Zip 802261 User manual

802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00 Page 1 of 16
Zip HydroTap G4
Installation Instructions
Affix Model Number Label
Here
802261
Filtered Chilled drinking water for residential kitchens and tea rooms.
®

Page 2 of 16 802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00
Tap options
Arc / Cube Tap
Celsius Arc / Cube Tap
Classic Tap
Elite Tap
The HydroTap appliance series offers a range of interchangeable taps to suit the customer’s needs (See
options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit.
The installation procedure for each of the taps is detailed in a separate tap installation instruction book No.
803341, supplied with the tap.
For all operational features of the HydroTap, please refer to the Chilled User manual No.802262.

802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00 Page 3 of 16
Index
HydroTap Specifications
Installation check list .................................................................................................................... 4
General Product Features............................................................................................................ 5
Important Safety Instructions ....................................................................................................... 6
Warnings and Regulatory Information.......................................................................................... 6
Major components and Accessories ............................................................................................ 7
Technical Specification ................................................................................................................ 8
Before installation and site requirements..................................................................................... 8
Installation Instructions
STEP 1
- Measure and cut all the tap holes before fitting the taps
Section 1 - Tap Installation instructions
1 - HydroTap Tap installation............................................................................................ 8
STEP 2 - Check for adequate ventilation
Section 2 - Ventilation
2.1- Details........................................................................................................................ 9-10
STEP 3 - Install the undersink unit
Section 3 - Undersink Unit Installation
3.1- Fit the mains water supply hose ................................................................................ 11
3.2- Model C ..................................................................................................................... 11
3.3- Model CHA................................................................................................................. 12
STEP 4 - Commission the HydroTap
Section 4 - Commissioning
4.1- language .................................................................................................................... 13
4.2- Filter flush .................................................................................................................. 13
Trouble Shooting
Trouble Shooting Table................................................................................................................ 14
End of life disposal....................................................................................................................... 15
Contact details ............................................................................................................................. 16

Page 4 of 16 802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00
Before Installation:
A. Read the instructions and check if there is adequate space to mount all of the components.
B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied.
C. Check the mains water pressure is between 172 - 700kPa
D. Check the water quality to determine if extra filtration will be required.
E. Check the appliance rating plate and ensure correct power is available for the appliance.
F. Check the under counter cupboard supporting the appliance is adequate for
the total weight of the appliance, when full of water.
Before Commissioning:
1. Check the unit has been installed correctly.
2. Check all plumbing fittings have been tightened.
3. Ensure the outlet pipe is positioned to drain correctly.
4. Ensure there is adequate ventilation.
5. Check all tubes from the undersink unit to the tap, have a constant rise and there are no
sags or kinks in the hoses.
6. Check all electrical connections are correct and there are no loose wires.
Commission: (See section 4)
7. Flush the supply line before connecting.
8. Connect and turn on the water to check for leaks.
9. Flush the filter.
10. Where applicable, programme the unit to suit the customer’s requirements.
Installation checklist

802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00 Page 5 of 16
Thank you for purchasing a Zip Chilled HydroTap. Please read and follow these instructions carefully to ensure
safe operation and trouble free service. If service is required, please call 1800 460 222
What is the Zip HydroTap ?
The Chilled Zip HydroTap is electronically controlled to supply filtered and Chilled drinking water for kitchens
and tea rooms. The Chilled HydroTap units are under bench drinking water appliances with a dispensing tap
mounted on a sink or bench, which may be used for residential or commercial applications. This unit utilises
a conventional refrigerant compressor to chill the water which is factory set to 6-10°C. These units are NOT
designed to be used for sanitary fixtures.
The water filter is a disposable item which will require periodic replacement and is covered by a limited OEM
warranty.
It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits
the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for Disabled use. The
disabled levers are supplied with Braille caps for the visually impaired.
General Product Features
Chilled HydroTap
ON / OFF switch
Usage:
The Zip HydroTap is intended for use in residential household and similar applications such as, rural and
urban residential Kitchens, Hotels, Motels, Bed and Breakfast and other residential type environments.
Air filter

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WARNINGS
1. The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed
metal part must be less than 1 ohm.
2. All Installation and service work must be completed by trained and suitably qualified Tradespeople.
Faulty operation due to unqualified persons working on this product, or any other Zip product may void
warranty coverage.
3. All Plumbing must comply with AS/NZS3500.
4. All Electrical must comply with AS/NZS3000
5. All Plumbing and Electrical connections must be made in accordance with local regulations.
6. This HydroTap product is rated for 230V 50Hz AC operation.
7. Undersink units must never be located near, or cleaned with water jets.
8. Zip HydroTaps are not to be exposed to the elements of nature
9. Due to the process of continuous improvement, Zip Heaters reserves the right to change details
mentioned in this manual, without notice.
Important Safety Instructions
This manual contains important safety, installation instructions for the Zip HydroTap G4.
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety. Children should be supervised to ensure that they do not play with the appliance.
For products sold in Europe, this appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge
if they have been given supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance
shall not be made by children without supervision.
Qualifications
If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all
installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power
outlet must be in a safe visible position for connection.
Lifting
Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is
beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked
on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to
page 7 for the weight of your product.
Airflow
The ambient temperatures this unit should operate within are 5ºC - 35ºC. Proper air circulation must be
provided. The system will operate satisfactorily only if the recommended air gaps are provided. If a vent kit is
supplied it must be fitted. See technical specifications for correct installation to prevent overheating.
Positioning
It is important to ensure the undersink unit is positioned in an accessible area close to the floor level. The unit
must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be
located above the undersink unit. See section 1.ef nature. This unit must not be positioned in an area
that may be cleaned by a water jet and must not be cleaned by a water jet.

802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00 Page 7 of 16
Major components and accessories
Parts supplied Description
HydroTaps with
hoses.
(Classic tap shown)
1 off
HydroTap
Undersink Unit with
water filter
1 off
Mains water
connection hose
1 x Inlet vent
1 x Outlet vent
9 x Screws
1 x User guide
1 x Installation
Instructions
1 x Tee piece for
Celsius ambient water
supply
Guide
Accessories Description
Font Kit for
Arc & Cube Models
Font Kit for Classic &
Elite Models
Replacement Filter
Disabled lever Kit
(Classic Tap)

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Before installing ensure that the following have been provided at the installation
site:
• Review all the technical specifications.
• Ensure the underbench can support the product weight when full of water,
(allow an extra 3 kg when full. )
• Sufficient space in the cupboard to install all of the undersink units in accordance with these Installation
Instructions. Refer to technical specification for dimensions. Refer to section 3 & 4, for Installation
instructions.
• The chilled HydroTap model requires a 220-240 Vac, 10A GPO
NOTE: Check all cable and hose lengths against inlet /outlet positions before
proceeding (See section 3 for general layout).
• A potable water supply connection with isolating valve inside the cupboard within reach of the braided
hoses and positioned so that the connection point and the stop cock will not be obstructed when the
undersink units are installed.
• A cold water supply with a minimum working pressure of 172kPa and a maximum working pressure of
700kPa connected via an isolation valve.
• A separate Hot water supply for the Celsius mixer
• The appliance must be placed with it’s base in a horizontal position.
IMPORTANT! Do not proceed with the Installation if these requirements are not met.
Technical Specifications
Residential models:
C = Chilled filtered
CHA = Chilled Hot and Ambient
D = Disabled lever controls, (Order as an option for Classic Tap )
Note: the standard Glass measurement =200ml
Product covered by these instruction:
** Add an extra 3 kg when full of water
Boost
(10A)
GPO's
Required
Power
Rating
(kW)
Unit Dimensions
W x D x H (mm)
**Dry
Weight
(Kg)
Chilled Models
C and CHA no 1x10A 0.125 280 x 476 x 335 20
Section 1
Tap Installation
Fit the tap to the benchtop or sink before installing the undersink unit.
Refer to the tap installation book 803341

802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00 Page 9 of 16
2.1 Ventilation for All Models
Proper air circulation must be provided for all Boiling and Chilled models. The system will operate correctly
only if the recommended air gaps are achieved during Installation. The minimum requirement is for a 50mm air
gap either side and 300mm above of the undersink unit.
It is important that the 4mm door buffers (For all installations ) are fitted to the inside edge of the cupboard
door to allow suficient air circulation inside the cupboard. (See the diagram below).
IMPORTANT: See section 4 for clearances.
When installing air flow ducts, the following tools will be required:
• Jigsaw and 12mm Drill
• Keyhole or Wall Board saw.
Section 2
Ventilation
4mm Buffer
Pad to ensure
ventilation gap
Min 300mm
476 mm

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Typical Cut out
procedure
1. Mark out and cut the
air inlet and door outlet
holes as shown
2. Ensure the air inlet
vent and air outlet
vent are positioned at
opposite ends of the
same cupboard space.
3. Fit the inlet vent, as shown and secure with 5 screws
4. If required, fit the outlet vent, as shown in the hottest part (top) of the cupboard and secure with 4
screws
Ventilation
Cool air IN
Warm air
OUT
Airflow through the cupboard
Cutout deatils
Air inlet vent position
B
D
Door outlet vent
1. Drill four pilot holes
12mm dia.
2. Finish the cutout using
a jig saw and keyhole
or Wall Board saw
If the air flow, using the silicon door buffers, is insufficient, it will be necessary to fit a standard HydroTap vent
kit, which ensures heat dissipation through natural convection via installed vents.
For high use applications, where the cupboard space temperature is near 35°C, or higher, the inlet vent
(See Item B below) and silicon buffers, need to be fitted. If the airflow is still insufficient to maintain normal
operating temperatures then the door outlet vent (See item D below) will need to be fitted.
Alternatively a fan kit may be installed, using the AUX din plug of the right hand side of the appliance
(Contact your local service centre for availability).
Note: The vent kit has to be installed in a way that allows air to be drawn in from the bottom of the cupboard
and expelled through the top of the cupboard. Therefore placement of the outlet vent should be towards the
top of the door or on the side of the cupboard.
2.2 The following instructions are critical if there is insufficient cupboard air
circulation.
Cutout details

802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00 Page 11 of 16
Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened
POWER
CORD
USBCHILLED
OUTLET
MAINS
IN
Note: All silicon
tubes must be cut to size.
They must have a constant
fall back to the unit.
Section 3
Undersink Unit Installation
BLUEBRAIDED
3.1 Hose and tube fitting. (Do not overtighten)
- Remove all caps from the top of the undersink unit ;
- Install the mains water braided hoses to the undersink unit before locating the unit in place.
- Fit the foam insulation to the Blue tube after trimming to length
280mm
MAX
1750 mm
MAX
400 mm
Min
50 mm
3.2
HydroTap
CNote:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied

Page 12 of 16 802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00
POWER
CORD
USBCHILLED
OUTLET
MAINS
IN
Note: All silicon
tubes must be cut to size.
They must have a constant
fall back to the unit.
BLUEBRAIDED
Note:
- Mains hose
length is 750mm
- Plug and Cord
length is 1800mm
Position the under
sink unit close
to the outlet tap,
within reach of
the hose and cord
lengths supplied
Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened
Installation
3.3 - Celsius - CHA
H C

802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00 Page 13 of 16
Section 4
Commissioning
• Turn the power ON at the GPO and at the side of the undersink unit
• Turn ON the water and check for any leaks.
• At first commissioning, the screen will prompt you to select a language.
• Familiarise yourself with the operation of the Tap, in preparation for use (See User Guide)
• Follow the Installation instructions below (and review Section C of the User Guide).
• After commissioning, the system may be customised by selecting further options in Section G -
Settings, within the User Guide.
1. Turn the stop cock ON
2. Press [Start] [Stop] buttons to start and stop the filter flush.
3. Allow at least 10 litres of water to flush through the filter.
4. Once the filter flush is finished, Turn the stop cock OFF
then press [Stop] to end filter flush mode.
Have a 10L bucket or similar container (not supplied) at the
ready to hold a quantity of water that will be ejected while the
Filter Flush Mode is in operation. Open the filter access door
on the front of the HydroTap and the filter cartridge will be
exposed. Located to the rear RHS of the cartridge is a flush
line, approx 600mm long and the flush line stop cock. Place
the valve end of the flush line into the 10L bucket or container.
4.2- Filter Flush
NOTE: For any subsequent filter changes or any operational procedures, please refer to the HydroTap User
Manual, located inside the filter housing access door.
4.1- Select the Language
Initial Commissioning screen Language selection screen
OPEN
CLOSED
Stop cock
operation

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Trouble Shooting
NOTE: For any subsequent filter changes or any operational procedures, please refer to the HydroTap user
guide, located inside the filter housing access door.
System Fault
Message Possible Cause Solutions
Power Board Fault Electrical disruption Check power supply and all fuses
Interface Fault Internal fault Call Zip Service
Level Board Fault Internal fault Call Zip Service
Condenser Screen Blocked Blocked Air filter Remove blockage / Clean filter / check user guide
Water leak, Isolate Mains Water leak Turn off mains water supply / Call for service
Compressor OverRun Compressor too Hot Check ventilation
Water Supply Failure No water Check water supply is turned ON
Cold Sensor Open Internal fault Call Zip Service
Cold Sensor Closed Internal fault Call Zip Service
Flood Sensor Open Internal fault Call Zip Service
Condenser Sensor Closed Internal fault Check Ventilation / Call Zip Service
Condenser Sensor Open Internal fault Check ventilation / Call Zip service
Compr. Driver Fault No chilled water Call Zip Service
Condenser Overtemp Blocked airfilter Remove blockage / Clean filter / check user guide
Calibration Auto calibration reset Normal operation, once per month
Overload Reset Internal fault Call Zip Service
Flash Mem corrupted Internal fault Call Zip Service
Flow Sensor Fault Internal fault Call Zip Service
Call an electrician, a plumber, or Zip for a free call in Australia on 1800-638-633 for assistance, service, spare
parts or enquiries.

802261 - Residential HT- CO Installation Instructions - March 2016 - V3.00 Page 15 of 16
In order to help preserve our environment we ask that you dispose of this product correctly. Please contact
your local city council for collection centre details.
End of Life Disposal

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Contact Details
The standard glass is 200 ml (7 fl oz).
The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters
(Aust) Pty Ltd.
Zip products described in this publication are manufactured under one or more
of the following patents: AU675601, AU637412, AU635979, GB0422305,
GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other
patents are in force and patent applications are pending.
Head Office
Zip Heaters (Aust) Pty. Ltd.
ABN: 46 000 578 727
67 Allingham Street
Condell Park NSW 2200
Postal: Locked Bag 80
Bankstown 1885 Australia
Website: www.zipwater.com
Facsimile: [phone]
Telephone: [phone]
Free Call: 1 800 638 633
As Zip policy is one of continuous product improvement, changes to
specifications may be made without prior notice. Images in this booklet have
been modified and may not be true representations of the finished goods.
WMKA00099
AS 3498