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approved by the manufacturer. When in doubt, contact the manufacturer’s technical department for assistance.
• The following checks must be applied to installaons using ammable refrigerants:
- if an indirect cooling circuit is used, the presence of refrigerant in the secondary circuit must be analysed;
- the markings on the equipment must remain visible and legible; any illegible markings or signs must be reced;
- the hoses or components of the cooling circuit are installed in a posion where they are unlikely to be exposed to
any substance capable of corroding the components containing refrigerant, unless the components are made from
materials that are typically corrosion-proof or correctly protected from such corrosion.
Electric component check
• The repair and maintenance of electric components must include inial safety checks and component inspecon
procedures. If a defect capable of jeopardising safety arises, no power supply must be connected to the circuit unl
the problem has been completely resolved. If the defect cannot be reced immediately and if maintenance work
must connue, an appropriate temporary soluon must be found. This must be reported to the equipment’s owner
so that all persons concerned are made aware.
• The repair and maintenance of electric components must include the following inial safety checks:
- the capacitors are discharged: this must be carried out safely to prevent all risks of ignion;
- no electric component or live wiring is exposed while charging, overhauling or draining the system;
- the system must be grounded at all mes.
Repair of insulated components
• When repairing insulated components, all power sources must be disconnected from the equipment on which
the work is being carried out before removing the insulang cover, etc. If the equipment must be powered during
maintenance work, a leak detector must connuously monitor for leaks at the most crical point in order to report
any potenally hazardous situaon.
• Parcular aenon must be paid to the following points to ensure that, when performing work on the electric
components, the housing is not altered to the point of aecng the protecon rang. This includes damaged wires,
an excessive number of connecons, terminals that do not comply with the original specicaons, damaged seals,
incorrect installaon of the cable glands, etc.
• Make sure that the appliance is properly xed.
• Make sure that the seals or insulang materials are not deteriorated to the point that they no longer prevent a
ammable atmosphere from penetrang the circuit. Spare parts must be compliant with the manufacturer’s
specicaons.
Repair of intrinsically safe components
• Do not apply any permanent electric capacitance or inducon charge to the circuit without checking that it does not
exceed the allowed voltage and intensity for the equipment being used.
• Typically safe components are the only types on which work can be carried out in the presence of a ammable
atmosphere when live. The test appliance must fall under a suitable classicaon.
• Only replace components with parts specied by the manufacturer. Other parts could cause the refrigerant to leak
and ignite in the atmosphere.
Wiring
• Check that the wiring shows no signs of wear, corrosion, excessive pressure, vibraon, cung edges or any other
detrimental environmental eect. The check must also take into account the eects of ageing or connuous vibraons
caused by sources such as compressors or fans.
Detecon of ammable refrigerant
• Under no circumstances must potenal ignion sources be used to search for or detect refrigerant leaks. A halide
torch (or any other detector using a naked ame) must not be used.
• The following leak detecon methods are considered to be acceptable for all cooling systems.
• Electronic leak detectors can be used to detect refrigerant leaks; however, in the case of ammable refrigerants, the
sensivity level may not be suitable or recalibraon may be necessary. (The detecon equipment must be calibrated
in an area devoid of refrigerant). Check that the detector is not a potenal ignion source and is appropriate for the
refrigerant used. The leak detecon equipment must be adjusted to a percentage of the refrigerant’s LFL and must
be calibrated according to the refrigerant used. The appropriate gas percentage (25% at most) must be conrmed.
• Leak detecon uids are also suited for use with most refrigerants, however the use of detergents containing chlorine
must be avoided since it could react with the refrigerant and cause corrosion to the copper piping.
• If a leak is suspected, all naked ames must be removed/exnguished.
• If a refrigerant leak is detected and requires soldering, the enre quanty of refrigerant must be removed from the
system or isolated (by way of shut-o valves) in part of the system located away from the leak.
Removal and discharge
• When accessing the cooling circuit to carry out repairs, or for any other reason, convenonal procedures must be
employed. However, for ammable refrigerants, the recommendaons must be complied with in order to take
account of the product’s ammability. The following procedure must be followed:
- remove the refrigerant;
- purge the circuit with an inert gas;
- drain;
- purge with an inert gas;
- open the circuit by cung or soldering.
• The refrigerant charge must be recovered in suitable recovery cylinders. For appliances containing ammable
refrigerants other than A2L refrigerants, the system must be bled with nitrogen devoid of oxygen to make the appliance
suitable for receiving ammable refrigerants. You may need to repeat this process several mes. Compressed air or
oxygen must not be used to purge cooling systems.
Loading procedures
• Check that the vacuum pump outlet is not located in the vicinity of any potenal ignion source and that venlaon
is provided.