Original operating instructions
EVAC 3C Electrical installation
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5.8.1 Connection with external power supply
EVAC 3C
X-IN
+24V 0V
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
ZETADYN 3
ZAdyn4
X-OUT O41 O44
12
(11) (12) (13)
Connection of digital input with external power supply
1 External power supply
2 Digital output adjusted to the function "ST-Fault" (Prefered to output "O4")
() terminal designation of connector
5.8.2 Connection with internal power supply
EVAC 3C
X-IN +24V +24V
_IN I01 I02 I03 I04 GND
_IN GND
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)
O41 O44
1
ZETADYN 3
ZAdyn4
X-OUT
Connection of digital input with internal power supply
1Digital output adjusted to the function "ST-Fault" (Prefered to output "O4")
() terminal designation of connector
Information
When using the internal power supply, you must make a bridge between both 24V terminals
and both 0V terminals.
CAUTION!
Caution!
The internal 24V power supply is provided solely for the digital inputs. Switching consumer load with
this voltage is prohibited!
5.8.3 Technical data
The digital inputs comply with the IEC61131-2 TYPE 2 industry standard.
Voltage range +22 ... 26 VDC
Switching level low/high <5 VDC / >11 VDC
Current consumption at 24 V typ. 12.6 mA
Clamping range max. 1,5 mm²
Original operating instructions
EVAC 3C Electrical installation
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5.8.4 Terminal assignment X-IN
Input I01 is defaulted fixed at "ST - fault."
The configuration of the inputs I02… I04 is configurable.
Implement configuration of the digital inputs in the Control system menu.
Configuration of the digital inputs:
Inputs
I01 I02 I03 I04
Function ST
5.8.4.1 Description of the input functions
Function Designation
ST Fault indication ZETADYN/ZAdyn
5.9 Digital outputs (X-OUT)
The connection terminal X-OUT is equipped with 4 digital outputs as zero potential relay contacts with
normally open function. The functions of the outputs are pre-parameterised but can be assigned other
functions by changing the parameters.
5.9.1 Connection X-OUT
(1) (2) (3) (4) (5) (7) (8) (11)(10)(6) (9)
EVAC 3C
X-OUT
ZETADYN 3
ZAdyn4
X-IN
I_08
+24V
_IN
(2) (10)
I_2**+24V I_1*
1
+24V GND
_IN GND
(1) (11) (12)
Connection of the digital outputs X-OUT
1 elevator control system
I_1* Digital Input "Fault EVAC 3C"
I_2** Digital input for "Voltage loss"
() terminal designation of connector
5.9.2 Technical data X-OUT
Short-circuit-proof no*
Min. switching capacity 5 mA / 12 VDC
Max. switching capacity 2 A / 250 VAC
Cable cross section max. 2,5 mm²
CAUTION! * In order to protect the relay contacts, switched inductivities must be provided with an external
suppressor circuit (suppressor diode, RC element).
Original operating instructions
EVAC 3C Electrical installation
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5.9.3 Terminal assignment X-OUT
The outputs O1 … O3 have a fix preset.
Output O4 is configurable.
Implement configuration of the digital output O4 in the Control system menu.
Configuration of the digital outputs:
Inputs
O11-O14 O21-O24 O31-O34 O41-O44
Function ST FU LC -
5.9.3.1 Description of the output functions
Function Designation
ST Fault indication EVAC 3C to the control system
FU Indication voltage loss at ZETADYN/ZAdyn
LC Indication voltage loss at control system
5.10 device internal fuses
Contactor Type Rated current Function
F1 Fusible cut-out T4A Supply EVAC L2
F2 Fusible cut-out T4A Supply EVAC L3
F4 Fusible cut-out M5A Voltage converter / charging connection
U_Batt +
F5 Fusible cut-out M5A Voltage converter / charging connection
U_Batt -
F5 automatic circuit break-
er B10 Supply EVAC L1, supply of the control during normal operation
F5 automatic circuit break-
er B6 Supply of the control during evacuation mode
Original operating instructions
EVAC 3C Electrical installation
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5.11 Connection suggestion
ZDEV02K0
1 Battery
2 elevator control system
3 Digital output adjusted to the function "ST-Fault" (Prefered to output "O4")
4 Digital input adjusted to the function "PARA2" (Prefered to Input "I_08")
I_1* Digital Input "Fault EVAC 3C"
I_2* Digital input for "Voltage loss"
*01 - *06 Contain to the two EVAC Cable-sets
Original operating instructions
EVAC 3C Electrical installation
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6 System components
6.1 Batteries
To be able to operate the frequency inverter during a power failure together with the EVAC 3, a set of
batteries is required.
6.1.1 Battery selection
Battery type
Solely the use of lead-gel rechargeable battery sets are permitted because these do not liberate gas
during charging or under load.
A set of batteries must always contain only batteries of identical types. It is prohibited to combine
different types!
Caution!
Ventilation in accordance with the battery data sheets must be provided.
Battery voltage
The battery set must contain individual 12 V rechargeable batteries.
The level of battery voltage depends on the motor type and the desired travelling speed during the
evacuation process.
Voltage range: 120...216 VDC
Calculating the required battery voltage:
U_DC = (2,45 x R_80° x I_Nenn) + (1,81 x PSI x N_EVAC)
R_80°Stator resistance at 80 ° (ask motor manufacturer)
I_Rated Motor rated current (ask motor manufacturer)
PSI Flux linkage (ask motor manufacturer)
N_EVAC Motor rotational speed during evacuation (calculate dependent on the desired evacuation speed)
Information
The calculation of the battery voltage U_DC is made with a precision of ±10 %!
Battery capacity
The battery capacity needed is determined by the rated current of the motor and the duration of the
evacuation trip. The battery must be capable of making available 1.3 times the motor rated current for
the duration of the trip and for the duration of the acceleration 2.6 times the motor rated current. The
current peaks for the acceleration can be disregarded for most batteries as this current only flows for a
very brief time.
Original operating instructions
EVAC 3C System components
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