Zip HydroTap G5 Touch-Free Wave Instruction Manual

Quick Start Installation Guide
807120US v1.02 11.22 G5 CS Quick Start Guide
1
Zip
HydroTap G5
Quick Start Installation Guide
Command Center
Chilled/Sparkling models
AFFIX PRODUCT LABEL HERE
Visit our website to
download the manuals
English French

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Table of contents
SECTION 1: Using the instructions......................................................................3
SECTION 2: IMPORTANT SAFETY INSTRUCTIONS............................................. 4
SECTION 3: WARNINGS AND REGULATORY INFORMATION .............................7
SECTION 4: Technical data ............................................................................... 9
SECTION 5: Supplied parts checklist ................................................................10
SECTION 6: Set up the ventilation.....................................................................11
SECTION 7: Fit the carbonation valve............................................................... 14
SECTION 8: Connect the water supply ............................................................ 15
SECTION 9: Install the CO cylinder and regulator........................................... 16
SECTION 10: Connect the Command Center................................................... 19
SECTION 11: Commissioning.............................................................................23
SECTION 12: Performance data sheets .............................................................29
Warranty........................................................................................................... 31
Contact details .................................................................................................36
SECTION 1: Using these instructions
!
Read and use the instructions supplied with individual kit
components for a safe installation.
Before you start
!
!
Explanation of symbols
Read the
instructions
WARNING
!
!
Danger
electric
shock
COGas
WARNING
This document is a Quick Start Installation Guide.
For further details on installing and operating your HydroTap
download & read the Command Center installation and user
instructions , which can be found online at:
www.na.zipwater.com

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SECTION 2: IMPORTANT SAFETY INSTRUCTIONS
Safety
This appliance is not intended for use by children under 8 years or persons
(including children under 8 years) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning the use of the appliance by a
person responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.
Ventilation
Keep ventilation openings, in the appliance enclosure or in the built-in
structure, clear of obstruction.
Do not use mechanical devices or other means to accelerate the defrosting
process, other than those recommended by the manufacturer.
Do not store explosive substances such as aerosol cans with a flammable
propellant in this appliance.
CO2
• Keep out of reach of children.
• Use according to MSDS (material safety data sheet).
• Pressurized container. Contains gas under pressure,may
explode if heated.
• Protect from sunlight.
• Do not expose to temperatures exceeding 122ºF, (50ºC).
• Do not expose to naked flame or any incandescent material.
• Do not pierce or burn, even after use. Avoid shock.
!
!
Compliance
All Plumbing and Electrical connections must comply with local,
state and federal codes.
All Plumbing and Electrical connections must be made in accordance with local
regulations.
Ensure the electrical power supply at the installation site is suitable for your
HydroTap.
HydroTap models are rated for the following installations:
• Commercial - 220-240VAC 50/60Hz.
• Residential (120V) - 110-120VAC 50/60Hz.
SECTION 2: IMPORTANT SAFETY INSTRUCTIONS
• High concentration of gas may cause asphyxiation.
• Use only in an upright position.
• The cylinder must be used with the supplied pressure regulator.
• Store in a location with a volume no less than 65 cubic yards, (50 cubic
meters) for each 5 lb, (2.27kg) cylinder.
• If more than 1 gas cylinder containing COis present within the same
location, the recommended ventilated area should be in proportion to
the number of gas cylinders stored in that location. A ventilated area is a
non-enclosed area which could include the kitchen, living room etc.
• Refer to the gas cylinder and MSDS for a complete list of warnings
(www.na.zipwater.com).
Qualifications
To avoid hazards, all installation procedures must be carried out by a
suitably qualified tradesperson. The power cable and power outlet must be
in a safe visible position for connection.
Venting
Sometimes steam and / or boiling water droplets may discharge through a
vent outlet on the tap. If not using the font, ensure the tap body is located
so the tap outlet safely dispenses into the sink bowl.
Lifting
Take care when lifting. The Command Center may exceed safe lifting
limits. If you feel this is beyond your personal capabilities, please seek
assistance with the lift. The weight of the Command Center is marked on
the packaging. Do not lift the Command Center by the front cover or any of
its connections.
Airflow
The ambient operating temperatures, when installed in a cabinet, must
be between 41 - 95ºF, (5 - 35ºC). The system will operate satisfactorily
only with proper air ventilation. Air gaps of 2”,(50mm) on each side, and
8”,(200mm) above must be provided. See section 6 for correct ventilation
details.
Altitude
Water boils at varying temperatures at different altitudes. The HydroTap
adjusts for this during startup calibration and will recalibrate itself on a
regular basis.

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!
• All installation and service work must be completed by trained and
suitably qualified tradespeople. Faulty operation due to unqualified
persons working on this product may void warranty coverage.
• As the installer, it is your responsibility to supply and install all valves as
required by local regulations and relevant standards.
• Do not remove the cover of the appliance under any circumstances
without first isolating the appliance from the power supply.
• The new hose sets supplied with the product must be used. Do not
re-use old hose sets.
• Never locate the system near, or clean with water jets.
• Do not expose the Zip HydroTap to the elements of nature.
• Due to the process of continuous improvement, Zip reserves the right to
change details mentioned in this manual, without notice.
• If this device is not maintained and operated as specified in this
document, there is a risk of exposure to contaminants.
• When dispensing hot water, the device can create a scald hazard.
• Use of tools can be hazardous. Assess the risks before you start.
• A clearance envelope around all Command Centers must be provided
to allow adequate ventilation for the safe and effective use of the
HydroTap system.
• The vent tray, if provided, must be fitted. It provides a safe exhaust for
refrigerant gas in the unlikely event of a leak.
• Valve and fitting threads must be sealed appropriately with PTFE tape
where compression seals are not provided.
• Always flush new filter before use.
• Do not over tighten plumbing and hose connections.
• Braided hoses supplied cannot be lengthened.
!
SECTION 2: IMPORTANT SAFETY INSTRUCTIONS
Frost protection
If the HydroTap is located where the ambient air temperature could
fall below 41ºF, (5ºC) when the system is not in use, do not turn off the
Command Center electrically. This safeguard does not offer the same
protection to the connecting pipework and fittings.
Application
The HydroTap G5 Home series is intended to be used in household and
similar applications such as:
• Staff kitchen areas in shops, offices and other working environments;
• Farm houses and by clients in hotels, motels and other residential type
environments;
• Bed and breakfast type environments;
• Catering and similar non-retail applications.
SECTION 3: WARNINGS & REGULATORY INFORMATION
• For continued safety of this appliance it must be installed,
operated and maintained in accordance with the
manufacturer’s instructions.
• The Zip HydroTap must be grounded. Grounding is
provided via the supplied power cord. The resistance of the
earth connection to each exposed metal part must be less
than 1. Use the power cable supplied. It is the responsibility
of the installer to ensure the power point is earthed.

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• Be aware of the risks of hazards which could cause harm when handling
compressed CO. Assess the risks before starting the installation.
• Do not proceed with a COcylinder change if the seals are damaged.
Take care not to cross thread the regulator, a cross threaded regulator
poses a potential hazard.
• Care must be taken when working with high pressure carbon dioxide,
and in no case should the normal operating pressure of 43.5psi (3 bar) be
exceeded.
• The power cord and general power outlet must be in a safe and
accessible position after installation. When positioning the appliance,
ensure the power supply cord is not trapped or damaged. If the power
supply cord is damaged it must be replaced by a Zip service provider or
a qualified electrician.
• Do not locate multiple portable socket-outlets or portable power
supplies at the rear of the appliance.
• For safe operation, the HydroTap is designed to be installed,
commissioned and used within 48 hours. Should the HydroTap not be
required for an extended period of time (72 hours or more), do not fill
and commission the HydroTap until ready for first use.
• For water taste and quality reasons, following any non-use period of
more than 72 hours, Zip recommends to perform a system flush. Failure
to flush the system may affect water quality.
SECTION 3: WARNINGS & REGULATORY INFORMATION SECTION 4: Technical data
Technical data
Water supply requirements
• A cold water supply with a working pressure range of 37 - 100 psi, (250 -
700 kPa) connected via an isolation valve.
• Water inlet connection size is 1/2” BSP. The system shall only be supplied
with cold water.
• Potable water should have a minimum TDS (Total Dissolved Solids) of 50
ppm. In areas where the TDS exceeds 150 ppm and where mineral scale
could be a problem, consideration should be given to the maintenance
required. Adding a water softener or reverse osmosis system should be
considered.
Electricity supply requirements
110-120VAC 60Hz or 230VAC 60Hz (for power rating see table above).
Region Power outlets required
USA 1x 110-120VAC 60Hz or 230VAC 60Hz outlet
Water supply connection
1/2” BSP
A pressure limiting valve must be fitted for mains water pressures
above the maximum limits stated above in accordance with local
plumbing regulations.
Note: All models have an internal pressure limiting device to reduce the
maximum mains regulated pressure protecting the system against pressure
surges above 73 psi, (500kPa).
!
Model 220-240V
50/60Hz
110-120V
50/60Hz
Dimensions
W x D x H inch, (mm)
Weight
ib (kg)
CS100 1.5A
(340W) N/A
11 (280) x 18.9 (480) x 13.1 (333)
With Duct
13 (330) x 18.9 (480) x 13.1 (333)
With Duct and Vent Tray
19.7 (500) x 20.5 (520) x 14.7 (373)
80.5
(36.5)
CS Home N/A 2.43A
(300W) 11 (280) x 16 (406) x 13.1 (333) 66 (30)

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SECTION 5: Parts supplied
Parts supplied with the HydroTap Chilled &
Sparkling
Tap
HydroTap faucet 
HydroTap pipes, tubes hoses and fittings 
Command Center
Command Center 
Mains electrical supply cable 
Water supply inlet hose 
Water supply inlet adaptor and strainer 
Ventilation kit (inc. vent tray for CS100) 
Vent kit instructions 
Filters
Water filter & instructions 
Drip tray
Drip tray kit Optional
Note: Mains water isolation valve is not supplied with the kit.
Contact Zip for the full range of consumables and accessories.
SECTION 6: Set up the ventilation
Command Center width
!
A clearance envelope around all Command Centers must be
provided to allow ventilation for the safe and effective use of the
HydroTap system.
Use instructions supplied with individual kit parts.
Use of tools can be hazardous. Assess the risks before you start.
!
8”
(200mm)
2”, (50mm) 2”, (50mm)

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SECTION 6: Set up the ventilation
4”
(100mm)
Vent tray
The vent tray must be fitted. It provides a safe exhaust for
refrigerant gas in the unlikely event of a leak.
Door buffers
(supplied)
• Cold air is drawn in through the inlet vent and gap provided by the door
buffers.
• Warm air is exhausted through vent tray.
• Inlet vent is mounted over cupboard side, door or
floor cut-out (see below).
• Observe 4”, (100mm) inlet / outlet vent separation (see below).
Air inlet
Air outlet
CS100 models
!
Vent tray dimensions WxDxH inch (mm):
19.7 (500) x 20.3-21.8 (515-555) x 1.6 (40)
SECTION 6: Set up the ventilation
Door buffers
(supplied)
All models
Inlet vent
• Cold air is drawn in through the inlet vent and lower gap provided by the
door buffers.
• Inlet vent is mounted over cupboard side, door or floor cut-out.
• Warm air is exhausted through upper gap provided by the door buffers.
Air inlet
Air outlet
CS Home models
If cupboard temperature exceeds 95°F, (35°C) additional ventilation is
required.
Contact your Zip service provider for options (including additional vents and
fan kit).

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• Use a 6mm Allen key or a
large flat-blade screwdriver
to adjust the valve.
• Rotate the adjustment screw
anti-clockwise to increase,
and clockwise to decrease
the flow.
• To measure the set flow rate, use a measuring jug or cup and run the
sparkling water for 15 seconds. The HydroTap has a default 15 second
dispense time, which will help in your flow rate setup.
• Multiply the amount of water dispensed in 15 seconds by 4 to determine
the flow rate in liters per minute.
• The minimum flow rate required is 0.4 gallons, (1.6 liters) per minute.
• If the flow rate is adjusted too high, the carbonation tank will be emptied
of water, leaving only CO2to be dispensed from the tap. This will result in
inconsistent flow (spluttering).
SECTION 7: Fit the carbonation valve
+
-
White tube to SPARKLING outlet
of Command Center
Carbonation valve flow adjustment
Celsius
AiO
Arc and Cube AvoidClassic, Wave,
Classic Plus,
Elite Plus
SECTION 8: Connect the water supply
Isolation valve
(not supplied)
Valves and fittings must be sealed with PTFE tape if compression
seals are not included.
!
Note correct strainer orientation.
Strainer
(supplied)
Male - Female
adaptor
(supplied)
Connect together
Connect to
Command Center
see pages 21,22
Note Mixer faucet installations also use a ‘Tee piece’ as part of the water
supply plumbing connections, see the Faucet installation instructions supplied
with the Mixer to connect the water supply if using the mixer faucet option.
Connect to
Command Center
see pages 21,22

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SECTION 9: Install the COcylinder and regulator SECTION 9: Install the COcylinder and regulator
Be aware of the risks of hazards which
could cause harm when handling
compressed CO.
Read the safety warnings at the start of
this instruction manual. Assess the risks
before starting the installation.
!
UV
!
Secure the cylinder
• Ensure there is sufficient space to safely
secure the cylinder and regulator.
• Secure cylinder vertically to a robust surface
with the hook & loop strap and bracket
supplied.
8"
(200mm)
Hook and loop
strap and bracket
NONFLAMMABLE GAS
2 2
COMPRESSED GAS
2
NONFLAMMABLE GAS
2 2
COMPRESSED GAS
2
Fit the regulator and connect the gas hose
• See illustrations on page 17.
• Ensure all mating surfaces are clean and cylinder valve is
turned off.
• Turn the regulator OFF, (fully anticlockwise).
• Check the regulator and hose seals, inside the connectors.
• Carefully screw the regulator onto the cylinder connection.
• Connect the COgas hose to the regulator.
• Connect the CO gas hose to the Command Center.
b
a
CO Gas
hose
Regulator Cylinder valve
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CO Gas
hose
b
a
Cylinder valve
Regulator
5.0lb (2.27 kg) cylinder
1.5lb (0.67 kg) cylinder
Regulator
control
!
Do not proceed if the seals are damaged.
Take care not to cross thread the regulator, a cross threaded
regulator poses a potential hazard.
• CO cylinders are available in two sizes:
• 1.5lb [24oz] (0.67 kg) [approx. 30 gal. (112 liters)] for residential use.
• 5.0lb [80oz] (2.27 kg) [approx. 100 gal. (378 liters)] for commercial use.
•

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For HydroTap, mixer tap and any optional accessories, use
instructions supplied with individual kit components.
SECTION 10: Connect the Command Center
Generic installation instructions
Connections key
HydroTap CO
Braided hose
Command
Center
USB
Tap
Mains power cable
Do not connect to the mains
socket until commissioning
Warning: HydroTap models are available for either 110-120VAC
50/60Hz or 230VAC 50/60Hz installations. Ensure the electrical
power supply at the installation site is suitable for your
HydroTap. Use only the power lead supplied with the product.
Connect the power lead to the HydroTap and connect the plug
into the electrical power outlet, ensuring both ends are securely engaged
to reduce the risk of overheating.
!
Power lead for 110-120V, 60Hz
ONLY (NEMA 5-15 / IEC C19)
Power lead for 230V, 60Hz
ONLY (NEMA 6-15 / IEC C13)
SECTION 9: Install the COcylinder and regulator
Adjust the G5 regulator
• Check the regulator control is turned
all the way OFF (anti-clockwise).
• Turn the COgas ON using the cylinder
valve, (anti-clockwise). (dual-gauge
regulator).
• Turn the regulator control (clockwise +)
to adjust the outlet pressure to
44psi (3.0 bar) on the outlet pressure
gauge.
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Cylinder pressure
Outlet
pressure
Regulator
control
Test for leaks
!
Care must be taken when working with high pressure carbon
dioxide, and in no case should the normal operating pressure
of 44 psi (3 bar) be exceeded.
• Apply soapy water to the gas connections (see below), using a brush.
• If there is a leak, bubbles will appear.
Test for leaks
in these areas
• In the case of a leak, turn OFF the gas using the cylinder valve, clean away
the soapy residue and re-seal the leaking connection.
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SECTION 10: Connect the Command Center
2. Pull pipe
out
1. Press collet
down
Insert Remove
2. Push pipe to
end stop
1. Cut pipe
clean & square
John Guest pipe and fittings
Take care to use correctly, see below :
!
Installation diagrams are for illustrative purposes only.
Hoses are not shown to scale and cannot be lengthened.
Tips for hose connection
• Push the silicone hose over the
connector for a minimum of 0.6”
(15mm).
• Ensure there a constant fall from the
tap down to the command Center.
• Hoses must be trimmed to avoid
loops and kinks. Take care when
positioning before cutting and make
a clean cut straight across the hose,
using a sharp blade.
• The hoses must not be under tension
when installed.
SECTION 10: Connect the Command Center
USB CO2
IN
CHILLED
OUTLET
SPARKLING
OUTLET
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
CHILLED
OUTLET
SPARKLING
OUTLET
CO2
IN
USB
BCS comm
BCS res
BC comm
CHILLED
OUTLET
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
USB
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
CHILLED
OUTLET
USB
BC res
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
AMBIENT
OUTLET
USB
BA res comm
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
B res comm
USB
MAINS
IN
C 175 comm
USB
CHILLED
OUTLET
CS 175 comm
CO2
IN
CHILLED
OUTLET
SPARKLING
OUTLET
MAINS
IN
C res
CHILLED
OUTLET
MAINS
IN
USB
CS75 res
CO2
IN
CHILLED
OUTLET
SPARKLING
OUTLET
MAINS
IN
USB
check USB
position
check which way round
still / sparkling
Mains
Water
!
CS100 models
CS Comm
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The foam insulation supplied
must be fitted over the
WHITE and BLUE pipes
BLUE WHITE
Diagram for illustrative purposes only.

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SECTION 10: Connect the Command Center
CS Home models
USB CO2
IN
CHILLED
OUTLET
SPARKLING
OUTLET
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
CHILLED
OUTLET
SPARKLING
OUTLET
CO2
IN
USB
BCS comm
BCS res
BC comm
CHILLED
OUTLET
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
USB
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
CHILLED
OUTLET
USB
BC res
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
AMBIENT
OUTLET
USB
BA res comm
MAINS
IN
MIXER
OUT
MIXER
IN
BOILING
OUT
BYPASS
IN
VENT BYPASS
OUT
B res comm
USB
MAINS
IN
C 175 comm
USB
CHILLED
OUTLET
CS 175 comm
CO2
IN
CHILLED
OUTLET
SPARKLING
OUTLET
MAINS
IN
C res
CHILLED
OUTLET
MAINS
IN
USB
CS75 res
CO2
IN
CHILLED
OUTLET
SPARKLING
OUTLET
MAINS
IN
USB
check USB
position
check which way round
still / sparkling
Mains
Water
!
CS Res
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The foam insulation supplied
must be fitted over the
WHITE and BLUE pipes
BLUE WHITE
Diagram for illustrative purposes only.
SECTION 11: Commissioning
Install the filter cartridge
For a more detailed description of the commissioning process,
refer to the Command Center installation and user instructions
!
• Unpack filter cartridge, remove sanitary cap.
• Write today’s date where shown on the label.
• Avoid touching the filter o-rings and
filter opening as this may cause bacterial
contamination of the cartridge.
• Moisten the o-rings with water.
• Open the filter door on the Command Center.
• Align the front cartridge label to the left, and
push the new cartridge up into the filter head.
• Turn the cartridge a quarter turn anticlockwise
until it comes to a complete stop and locks,
with the front label facing forward.
Turn on the supplies & familiarize yourself with the system
• Connect the mains electrical power cable to the supply.
• Turn the power and water on and check for any leaks.
• Familiarize yourself with the operation of the tap and GUI screen in
preparation for use, see the user guide.
Select the language, date / time & drain away options
• Initial commissioning screen touch
Language option.
• Touch the appropriate button to select
the language and units of choice.
• Touch the back arrow to go back to
previous menu.
• In the previous menu, touch the arrow to
begin the commissioning process.
12:12 PMCOMMISSIONING
Rev 024-H5v0.1.16
Mod BCS100
S/N 0000000000000
P/N H50063000US
HydroTap G5
Language
LANGUAGE 10:50
Imperial
Metric
Units :
English

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SECTION 11: Commissioning
12:12 PMCOMMISSIONING
Your HydroTap is designed to be used frequently,
do not commission until ready for use.
Please follow commissioning guidelines
in the manual.
• Touch the arrow to continue when ready
to start using the HydroTap.
DATE & TIME 10:50
2021
Dec
06
10 50
:24 hr
Time
• Touch the date and time, use "-" or "+" to
make adjustments. When ready, touch
the arrow to continue.
9:26DRAIN AWAY OPTION
Does your tap drain into a:
Or
Sink/Container Drip tray
If you are not clear on your selection options
refer to the commissioning instructions.
• Note This selection will determine if water is dispensed automatically or
requires operation of the tap during the tank flush process.
• Touch the arrow to continue.
Drip tray Sink
Container
SECTION 11: Commissioning
12:12 PMFILTER FLUSH
STEP 1.
Open the filter access door and turn the flush line
SHUT-OFF VALVE to the ON position.
STEP 2.
Place a 3 gal. bucket under the flush line valve to catch
the water flushed through the filter.
Filter flush
• Follow the steps on-screen to flush the
filter.
• Open filter door & uncoil flush line.
• Direct flush line into bucket.
• Place a cloth or towel under the filter
cartridge to catch any water that may
spill.
• Open the shut-off valve.
• Start filter flush.
Shut-off valve open
• Select 'Sink / Container' or 'Drip tray'
depending on the model , see below.
• Select 'Drip tray' if the HydroTap is
mounted on a drip tray.
• Select 'Sink / Container' if the HydroTap
is mounted such that the waste water
dispenses into a sink, or container.
| |
FILTER FLUSH
RUNNING.....
Water is now being flushed through the filter.
This process is automatic and will take 2 minutes.
Press pause to pause filter flush.
12:12 PM
12:12 PMFILTER FLUSH
FILTER HAS BEEN FLUSHED!
Turn the flush line SHUT-OFF VALVE
back to the OFF position
Your filter has now been flushed and is ready to use.
You will need to check the life span of the filter
in filter settings
• Once the filter flush is finished, close the
shut-off valve.
• Wipe up any spills.
• Close the door to secure the appliance.
Shut-off valve closed

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SECTION 11: Commissioning
Adjust the carbonation valve
CO2purge
• CO life settings should be adjusted for the
size of the CObottle connected. After
commissioning is complete refer to the
User guide.
• Use the skip arrow to end the COpurge
process prematurely if all water has been
purged and only gas can be heard coming
from the tap.
12:12 PMPURGE WATER WITH CO2
INFO
This process removes water from the sparkling
chamber when a new CO2 bottle is installed.
This is an automatic process that will take 30 seconds.
12:12 PMPURGE WATER WITH CO2
Running
Water is now being purged from the sparkling chamber.
| | Skip
• See section 7.
All HydroTap models that have sparkling/carbonated water functionality
include the following integral Backflow Prevention.
Main Water Inlet
The Dual Check Valve (DCV)
on the Mains Water inlet
connection is designed to
ensure a uniform direction of
flow throughout the HydroTap.
This valve configuration
eliminates any possible
contamination of the mains
water supply, caused by
backflow or back siphonage and is a secondary safety feature in the case of the
inlet safety solenoid. The DCV also maintains a constant pressure upstream of
the inlet safety solenoid. There are two (2) operating principles:
• Firstly, one check valve will still act, even if the other is jammed open;
• Secondly, the closure of one valve reduces the pressure differential across
the other, allowing a more reliable seal and avoiding the possibility of
minor leakage.
The HydroTap MUST NOT be operated without the Dual Check Valves in
place.
Internal Carbonator
There are two (2) Check Valves on the internal Carbonator. The Check Valves
ensure the flow of CO2 gas
and water is maintained in one
direction, into the carbonator.
These valves help to maintain
the pressure needed to ensure
the gas remains dissolved in the water while inside the carbonator. The Check
Valves are designed to stop any backflow of gas and/or water out of the
internal carbonator.
SECTION 11: Commissioning
Backflow Prevention
!

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SECTION 12: Performance data sheets
Performance Data Sheet
Manufacturer: Zip Heaters (Aust) Pty. Ltd
67 Allingham Street, Condell Park NSW 2200 Australia
Distributed in US and Canada by: Culligan International Company
Call Zip’s US distributor Culligan International Company on US
Toll Free 1-833-233-2358 for assistance, service, spare parts or enquiries.
Testing Conditions and Results:
Flow Rate: 1.5 gpm , Pressure: 60 psig ± 3, Temperature: 68 ± 5 °F, Capacity: 1,800 gallons, pH: 7.5 ± 0.5
Operating Conditions
Minimum Working Pressure: 37 psi (2.60 kg/cm²)
Maximum Working Pressure: 100 psi (7.03 kg/cm²)
Minimum Operating Temperature: 41 °F (5 °C)
Maximum Operating Temperature: 95 °F (35 °C)
Electrical Characteristics: 220-240V 50/60Hz
Replacement Cartridge: 1.5Z-LS (Culligan P/N 01034277)
Operating TDS: 50 ppm – 150 ppm
Substance Reduction
The system, used in conjunction with the above-mentioned filter cartridge, has been certified by
IAPMO R&T according to NSF/ANSI 42 and NSF/ANSI 53 for reduction of the substances listed below.
The concentration of the indicated substances in water entering the system was reduced to a con-
centration less than or equal to the permissible limit for water leaving the system as specified in NSF/
ANSI 42 and NSF/ANSI 53.
Substance
Average Influent
Challenge
Concentration
Max. Permissible
Product
Requirements
Reduction
Requirements
Average
Reduction
NSF/ANSI 42 – Aesthetic Effects
Bacteriostatic Effects Unit passes NSF/ANSI 42 for Bacteriostatic effects.
Chlorine, Taste and Odor 2.0 mg/L ± 10% ≥ 50% 97.4%
Nominal Particulate Reduction,
Class I (≥ 0.5 µm to < 1 µm) 10,000/mL ≥ 85% 99.3%
NSF/ANSI 53 – Health Effects
Cyst Minimum 50,000/L ≥ 99.95% 99.99%
Lead, pH 8.5 0.15 mg/L ± 10% 0.005 mg/L ≥ 96.67% 98.9%
Lead, pH 6.5 0.15 mg/L ± 10% 0.005 mg/L ≥ 96.67% 99.3%
*Available in a range of premium metallic finishes. XX refers to the specific finish of the faucet.
Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the
system. The term ‘bacteriostatic’ means that the system limits the passage or growth of bacteria that may already exist in the
incoming water. It does not mean that the water leaving the system is safer to drink than the water entering the system.
Systems certified for cyst reduction may be used on disinfected waters that may contain filterable cysts.
See the installation manual for installation, maintenance requirements and warranty.
Performance Indicator: Filter Light on LED faucet. Full text notification on LCD display.
To maintain product certification and ensure uniform performance, the product is retested on a consistent basis.
Name & Signature: Buyer Date Name & Signature: Seller Date
Cartridges manufactured for Zip by Pentair Everpure, EPA Est. No. 002623-IL-002.
Replacement cartridges can be purchased from your local Culligan dealer, Zip dealer or
other Zip approved distributors.
Zip HydroTap G5 CS100 with ARC XX, CUBE XX, Classic XX, Wave XX, Classic Plus XX, Elite Plus
XX, ARC Plus XX, and CUBE Plus XX faucets.
SECTION 11: Commissioning
In addition to the HydroTap’s integral Backflow prevention
Some authorities require additional Backflow Prevention to be installed to
comply with the Local, State or Federal plumbing code requirements. Both the
Universal Plumbing Code (UPC) and National Standard Plumbing Code (NSPC)
require the use of an American Society of Sanitary Engineers (ASSE) 1022
backflow preventer on the supply to carbonators under UPC 603.5.12 and NSPC
10.5.8.
UPC: “Potable water supply to beverage dispensers, carbonated beverage
dispensers, or coffee machines shall be protected by an air gap or a vented
backflow preventer in accordance with ASSE 1022. For carbonated beverage
dispensers, piping material installed downstream of the backflow preventer
shall not be affected by carbon dioxide gas”.
NSPC: “The water supply to a carbonated beverage dispenser shall be
protected against backflow with an integral backflow preventer conforming
to ASSE 1022 or an air gap. Carbonated beverage dispensers and carbonated
beverage dispensing systems without an integral backflow preventer
conforming to ASSE 1022 or an air gap shall have the water supply protected
with double check valve and atmospheric vent conforming to ASSE 1022.”
In order to comply with this requirement the Installer MUST install an ASSE
1022 approved backflow device on the water supply leading to the HydroTap.
This will ensure compliance with the requirement to protect the potable water
supply to the carbonated beverage dispenser.

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SECTION 12: Performance data sheets
Performance Data Sheet
Manufacturer: Zip Heaters (Aust) Pty. Ltd
67 Allingham Street, Condell Park NSW 2200 Australia
Distributed in US and Canada by: Culligan International Company
Call Zip’s US distributor Culligan International Company on US
Toll Free 1-833-233-2358 for assistance, service, spare parts or enquiries.
Testing Conditions and Results:
Flow Rate: 1 gpm , Pressure: 60 psig ± 3, Temperature: 68 ± 5 °F, Capacity: 1,100 gallons, pH: 7.5 ± 0.5
Operating Conditions
Minimum Working Pressure: 37 psi (2.60 kg/cm²)
Maximum Working Pressure: 100 psi (7.03 kg/cm²)
Minimum Operating Temperature: 41 °F (5 °C)
Maximum Operating Temperature: 95 °F (35 °C)
Electrical Characteristics: 110-120V 50/60Hz
Replacement Cartridge: 1Z-LS (Culligan P/N 01034276)
Operating TDS: 50 ppm – 150 ppm
Substance Reduction
The system, used in conjunction with the above-mentioned filter cartridge, has been certified by
IAPMO R&T according to NSF/ANSI 42 and NSF/ANSI 53 for reduction of the substances listed below.
The concentration of the indicated substances in water entering the system was reduced to a con-
centration less than or equal to the permissible limit for water leaving the system as specified in NSF/
ANSI 42 and NSF/ANSI 53.
Substance
Average Influent
Challenge
Concentration
Max. Permissible
Product
Requirements
Reduction
Requirements
Average
Reduction
NSF/ANSI 42 – Aesthetic Effects
Bacteriostatic Effects Unit passes NSF/ANSI 42 for Bacteriostatic effects.
Chlorine, Taste and Odor 2.0 mg/L ± 10% ≥ 50% 97.4%
Nominal Particulate Reduction,
Class I (≥ 0.5 µm to < 1 µm) 10,000/mL ≥ 85% 99.3%
NSF/ANSI 53 – Health Effects
Cyst Minimum 50,000/L ≥ 99.95% 99.99%
Lead, pH 8.5 0.15 mg/L ± 10% 0.005 mg/L ≥ 96.67% 98.9%
Lead, pH 6.5 0.15 mg/L ± 10% 0.005 mg/L ≥ 96.67% 99.3%
*Available in a range of premium metallic finishes. XX refers to the specific finish of the faucet.
Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the
system. The term ‘bacteriostatic’ means that the system limits the passage or growth of bacteria that may already exist in the
incoming water. It does not mean that the water leaving the system is safer to drink than the water entering the system.
Systems certified for cyst reduction may be used on disinfected waters that may contain filterable cysts.
See the installation manual for installation, maintenance requirements and warranty.
Performance Indicator: Filter Light on LED faucet. Full text notification on LCD display.
To maintain product certification and ensure uniform performance, the product is retested on a consistent basis.
Name & Signature: Buyer Date Name & Signature: Seller Date
Cartridges manufactured for Zip by Pentair Everpure, EPA Est. No. 002623-IL-002.
Replacement cartridges can be purchased from your local Culligan dealer, Zip dealer or
other Zip approved distributors.
Zip HydroTap G5 CS Home with ARC XX, CUBE XX, Classic XX, Wave XX, Classic Plus XX, Elite
Plus XX, ARC Plus XX, and CUBE Plus XX faucets.
Warranty
Limited Warranty- Zip Products
What Does This Warranty Cover?
Culligan International Company, d/b/a Zip Water, (hereinafter “Zip”), warrants
to the original purchaser (the “Zip Customer”) of the Zip product (the “Zip
Product”), so long as the Zip Customer purchased the Zip Product from
an authorized Zip dealer (“Authorized Zip Dealer”), that this Zip Product,
including any of its original accessories, is free of defects in material and
workmanship, subject to the terms and conditions set forth herein. This
Limited Warranty covers parts and labor, except as set forth in this Limited
Warranty
Where Is This Limited Warranty Valid?
This Limited Warranty is only applicable if the Zip Product was installed in the
United States of America (“USA”) or Canada.
What Is Required to Request Warranty Service?
All three of the following are required before warranty service will be
performed: (1) Verification of the purchase date; (2) Verification that the Zip
Product was purchased from an Authorized Zip Dealer; and (3) Verification
that the Zip Product at issue was installed by an authorized Zip service
technician or an approved Zip service provider.
When Does the Limited Warranty Expire?
Two (2) Year Limited Warranty - Any warranty claims for Zip Products must
be received by Zip within 15 months from the date of purchase or within 12
months from date of installation. This warranty guarantees that if any part
should fail within 15 months from date of purchase or within 12 months from
the date of installation, except as detailed below, Zip or its authorized service
provider will repair or replace the Zip Product. Determination to repair or
replace will be in Zip’s sole discretion. Repair or replacement services will be
at no cost to the Zip Customer, provided that:
a) the Zip Product is installed and used strictly in accordance with the
instructions supplied; and
b) all service under the Two (2) Year Limited Warranty is carried out only
by an authorized Zip service technician or an approved Zip service provider.
This warranty includes both parts and labor.
Extended Three (3) Year Limited Warranty – In addition to the Two (2)
year Limited Warranty described above, the Zip Customer can opt to extend
the Zip Product warranty by one (1) year, making the total Limited Warranty
period three (3) years. In order to extend the warranty to three (3) years, the
Zip Customer must register their product with Zip. This extended three (3)

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Warranty
year Limited Warranty is subject to the same conditions as provided above in
clauses a) and b).
How To Register?
Zip Products must be registered online at www.na.zipwater.com
What If Repair Is Impossible?
If Zip determines that the warranted repair of any Zip Product is impossible, the
Zip Product shall, at Zip’s discretion, either be replaced or refunded.
What Is Not Covered by This Limited Warranty?
This Limited Warranty does not cover:
• Damage or defects caused by, or resulting from, repairs, service, conversion
or alterations to the Zip Product or any of its parts and accessories which
have been performed by service centers or repairmen not authorized by
Zip; damage or defects caused by negligence, improper installation (when
not installed by an authorized Zip service provider), accident, abuse, misuse,
power interruptions, power surges, unsuitable water conditions, floods, natural
disasters, or force majeure; or improper maintenance of the Zip Product or its
parts or accessories.
• Ordinary wear and tear.
• Consumable items such as water filter cartridges or CO2 cylinders.
• Zip Products covered by third party “Extended Warranties”, which are sold
separately by dealers, distributors or other third parties.
• Freight or shipping charges for sending a Zip Product to a Zip Repair Center.
• Products installed in cabinetry and other types of built-in applications
that are not accessible to the service technician. We are not responsible for
the dismantling or reinstallation of fixed infrastructure when removing or
returning repaired or replaced Zip Product(s) into a custom installation.
Exclusion of Other Warranties
Any express or implied warranties with respect to the Zip Product are limited in
their duration to the term of the Limited Warranty provided herein, including
without limitation any warranty of merchantability or fitness for a particular
purpose.
Limitation of Liability for Special, Incidental, Consequential Or Punitive
Damages
ZIP SPECIFICALLY DISCLAIMS ANY AND ALL LIABILITY, WHETHER DIRECTLY
OR INDIRECTLY, FOR ANY AND ALL SPECIAL, INCIDENTAL, CONSEQUENTIAL,
PUNITIVE OR EXEMPLARY LOSS OR DAMAGE, INCLUDING AS A RESULT
OF ANY DEFECT IN MATERIALS OR WORKMANSHIP (INCLUDING LOSS OR
DAMAGE TO PROPERTY, PERSONAL INJURY OR DEATH), WHETHER BASED
Warranty
ON BREACH OF CONTRACT, TORT, STRICT OR PRODUCT LIABILITY, OR ANY
OTHER LEGAL THEORY.
Dispute Resolution
If the Zip Customer is not satisfied with the warranty service, he or she
must submit a claim in writing to Zip’s Dispute Settlement Representative
at Culligan International Company, d/b/a Zip Water, 9399 W Higgins Rd,
Rosemont, IL 60018. The written notice must include the model and serial
number of the Zip Product, the Authorized Zip Dealer (or seller) from which
the Zip Product was purchased, the Authorized Zip Servicer Provider who
performed the warranty service, the purchase date, a detailed description of
the problem and the address and phone number at which the Zip Customer
can be reached. Zip is committed to review each such notice promptly
and thoroughly and to respond to the Zip Customer in order to settle such
dispute. Any decision is not binding. Any controversy or claim arising out of
Zip Customer’s purchase of the Zip Product that cannot be settled amicably
shall be settled by arbitration administered by the American Arbitration
Association in accordance with its Commercial Arbitration Rules. The
arbitration hearing shall take place in Chicago, IL before a single arbitrator.
Judgment on the award rendered by the arbitrator may be entered in any
court having jurisdiction thereof. If Zip prevails, Zip shall be entitled to
reimbursement of all costs and expenses, including attorney’s fees, from the
Zip Customer.
How to Obtain Warranty Service for The Zip Product?
If during the relevant warranty period the Zip Customer finds the Zip Product
to be defective in material or workmanship and the failure is promptly
and timely reported to Zip in accordance with this Limited Warranty, an
authorized Zip service agent shall be dispatched to determine whether the
Zip Product is defective. If the authorized Zip service agent determines in
his/her sole discretion that the Zip Product is (i) defective and (ii) covered by
this Limited Warranty, the Zip service agent will either repair (if possible) or
make arrangements for the repair of the Zip Product at no cost to you. This
will include parts and labor. Zip reserves the right to charge for exceptional
shipping or transportation costs (e.g., ferries, plane trips or excess mileage) as
appropriate.
For service for all products under this Limited Warranty, or for product
information, please contact Zip Service at [email protected] or by
calling 1-833-233-2358.
Effective Date: July 1, 2018,
Culligan International Company d/b/a Zip Water©2018 Zip Water. All Rights Reserved.

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Notes Notes

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Refer to User Guide for operation and maintenance.
Distributed in US and Canada by: Culligan International Company
9399 West Higgins Road, Suite 1100
Rosemont, IL 60018
www.na.zipwater.com
Call US Toll Free 1-833-233-2358 for assistance, service, spare parts or enquiries.
Manufactured by Zip Heaters (Aust) Pty Ltd
67 - 77 Allingham Street,
Condell Park NSW 2200
Australia
As Zip policy is one of continuous product improvement, changes to specifications may be
made without prior notice. Images in this booklet have been modified and may not be true
representations of the finished goods.
The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd.
CS100 - Classic XX, CS100 - ARC XX, CS100 - CUBE XX, and CS100
- Wave XX have been certified by IAPMO R&T against NSF/ANSI
Standard 372 for low lead requirement, NSF/ANSI Standard 42,
NSF/ANSI Standard 53, CSA B483.1, and ASSE 1087.
This will deliver the required bacteriostat-ic effect and the
reduction of aesthetic chlorine, taste, odor, nominal particulate
Class I (≥ 0.5 µm to < 1 µm), cyst and lead as verified and
substantiated by test data.
See Performance Data Sheets for specific performance claims.
Certified performance claims are only valid when filter cartridge
1.5Z-LS (Culligan Part Number 01034277) is used.
© 2021 Zip Heaters (Aust) Pty Ltd