ZTechnik Z2240 Installation instructions

INSTALLATION AND OWNER’S MANUAL
Z2240 Tall Windshield R 1150 GS/GS Adventure
Z2241 Windshield R1150 GS/GS Adventure
T-30 Wrench
T-10 Wrench
PARTS LIST
Index Description Qty.
1 Windshield, Lexan® FMR polycabonate 1
NOTE: Right and Left side of Motorcycle is deter-
mined while sitting on the bike.
ZTechnik PO Box Maywood, IL 60153-0158 USA
708-343-0400 / Fax: [phone] / www.Z Technik.com / e mail: info@Z Technik.com
©2002National Cycle, Inc. Page 1 of 2 10-119730-000 07/08
Figure 1
Figure 2
Figure 3
Figure 4
INSTALLATION
1. Remove the two torque screws holding the outside face
plate from one side of the motorcycle. Repeat on the other side
(T-30 Wrench). Screws will be re-used. Figure 1.
2. Remove the original windshield from the motorcycle by
stretching one side over the attachment plate and then the
other. Figure 2.
4. To avoid damage, place the windshield on a flat protective
work surface and remove the 4 small screws holding the inside
face plate (T-10 Wrench). Do both sides. Note the “R” and “L”
designations on the plates. Plates will be installed to the new
windshield in the same positions. Figure 3.
5. Reinstall the Right and Left inside face plates to the
ZTechnik windshield.
6. Install the Windshield to the motorcycle by engaging the
attachment plate on one side and then stretching the wind-
shield over the opposite side. Figure 2.
7. Using the original screw, reinstall the Right and Left outside
face plates to the windshield. The long screw goes into the
front (round) hole (T-30 Wrench). Figure 4.
MAINTENANCE
Cleaning: Wash with a clean soft cloth, plenty of warm water and, if
necessary, a non-abrasive soap such as dishwashing liquid. Flannel or
soft chamois make good cleaning cloths.
Paint, glue residue removal: Moisten cotton with a small amount of
Naphtha or Turpentine followed by a wash as above. Apply a quality
plastic cleaner, such as McGuiar's Mirror-Glaze MG-17 to the screen.
This will leave a protective coating on the screen making future clean-
ings easier. Do not clean polycarbonate in hot sun or high tempera-
tures. Do not clean the screen with glass cleaners. Do not use rain
protective products on the screen. The solvent action of the alcohol in
these products will destroy the screen. Do not allow brake fluid, alco-
hol, or strong solvents to contact the screen.

INSTALLATION AND OWNER’S MANUAL
Z2240 Tall Windshield R 1150 GS/GS Adventure
Z2241 Windshield R1150 GS/GS Adventure
ZTechnik PO Box Maywood, IL 60153-0158 USA
708-343-0400 / Fax: [phone] / www.Z Technik.com / e mail: info@Z Technik.com
©2002National Cycle, Inc. Page 2 of 2 10-119730-000 07/08
NOTES:
Installing the Z2240 or Z2241 on the R1150GS Adventure requires BMW's R1150GS Standard Mounting Parts as
follows:
Description BMW Part Number Quantity
Left Supporting Plate 46-63-7-652-855 1
Right Supporting Plate 46-63-7-652-856 1
Left Cover Plate 46-63-2-328-835 1
Right Cover Plate 46-63-2-328-836 1
Self-Tapping Screws 46-63-7-653-640 2
Oval-Head Screws (M6x30) 46-63-7-653-686 2
Oval-Head Screws (M6x50) 06-32-2-328-870 2
Reinforcement Left 46-63-2-328-697 1
Reinforcement Right 46-63-2-328-698 1
Fillister Head Screw 46-63-7-653-732 2