
16
Area venlaon
• Prior to penetrang the unit in any way to perform any required service, ensure that the area is open and adequately
venlated. Proper venlaon, to allow for safe dispersion of any refrigerant which may be inadvertently released to
the atmosphere, should be maintained while service is being performed on the unit.
Refrigeraon equipment check
• The manufacturer’s service and maintenance guidelines must be followed at all mes. When replacing any electrical
components, be sure to use only components which are of the same type and rang and which are recommended/
approved by the manufacturer. If in doubt, consult the manufacturer’s technical department for assistance.
• The following checks shall be applied to installaons using ammable refrigerants:
- if an indirect refrigerang circuit is being used, the secondary circuit shall be checked for the presence of refrigerant;
- Marking to the equipment connues to be visible and legible. Markings and signs that are illegible shall be corrected;
- refrigerang pipe or components are installed in a posion where they are unlikely to be exposed to any substance
which may corrode refrigerant containing components, unless the components are constructed of materials which
are inherently resistant to being corroded or are suitably protected against being so corroded.
Electrical component check
• Repair and maintenance to electrical components shall include inial safety checks and component inspecon
procedures. If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit
unl it is sasfactorily dealt with. If the fault cannot be corrected immediately but it is necessary to connue operaon,
an adequate temporary soluon shall be used. This shall be reported to the owner of the equipment so all pares
are advised.
• Inial safety checks shall include:
- that capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking;
- that no live electrical components and wiring are exposed while charging, recovering or purging the system;
- that there is connuity of earth bonding.
Repair of insulated components
• During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked
upon prior to any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment
during servicing, then a permanently operang form of leak detecon shall be located at the most crical point to
warn of a potenally hazardous situaon.
• Parcular aenon shall be paid to the following to ensure that by working on electrical components, the casing
is not altered in such a way that the level of protecon is aected. This shall include damage to cables, excessive
number of connecons, terminals not made to original specicaon, damage to seals, incorrect ng of glands, etc.
• Ensure that the apparatus is mounted securely.
• Ensure that seals or sealing materials have not degraded to the point that they no longer serve the purpose of
prevenng the ingress of ammable atmospheres. Replacement parts shall be in accordance with the manufacturer’s
specicaons.
Repair of intrinsically safe components
• Do not apply any permanent inducve or capacitance loads to the circuit without ensuring that this will not exceed
the permissible voltage and current permied for the equipment in use.
• Intrinsically safe components are the only types that can be worked on while live in the presence of a ammable
atmosphere. The test apparatus shall be at the correct rang.
• Replace components only with parts specied by the manufacturer. Other parts may result in the ignion of refrigerant
in the atmosphere from a leak.
Wiring
• Check that cabling will not be subject to wear, corrosion, excessive pressure, vibraon, sharp edges or any other
adverse environmental eects. The check shall also take into account the eects of aging or connual vibraon from
sources such as compressors or fans.
Detecon of ammable refrigerant
• Under no circumstances shall potenal sources of ignion be used in the searching for or detecon of refrigerant
leaks. A halide torch (or any other detector using a naked ame) shall not be used.
• The following leak detecon methods are deemed acceptable for all refrigerant systems.
• Electronic leak detectors may be used to detect refrigerant leaks but, in the ease of ammable refrigerants, the
sensivity may not be adequate, or may need re-calibraon. (Detecon equipment shall be calibrated in a refrigerant-
tree area.) Ensure that the detector is not a potenal source of ignion and is suitable for the refrigerant used. Leak
detecon equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant
employed, and the appropriate percentage of gas (25% maximum} is conrmed.
• Leak detecon uids are also suitable for use with most refrigerants but the use of detergents containing chlorine
shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work.
• If a leak is suspected, all naked names shall be removed/exnguished.
• If a leakage of refrigerant is found which requires brazing. all of the refrigerant shall be recovered from the system. or
isolated (by means of shut o valves} in a part of the system remote from the leak.
Removal and discharge
• When breaking into the refrigerant circuit to make repairs - or for any other purpose - convenonal procedures shall
be used. However, for ammable refrigerants it is important that best pracce is followed since ammability Is a
consideraon. The following procedure shall be adhered to:
- remove refrigerant;