Zoeller 5030 Series User manual

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN MANUAL AND ON PUMP.
THISMANUALISINTENDEDTOASSISTINTHEINSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in
the manual, look for one of the following signal
words and be alert to the potential for personal
injury or property damage.
Warns of hazards that WILL cause serious
personal injury, death or major property
damage.
Warns of hazards that CAN cause serious
personalinjury,deathormajorpropertydamage.
WarnsofhazardsthatCANcausepersonalinjury
or property damage.
Indicates special instructions which are very
important and must be followed.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
Product information presented
here reects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: [phone] • 1 (800) 928-PUMP • FAX: [phone]
Visit our website:
zoellerpumps.com
© Copyright 2021. All rights reserved.
CL0016
0221
Supersedes
0919
Multi-Stage Turbine Euent Pumps
OWNER'S MANUAL
Congratulations on the purchase of the Zoeller Pump Company
Turbine Effluent Submersible Pump. High quality workmanship
and easy maintenance design has been incorporated into this
line of onsite wastewater products. This Zoeller Pump Company
product will provide years of trouble-free service when installed
according to the manufacturers recommendations.
This manual incorporates the installation, operation, maintenance,
and service instructions into one document to aid the owner of a Zoeller
PumpCompany onsitewastewaterproduct.Please readandreview this
manualbefore installing the product.Theinstructionscontained herein,
when followed correctly, will not only ensure a long and problem-free
life for the system, but will also save time and money during installation.
Should further assistance be necessary please call 1-800-928-7867.
Owner’s Information
Model Number: ______________________ Date Code: _________________
Job Name: ______________________________________________________
Dealer: _________________________________________________________
Date of Purchase: _______________________________________________
Contractor: _____________________________________________________
Date of Installation: _______________________________________________
System Readings During Operation: Voltage __________ Amps _________
Safety Instructions....................................................................................................1
Limited Warranty.......................................................................................................2
Preinstallation Information ......................................................................................2
Pump Performance Data...................................................................................... 3-4
Electrical Data ...........................................................................................................5
Major Components ...................................................................................................5
Pump Installation and Wiring Diagram..................................................................6
System Wiring Instructions .....................................................................................6
Typical Installations .................................................................................................7
Start-up, Maintenance, Troubleshooting and Service Checklist .....................8
Table of Contents Safety Instructions
CAUTION
023422
Register your
Zoeller Pump Product
on our website:
http://reg.zoellerpumpcompany.com/

2
1. Inspect your unit. Occasionally, products are damaged
during shipment. If the unit is damaged, contact your dealer before
using.
2. Carefully read the literature provided to familiarize yourself
with specific details regarding installation and use. These
materials should be retained for future reference.
3. “Riskof electrical shock” Donotremove power
supply cord and strain relief or connect conduit directly to
the pump. Installation and checking of electrical circuits and
hardware should be performed by a qualied and licensed
electrician.
4. Donot lift,carry,or hang pumpbythe electricalcables.
Damage to the electrical cables can cause shock, burns or
death.
5. For your protection, make certain the pump
ground wire is properly connected to the ground wire with the
incoming power line. Test for ground at the junction box using
an Underwriters Laboratory listed circuit analyzer which will
indicate if the power, neutral and ground wires are correctly
connected. If in doubt, call a qualied licensed electrician.
6. Makecertainthatthereceptacleis withinthe
reach of the pump’s power supply cord. DO NOT USE AN EXTENSION
CORD. Extension cords that are too long or too light do not
deliver sufcient voltage to the pump motor. But, more
important,theycouldpresent a safety hazard if the insulation
were to become damaged or the connection end were to get wet.
7. Make sure the pump electrical supply circuit is
equipped with fuses or circuit breakers of proper capacity. A separate
branch circuit is recommended, and sized according to the
“NationalElectrical Code” forthecurrentshown on thepump
nameplate.
© Copyright 2021. All rights reserved.
Preinstallation Information
8. DO NOT run the pump dry. DO NOT run the pump with
acompletely closed discharge. DO NOT pump chemical orcorrosive
liquids. Failure to follow above warnings could result in damage to
the pump, voiding the warranty and causing personal injury.
9.
CAUTION
Check to be sure your power source is capable of
handling the voltage requirements of the motor, as indicated on the
pump nameplate.
10. The installation of pumps using auxiliary variable level oat switches
isthe responsibility oftheinstallingparty. Care shouldbetakensuch
that the tethered oat switch will not hang up and are secured so
that the pump will turn on and off properly.
11.
CAUTION
Water hammer creates momentary high pressure
surges. These surges can cause severe damage to check valves
and the piping system. Consideration for water hammer must be
included in the piping system design. Reference ASPE Data Book,
Chapter 2.33. Some systems may require external spring or lever
weighted check valves or other engineered solutions.
12.
CAUTION
In cold climates the discharge pipe may be subject
to freezing. If the riser on the septic tank is above the frost line, it will
be necessary to protect the system from freeze up. The discharge
pipe can be insulated or the check valve can be removed. If the
check valve is removed, the “on-off” cycle must be adjusted for
any back-ow from the discharge line.
13. Prop65 Warming for California residents: Cancer
and reproductive harm- www.P65Warnings.ca.gov.
Limited Warranty
Manufacturerwarrants,tothe purchaserandsubsequent ownerduring
the warranty period, every new product to be free from defects in
materialandworkmanshipundernormaluseandservice, whenproperly
used and maintained, for a period of one year from date of purchase
by the end user, or 18 months from date of original manufacture of the
product, whichever comes rst. Parts that fail within the warranty period,
one year from date of purchase by the end user, or 18 months from the
date of original manufacture of the product, whichever comes rst, that
inspections determine to be defective in material or workmanship, will
be repaired, replaced or remanufactured at manufacturer's option,
provided however, that by so doing we will not be obligated to replace
an entire assembly, the entire mechanism or the complete unit. No
allowance will be made for shipping charges, damages, labor or other
charges that may occur due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for
any material or product that has been disassembled without prior
approval of manufacturer, subjected to misuse, misapplication,
neglect, alteration, accident or act of God; that has not been installed,
operatedor maintained inaccordancewithmanufacturer's installation
instructions; that has been exposed to outside substances including
but not limited to the following: sand, gravel, cement, mud, tar,
hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.),
or other abrasive or corrosive substances, wash towels or feminine
sanitary products, etc. in all applications other than in raw sewage
pumping applications. The warranty set out in the paragraph above
is in lieu of all other warranties expressed or implied; and we do not
authorize any representative or other person to assume for us any
other liability in connection with our products.
Contact manufacturer at, 3649 Cane Run Road, Louisville, Kentucky
40211, Attention: Customer Support Department to obtain any needed
repair or replacement of part(s) or additional information pertaining
to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL,
CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED
OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS FOR
A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED
TO THE DURATION OF THE EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied
warranty, so the above limitation may not apply to you. Some states
do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights and you may also have
other rights which vary from state to state.

3
© Copyright 2021. All rights reserved.
Pump Performance Data
015413 015414
PUMP PERFORMANCE CURVE
5031 SERIES 19 GPM
1-1/4" NPT DISCHARGE
0 20 40 60 80 100
30252015105
0 8
40
16
24
32 40 48 56
64
72 240
200 160 120
80
FLOW PER MINUTE
GALLONS
LITERS
TOTAL DYNAMIC HEAD
METERS
FEET
1/2 HP
5 STAGE
3/4 HP 7 STAGE
1 HP - 9 STAGE
280
80
PUMP PERFORMANCE CURVE
5030 SERIES 11 GPM
1-1/4" NPT DISCHARGE
0 8 16 24 32 40 48 56 64
18161412108642
0 8
40
16
24
32 40 48 56
64
88 80 72
280 240 200 160 120
80
FLOW PER MINUTE
GALLONS
LITERS
TOTAL DYNAMIC HEAD
320
96
METERS
FEET
3/4 HP-
1/2 HP- 7 STAGE
360
400
104
11 2
120
1/2 HP- 5 STAGE
440 480 520
128
136
144
152 160
1 HP - 13 STAGE
10 STAGE
015045
LITERS
GALLONS
FEET
METERS
FLOW PER MINUTE
TOTAL DYNAMIC HEAD
510 2015 25 30 35 40
0 20 40 60 80 100 140120
20
140
40 60 80
100 120
0 8
16
24
32 40
180 220 200 160 240
48
56
64 72
1/2 HP- 4 STAGE
3/4 HP
6 STAGE
1 HP- 7 STAGE
260 280 300
80 88
1-1/2 HP- 10 STAGE
320
96
PUMP PERFORMANCE CURVE
5032 SERIES 27 GPM
1-1/4" NPT DISCHARGE
5031 SERIESTOTAL DYNAMIC HEAD/FLOW
PER MINUTE EFFLUENT
MODEL
Feet
Shut-off Head:
1/2 HP
Meters Gal. Liters
40 80 24.4
12.2 24.4 92.4
159 ft. (48.5m)
26 98.4
219 ft. (66.8m)
23.3 88.2
Gal. Liters Gal.
277 ft. (84.4m)
99.226.2
24.3 92
Liters
160 120
--
15.2
48.8 36.6 57.5
16.1
20.3
60.9 76.8
19.8
22.2
74.9
84
200 --61 9.2 34.8 16.5 62.5 240 73.2 -- 11. 3 42.8
20.5 77.6
-- -- --
-- --
3/4 HP 1 HP
9 STAGE7 STAGE5 STAGE
5030 SERIESTOTAL DYNAMIC HEAD/FLOW
PER MINUTE EFFLUENT
MODEL
Feet
Shut-off Head:
Meters
1/2 HP
241 ft. (73.6m)
LitersGal.
401 ft. (122.2m)
LitersGal.
120 36.6
80 24.4
11. 6 43.9
13.1 49.6
13.0 49.2
14.1 53.4
40 12.2 14.5 54.9 - -
26.9
36.3
7. 6240
160
200
48.8 73.2
61
2.0 9.6
7. 1
44.7
40.1
35.29.3
11. 8 10.6
--280 85.3 -- 28.87. 6
360 109.7 -- -- 3.2 12.1
21.25.6----97.5320
3/4 HP
10 STAGE7 STAGE
Liters
177 ft. (54.0m)
-- -- --
-- -- --
9.4
5.5
Gal.
12.1
14.4
35.6 20.8 45.8 54.5
1/2 HP
5 STAGE
-- -- -- --
400 121.9 -- -- -- ---- -- 440 134.1 -- -- -- ---- -- 480 146.3 -- -- -- ---- --
504 ft. (153.6m)
LitersGal.
13.7 51.9 14.6 55.3
- -
48.5
45.4
41.611. 0
12.8 12.0
37.59.9
7. 3 27.6
32.98.7
1 HP
13 STAGE
5.6 21.2 3.7 14.0
1.8 6.8
5032 SERIESTOTAL DYNAMIC HEAD / FLOW
PER MINUTE EFFLUENT
MODEL
1/2 HP
Feet Meters Gal. Liters
Shut-off Head: 122 Ft. (37.2m)
20 40
60
80
100 120
6.1
12.2 18.3
24.4
30.5 36.6
1 HP
222 Ft. (67.7m)
32.3 122.3
115.1 107.128.3
30.4
Liters
129
135.5
141.9
35.8
34.1
37.5
Gal.
11 530.4
190 Ft. (57.9m)
25.4
28
96.1
106
34.2 32.3
35.9
Gal.
135.9
129.5 122.3
Liters
3/4 HP
54.9180
220 200
67.1
61
140 160
42.7 48.8
77.620.551.913.7
7. 1
1 7. 2
26.9
65.1
22.3
18.7
84.4
70.8
98.4
88.6
26
23.4
-- -- -- -- --
-- -- --
-- --
-- --
4 STAGE 6 STAGE 7 STAGE
129.8 124.5
120.4
Liters
137.4
141.6
311 Ft. (94.8m)
25.8
24.1
27.3
30.3
28.9
97.7 91.2
114.7
109.4
103.3
35.2
34.3 31.8
32.9
36.3
37.4
Gal.
133.3
1-1/2 HP
10 STAGE
240 73.2 260 79.3 280 85.3
-- -- -- --
-- --
-- --
-- --
-- -- --
-- ----
-- --
62.516.5
19.5
22.0
73.8 83.3
300 91.4 -- -- -- -- -- -- 12.4 46.9
18.9
60.9
84.4
99.9
113.9
124.5
22.3
5
16.1
26.4
30.1
32.9
-- --

4
© Copyright 2021. All rights reserved.
Pump Performance Data
015044
0 40 80 120 160 200
605040302010
0 8
16
24
32 40
140 120 100
80 60 40 20
PUMP PERFORMANCE CURVE
5033 SERIES 35 GPM
2" NPT DISCHARGE
LITERS
GALLONS
FEET
METERS
TOTAL DYNAMIC HEAD
FLOW PER MINUTE
1/2 HP - 2 STAGE
1 HP - 4 STAGE
3/4 HP - 3 STAGE
160 180
1-1/2 HP - 5 STAGE
48 56
015649
015845
5034 SERIES TOTAL DYNAMIC HEAD/FLOW
PER MINUTE EFFLUENT
MODEL
Feet
Shut-o Head:
Meters Gal. Liters
50 75
100 125 38.1
30.5
22.9
15.2
230.0 ft. (70.1m)
150 45.7
164.0 ft. (50.0m)
269.5
137.8
236.2
189.3
296.7
Liters
71.2
50.0
36.4
62.4
Gal.
78.4
Liters
132.0 ft. (40.2m)
Gal.
2 HP
5 STAGE
3 HP
7 STAGE
288.0 267.6
243.4
215.0
277.1
105.6
238.1
193.4
4 STAGE
1.5 HP
99.0 ft. (30.2m)
Gal. Liters
193.8
252.5
3 STAGE
1 HP
65.6 ft. (20.0m)
Gal. Liters
193.4
2 STAGE
.75 HP
33.0 ft. (10.1m)
Gal. Liters
1 STAGE
.5 HP
76.1
70.7
64.3
56.8
73.2 62.9
51.1
27.9
66.7
51.2
51.1
---
196.125 7.6 51.8 72.5 274.4 78.9 298.6 --- --- ------ ---
--- ---
--- ------ ---
--- --- --- ---
--- --- --- --- --- --- --- ---
--- --- --- --- --- --- --- --- --- ---
175 ---53.3 --- --- --- --- ------ --- 186.6
200 ---61.0 --- --- --- --- ------ --- 151.4
225 ---68.6 --- --- --- --- ------ --- 97.3
49.3
40
25.7------
--- ---
--- ---
PUMP PERFORMANCE CURVE
5034 SERIES 55 GPM
2" NPT DISCHARGE
0 40 80 120 160 200 240 280 320 360
100908070605040302010
0 5
25
10 15 20 25 30 35 40 55 50 45
250 175 150 125 100
75 50
FLOW PER MINUTE
GALLONS
LITERS
TOTAL DYNAMIC HEAD
200 225
70 65 60 75
METERS
FEET
1/2 HP-1 STAGE 3/4 HP-2 STAGE 1 HP-3 STAGE 1.5 HP-4 STAGE
2 HP-5 STAGE
3 HP-7 STAGE
5035 PUMP SERIES TOTAL DYNAMIC HEAD/FLOW
PER MINUTE EFFLUENT
MODEL
Feet
Shut-o Head:
Meters Gal. Liters
25 50 75
100 30.5
22.9
15.2
7.6
78.3
93.4
108.3
119.4
296.4
353.6 410.0 452.0
181.7 ft. (55.4m)
44.3 25.7
61.4
175 125 150
53.3
38.1
45.7
97.3
232.4
167.7
6 STAGE
3 HP2 HP
122 ft. (37.2m)
4 STAGE
113.0
Gal.
427.7
Liters
93.0 352.0
69.2 261.9
44.5 168.4
Liters
3 STAGE
91.5 ft. (27.9m)
44.5 77.6
106.8
Gal.
1.5 HP
293.7
168.4
404.2
Liters
2 STAGE
61.0 ft. (18.6m)
44.6 93.0
Gal.
1 HP
168.8
352.0
Liters
1 STAGE
30.5 ft. (9.3m)
--- ---
45.5
Gal.
.75 HP
--- ---
172.2
--- --- --- --- --- --- --- --- --- ---
--- --- --- --- --- --- --- ---
--- --- --- --- --- --- --- ---
--- --- --- --- --- ---
PUMP PERFORMANCE CURVE
5035 SERIES 85 GPM
2" NPT DISCHARGE
0 80 160 240 320 400 480
14012010080604020
0 5
25
10 15 20 25 30 35 40 55 50 45
175 150 125 100
75 50
FLOW PER MINUTE
GALLONS
LITERS
TOTAL DYNAMIC HEAD
200
60
METERS
FEET
3 HP-6 STAGE 2 HP-4 STAGE
1.5 HP
3 STAGE
1 HP-2 STAGE
3/4 HP-1 STAGE
5033 SERIESTOTAL DYNAMIC HEAD / FLOW
PER MINUTE EFFLUENT
MODEL 1/2 HP
Feet Meters Gal. Liters
Shut-off Head: 69 Ft. (21.0m)
20
40
60
6.1
12.2 18.3
50.7
41.9
30.4
196.5
158.6
115.1 149.5
171.5
191.9
101 Ft. (30.7m)
Liters
39.5 45.3
50.7
Gal.
3/4 HP
36.6 30.5
24.480
120 100
11 7. 331.0----
--
9.5
--
36.0
-- --
----
3 STAGE2 STAGE
164.3
180.9
195.3
134 Ft. (40.8m)
Liters
43.4
47.8
51.6
Gal.
1 HP
146.138.6
25.4
32.8
96.1
124.2
4 STAGE
168 Ft. (51.2m)
151.0
134.4
160.9
199.8
188.9
177.1
35.5 46.8
39.9
42.5 52.8
49.9
Liters
5 STAGE
1-1/2 HP
Gal.
115.430.5----
----
42.7140 -- --

5
© Copyright 2021. All rights reserved.
SK2222
Major Components
1. Submersible Turbine Effluent Pump - A submersible turbine efuent
pump is a multistage centrifugal design pump. Each stage consists
of an impeller and diffuser. Water pressure increases in equal
amounts as it passes from stage to stage. The more stages, the
higher the pressure the pump will develop.
To correctly select a pump for a specic application, the following
information must be known:
• The amount of discharge required in GPM or LPM
• The total dynamic head required in feet or meters
Use this information along with the performance data found on the
previous page to make your selection.
2. Controls - Submersible turbine efuent pumps require the use of
an above ground control panel or junction box with a pump control
switch for proper operation. Operation of these pumps without a
controlpanelorjunction boxwitha pumpcontrolswitch canresultin
failure of the pump and void the warranty. At least three elevations
must be determined to control a pump within a given tank or basin:
pump on level, pump off level and high water alarm level.
3. Piping - The submersible turbine efuent pump can be installed with
schedule 40 PVC pipe. The pipe size should be 1-1/4” diameter for
the 11 GPM to 27 GPM pump series and 2” diameter for the 35-85
GPM pump series.
General piping from the pump to a splitter, distribution box, drain eld
etc., should be the same diameter as stated above. For long pipe runs
consult friction loss tables for correct pipe sizing.
4. Check Valve - A check valve is required in all duplex systems. It is
also required when a large amount of efuent can backush into
the system causing rapid cycling of the pump.
When using a check valve for 11-27 gallons per minute pumps, drill
1/8”diameter weephole3/4" maximum depthindischarge 3/4"directly
aboveeither shell screw.For35-85gallons per minutepumps,drill1/8"
diameter weep hole 3/4" maximum depth 1 1/4" from top of discharge
(see below drawing for hole locations).
5. 2 HP and 3 HP pumps in 5034 and 5035 series include a capacitor
box.
35-85 GPM MODELS10-27 GPM MODELS
Electrical Data for Zoeller Pump Company Turbine Euent Pumps
HP Volts Phase Hz S.F.
Maximum Locked
Rotor
Amps KVA Code
Fuse/Circuit
Breaker Amps Winding
Resistance
Line to LineAmps Watts Std. Delay
1/2 115 1 60 1.6 12 960 64 R 30 20 1.1-1.4
1/2 230 1 60 1.6 6 960 32 R 15 10 4.1-5.3
3/4 230 1 60 1.5 8 1350 40 N 20 15 2.9-3.7
1 230 1 60 1.4 10.4 1800 48 N 30 20 2.2-2.8
1-1/2 230 1 60 1.3 13.1 2390 65.5 M 30 20 1.6-2.0
2 230 1 60 1.25 Y 13.2 2800 50 G 30 20 1.8-2.5M
5.4-7.0A
3 230 1 60 1.15 Y17.0 3400 83.4 H 45 20 1.1-1.4 M
B12.6 4.0-4.8 A
R6.0