Zip HYDROCHILL HC10 Series Manual

1
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
ZIP
HYDROCHILL
INSTALLATION INSTRUCTIONS & USER MANUAL
MODEL NUMBER:
HC10 range
High capacity chiller systems

2
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
PRECAUTIONS AND GENERAL RECOMMENDATIONS
TABLE OF CONTENTS
Precautions and recommendations....................................................................... 2
Before installing the HydroChill ............................................................................ 3
Product approvals & product description.............................................................. 4
Technical features ................................................................................................ 5
Technical data .................................................................................................... 10
Installation ........................................................................................................... 11
General CO2 cylinder safety guidelines ............................................................. 17
Filtration (inc.Ultra violet (UV) filtration)............................................................... 18
Sanitisation.......................................................................................................... 20
Maintenance........................................................................................................ 21
Safeguarding the environment ............................................................................ 22
Warranty.............................................................................................................. 23
Contact details..................................................................................................... 24
• Appliance for internal use only.
Place the unit away from water
jets.
• Always connect the water cooler
to a water main that supplies
wholesome drinking water only.
• Before each installation, the unit
must be sanitized by an authorized technician.
• After installation, ensure that the unit is not resting on the power cable.
• Check that the unit is level and that it is resting on a surface with sufcient
load bearing capacity, in an environment that is suitable for its dimensions
and its use.
• Before any maintenance or cleaning operation is carried out, remove the plug
from the socket or disconnect the power supply.
• Ensure that the product is not sited close to sources of heat.
• To guarantee adequate ventilation, leave at least 10 cm of space around the
unit.
• Install the product in a clean, dry, well-ventilated environment. The product
is designed to function in environments with a temperature range of between
5°C and 32°C - Climate Class N.
• Take care not to damage the cooling uid circuit: it is lled with R290, which
is a highly ammable gas. It is essential to ensure that the tubes of the
refrigerant circuit are not damaged.
• Ensure that it is possible to disconnect the power supply either by removing
the plug or via a two-pole circuit-breaker, with a contact separation of at least
!

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INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
PRECAUTIONS AND GENERAL RECOMMENDATIONS
3mm in all poles.
• The Appliance must be protected by an RCD or RCBO.
• Check that the voltage shown on the serial number plate corresponds to the
voltage being supplied at the installation site.
• The unit must not be cleaned with a water jet. Do not position other electrical
equipment in the immediate vicinity of the water cooler.
• Turn off the main water inlet tap if the unit is not to be used for a long period.
• Keep the areas surrounding the unit dry to avoid the risk of people slipping.
• CO2: You can have serious health problems if breathing air containing
concentrations of CO2up to 15000ppm (1.5%) for more than 10 minutes.
Proper ventilation must be provided to ensure that, in case of escape,
concentrations of CO2remain below this level.
• If the supply cord is damaged, it must be replaced by the manufacturer,
its service agent or similarly qualied person in order to avoid a hazard
• Do not use extension leads or adapters.
• This appliance is intended to be used by persons (including children
aged from 8 years) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, provided that they
have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the
appliance.
• The appliance is only to be installed in locations where it can be
overseen by trained personnel.
• This equipment is to be installed in compliance with the local plumbing
regulations.
• Water pipe connections and xtures directly connected to a wholesome
(cat 1) water supply shall be sized, installed, and maintained in
accordance with federal, state, and local codes.
• This publication is based on information available when approved for printing.
• Continuing design renements could cause changes that may not be included
in this publication.
BEFORE INSTALLING THE HYDROCHILL
• Congratulations for choosing a HydroChill product.
• We have designed and manufactured this product with great care to ensure
that it will dispense water of the highest quality.
• In order to get the most out of your water cooler, please read the instructions
in this manual and retain the manual for future reference.

4
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
APPROVALS
This water cooler is designed, manufactured and marketed in compliance with:
• The safety objectives of the Machinery Directive 2006/42/C
• The protection requirements of the Electromagnetic Compatibility Directive
2014/30/EU.
The electrical safety of the product is ensured only when it is properly connected
to an efcient, legally compliant grounding circuit.
PRODUCT DESCRIPTION
Compact, powerful and entirely made of stainless steel, HydroChill HC10
is the smallest cooler of the range: perfect for your home and ofce, with
professional performance.
The main features of the unit are as
follows:
DRY COOLING technology:
a noiseless, low maintenance and
innovative system, allowing you to get
great performances in a small size.
High quality stainless steel buttons,
wear resistant and easy to use.
3 dispensing options: ltered chilled
water, ltered ambient temperature
water, ltered ,sparkling water (model
dependant).
Modern and compact design in strong
stainless steel.
Fast and easy installation for home and
ofce usage
Filtration: on request, a UV lamp can be
placed on the dispensing point.

5
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
TECHNICAL FEATURES
Stainless steel buttons
Drip tray with grid
Detachable water dispensing
nozzle
1
2
3
1
2
3
Front of product
Explanation of HydroChill range product code
HC HydroChill
Range
Product group
10 range
20 range
50 range
C Chilled only
* Chilled sparkling
*T* Dispensing tap
IT* Buttons
BIT Bridge
XX
HC X XXX XXX
Dispensing tap
2A 2 Tap
2P 2 Tap + badge
3A 3 Tap
3P 3 Tap + badge
** None
Control
Conguration
XXX
U With UV
* Without UV
UV FILTRATION
Capacity (l)
30
60
80
150
280
Example
HC50CBITU280 Is a HC50, chilled only, bridge tap, with UV, 280 lire capacity.
* digit suppressed in product code.

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INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
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TECHNICAL FEATURES - REAR
Slide cover
IEC outlet power cable
Power button
Drinking water inlet pipe joint Ø5/16” (8mm)
CO2inlet pipe joint Ø5/16” (8mm)
Adjustable thermostat
Support feet
30 model 45 model
1
6
2
3
4
5
7
1
2
3
4
5
6
7
Rear of product

7
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
TECHNICAL FEATURES
Rating plate
Class N
Made in ItalySerial no.
PRODUCT
230V ~ 50 Hz KW A
RoHS
COMPLIANT
2011/65/EU
Wholesome
water only
GAS g
(situated on the back
of product)
Class N
Made in ItalySerial no.
PRODUCT
230V ~ 50 Hz KW A
RoHS
COMPLIANT
2011/65/EU
wholesome
water only
GAS g
Product identifying
part number
Supply voltage
Unique product
serial number
Refrigerant gas
type & weight
Conformity to EU product
directives
Power rating Current rating
Conformity to EU
environmental
directives
Climate class
Country of origin
Water supply
requirements

8
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
TECHNICAL FEATURES - DISPENSING BUTTONS
Filtered chilled water
Filtered sparkling water (model specic)
Filtered ambient water
1
2
3
1 2 3
Operation of dispensing buttons - press to dispense

9
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
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TECHNICAL FEATURES
30 model
45 model
Dimensions (sparkling model shown for ref. only)
57
499
261
418 276
28
57
499
318
470
329
28

10
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
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TECHNICAL DATA
Technical Data Sheet 30 45
Cooling capacity 30 lt/h 45 lt/h
Continuous supply 6 lt 12 lt
Cold water temperature 5 - 12°C *
Cooling technology Aluminium fusion block heat exchanger
Cold Water Coil Stainless Steel AISI 316
Pump Professional membrane carbonation pump
Condensation Ventilated
Adjustable Thermostat Yes
Refrigerant gas R290
Supply 230 V - 50 Hz
Compressor power 1/8 HP 1/5 HP
Watt 230 W - 1 A 300 W - 1,3 A
Inlet water Pipe Ø 8 mm (5/16”)
Inlet water pressure 2.5 bar (0.25 MPa) - 3.5 bar (0.35 MPa)
Inlet CO2Pipe Ø 8 mm (5/16”)
Dispensing area height 280 mm 331 mm
Dimensions LxDxH
(mm) 261x499x418 318x499x470
Packaging dimensions
LxDxH (mm) 310x540x470 390x590x540
Net weight (kg) 28 31
Gross weight (kg) 31 35
* Rated at a room temp. of 25°C and inlet water temp. of 20°C
For the technical data of other models, examine the rating plate attached to each product.

11
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
INSTALLATION
Unpacking
• Remove the HydroChill from the box and remove the inner packing.
• In 30 model, the packaging can be
easily moved by the handles on the
two sides of the box (see 1, Fig 1).
• Once you have unpacked the
unit,ensure that it is not damaged. You
must inform the reseller about any
damages as soon as possible after
delivery.
• If the unit has been shipped
horizontally or at an angle, it will be
necessary to wait at least 8 hours
before setting it up, in order to allow
the cooling circuit to reset itself.
• Ensure that the unit is installed and
connected to the main supply by a
qualied technician in compliance with the manufacturer’s instructions and the
local safety guidelines.
Note there are no user serviceable part
inside the HydroChill.
1
Fig 1
Fig 2

12
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
INSTALLATION
1
Siting the product
• Wear safety gloves when handling the
unit.
• The unit must be handled by two people.
• Site the unit away from sources of heat.
• Do not place on inclined surfaces. Leave
at least 10cm around the unit to allow for
ventilation.
Sanitise the product as described in the
paragraph on page 20. Fig 3
Water supply connection kit
Line counter
Ø8mm - Ø1/4”
coupler
1/4” pipe Ø8mm pipe
Filter head
1/4” stem elbow for tight
radius lter head connections
Water block
15mm to 1/2”
coupler
1/2” BSP - 1/4”
push t
Fig 4

13
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
INSTALLATION
Water supply connection detail, assembled
Incoming cold
mains water
supply
Isolation valve
(not supplied)
Water block
15mm to 1/2”
coupler
1/2” BSP - 1/4”
push t
Filter head
Filter
(supplied)
Line counter
1/4” pipe Ø8mm pipe
To HydroChill
Ø8mm - Ø1/4”
coupler
Fig 5

14
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
WWW.ZIPWATER.CO.UK
Connection to the mains water supply
!
• To connect the HydroChill to the mains
water supply, always use a new set of
connectors, pipes & ttings.
• Mains water pressure limits, see
Technical data page 10.
• To enhance the quality of the sparkling
water dispensed, an incoming ow rate
in excess of 3.5 l/min is recommended.
• Connect incoming water tube (1above)
to the drinking-water main, ideally with a
tap upstream of the HydroChill.
• Connect the drip tray (provided closed
- 2) to a drainage pipe, drill out, max.
Ø7mm (2) and inserting a pipe on the
drain connection Ø10 (3) located below
the machine.
• HydroChill models are equipped with a non-return valve combined in the
water block.
• Once the pipes are attached, turn on the tap. Ensure there are no leaks.
• Before drinking the water from the system, perform a thorough rinse of the
circuit by dispensing water from each product line.
WARNING (also see
precautions pages 2 & 3) 2
INSTALLATION
3
Fig 6
Fig 7

15
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
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INSTALLATION
Electrical connection
Fig 9
Fig 10
• The connections must comply with
local regulations.
• The HydroChill must be earthed.
• Connect the power cord to the IEC
inlet (1) and to a socket.
• Turn the unit on by selecting the “I”
position on the main on/off rocker
switch (2).
• The compressor and fan are now
activated.
• On the sparkling models, the
carbonator pump is also activated.
• Press the “Sparkling Water” button
on the right of the keypad (4) in order
to release any air in the circuit and to
allow the pump to ll the carbonator
with water.
• After around 1-2 minutes, the
sparkling water pump stops.
1
2
3
4
Fig 11
Thermostat
• The thermostat (3) is set in the
maximum position to control the
water temperature.
• Turn the thermostat screw to
adjust the water temperature.

16
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
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INSTALLATION
Installing the CO2cylinder (sparkling models)
(Not supplied by Zip)
Fig 12
Fig 13
Fig 14
1
2
4
3
• The area must be properly
ventilated.
• The CO2cylinder must be used
in a vertical position, and must be
restrained safely, to prevent it falling
over.
• Double check that the cylinder
is the correct CO2gas for this
application (see below).
• Once the unit is connected to the
mains water and electricity, you can
install the E290 food-grade carbon
dioxide (CO2) cylinder.
• Attach the regulator & CO2pipe to
the cylinder valve.
• Insert the CO2inlet tube from the
cylinder into the tting (1). Be sure
to remove any air in the hydraulic
circuit and to achieve a good level
of carbonation, before opening the
valve on the CO2cylinder pull the
ring of the remote safety valve (2)
until water comes out of it.
• When the cylinder is open, to
increase or decrease the level
of carbonation of the water, you
need to adjust the screw (3) on the
pressure reducer.
• Turning it clockwise increases the
level of carbonation.
• We recommend that you do not
exceed 4 bar of pressure (4).
• To achieve a good level of
carbonation, you need to wait until
the water is sufciently cold – i.e. at
least one hour after installation.
!
WARNING (also see precautions
pages 2 & 3)

17
INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
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CO2(SPARKLING MODELS)
General CO2cylinder safety guidelines
1
2
3
4
5
1Cap
2Valve connection
3Markings
4Shoulder
5Body
• All of the cylinders must be tted with a
valve protector cap, which must be on tight
at all times when the cylinder is not in use.
• The cylinders must be handled with care. It
is essential to avoid:
Clashes with other cylinders or surfaces;
dropping the cylinders; or
subjecting them to mechanical stress.
• All of the above may compromise their
integrity and resistance.
• The cylinders must not be lifted by the
cap, or dragged, rolled or slid along the
oor even if only being moved for short
distances.
• An appropriate hand cart or other suitable
means of transport should be used.
• Do not use magnetic lifters or slings with
rope.
!
WARNING (also see precautions
pages 2 & 3)
CO2connection (sparkling models)
CO2cylinder
(not supplied)
CO2regulator
Ø8mm pipe
To
HydroChill
Fig 15
Fig 16

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INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
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FILTRATION
If the HydroChill is switched off for a long period of time
(e.g. more than a weekend), run water through the chilled
water outlet for at least 5 minutes before consumption.
Caution Water will drip as the cartridge is removed.
Do not tilt the cartridge as water may spill from it if
tilted.
• Isolate the water supply.
• Unpack replacement cartridge and remove sanitary
cap, write today’s date where shown on the label.
Avoid touching the lter o-rings and lter opening as
this may cause bacterial contamination of the cartridge.
• Moisten the o-rings with water, align the front cartridge
label to the left (as shown in the “insert lter” diagram
below), and push the new cartridge up into the lter
head.
• Turn the cartridge a quarter turn anticlockwise until
it comes to a complete stop and locks, with the front
label facing forward.
• Turn on the water supply.
• Flush the lter by dispensing chilled or ambient water
for 5 mins.
When completed, clean up and dispose of old cartridge
and packaging.
Remove lter
Insert lter
Rotate
Insert
!
WARNING
!
Filter removal, replacement & ush
Rotate
Pull
Fig 17

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INSTALLATION INSTRUCTIONS & USER MANUAL
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ULTRAVIOLET (UV) FILTRATION
!
WARNING
The light emitted by the ultraviolet lamp
may cause serious burns to the eyes and
skin.
Installation repair and maintenance shall
only be reformed by personnel qualied to
work on UV products.
Sterilizing UV lter
• Alongside the carbon lter, it is also possible
to have your water cooler tted with a UV-C
(λ=254 nm) sterilizing lter on the dispensing
point
• The UV-C light emitted by the special 4W
mercury vapour lamp is lethal for all micro-
organisms (bacteria, viruses, mould, algae,
etc.); for this reason, water treated with the UV-C sterilizer will be micro-
biologically pure.
Technical data
• Material AISI 304 and quartz tube
• Power rating 24V AC
• Power consumption 4Wh
• Maximum capacity of the lamp 9.000 h (max 12 months)
The UV sterilizer complies with European quality and safety guidelines.
Fig 18

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INSTALLATION INSTRUCTIONS & USER MANUAL
T210012 V1.00 FEB 2018 -ZIP HYDROCHILL 10
TECHNICAL SUPPORT TEL: [phone] EMAIL: SERVICE@ZIPINDUSTRIES .CO.UK
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SANITISATION
General guidelines
• The HydroChill should be sanitized at rst installation or
• When the hydraulic components are being replaced, or
• When the lter is being changed, or in any case at least once a year.
• This operation must be carried out by Zip qualied technical personnel who
have completed specic training courses on hygiene and sanitization.