Zubler Z1 - AT User manual

Z1 - AT

Z1- AT
www.zubler.de
EN 02-2020
Single suction system

2
0. Intoduction page 4
0.1 Declaration of conformity
0.2 Intended purpose of use
0.3 Technical requirements
1. Installation of the appliance page 6
1.1 Scope of supply and accessories
1.2
Installation of the extraction system
1.3 Connection of working tools
1.3.1
Appliances without interface
1.3.2 Appliances with switching
output
(Potential free e.g. Relais)
1.4 Intake system
2. Functional description page 10
2.1 Control unit
2.2 Commissioning
2.3 Automatic operation
2.4
Selecting and saving suction levels
2.5 Current suction power
2.6 Setting the suction overrun time
2.7
Fine tuning of the automatic operation
2.8 Switching the extraction system off
Content

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3. Maintenance page 16
3.1 Filter bag replacement
3.2 Replacement of the main filter
3.3 Motor
3.3.1 Motor replacement
3.3.2 Carbon brush replacement
3.3.3 Replacing the exhaust filter
3.4 Spare parts
4. Status Messages Seite 21
5. Technical Data Seite 23
6. Garantie Seite 24
7. Disposal instructions Seite 25
Advanced settings are provided by the
Zubler Suction-Technology APP , which is
available for Android tablets or phones.
Therefore follow the users manual of the
Zubler Suction-Technology APP, which is
downloadable from www.zubler.de.
Suction-Technology

4
0.
We, Zubler Gerätebau GmbH
Buchbrunnenweg 26
89081 Ulm Jungingen
declare, that the product vacuuming unit
Z1 - AT
conforms to the health and safety
requirements set out in the directives
2014/30/EC EMV-Directive
2014/35/EC Low-Voltage Directive
2006/42/EC Machines Directive
Any modification not specifically approved
by us voids the validity of this declaration.
Kurt Zubler
ceo
0.1 Declaration of conformity
Introduction
Dear customer,
we are pleased, that you have decided for a Zubler extraction system and
hope it will enhance your work. The continuous development of our tech-
nology is based on the co-operation with experienced
dental technicians. The focus lies on the aim to optimize the extraction
technology in the fields of performance, noise and reliability.
Please read this operating manual carefully in order to ensure a prob-
lem-free operation.

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0.2 Intended purpose of use
0.3 Technical requirements
Temperature: +5°C bis +40°C
Max. permissible relative humidity: max. 80% (bei 30°C)
Total connected load : 10A
This extraction system is designed exclusively for dry dusts!
Its use for the extraction of other types of dust or gases must be clarified
with the manufacturer before putting into operation.
Work must be stopped immediately and the system switched off in the
event of the appearance of visible clouds of dust or noticeably insufficient
suction power.
Inform your dealer or our service team.
The Z1 is designed for indoor use.
The volume of air circulated by the system and returned to the room may
not exceed 50% of the room air volume in closed rooms.
Use is restricted to persons who have been trained in its handling and are
authorised to do so. We reserve the right to make changes even without
updating this manual.

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1.
2
3
1
Order.-No.
External control unit 823-020
2m cord incl.
Power adaptor C13/C14 012-00306
Installation of the appliance
1.1 Scope of supply and accessories
1x Z1 extraction system
1x Power cord
1x Power adaptor C14 / CEE
Special Accessories

7
7
8
6
5nBefore connecting the unit to the
mains power supply, check if the
voltage given on the number plate
corresponds with the local voltage.
n
The name plate with the Serial-No. is
located on the backside of the motor
unit 1 (Fig. 3).
1.2 Installation of the extraction system
1Z1- AT
2 mains power cord
3 power cord C13/C14
4 name plate
5 motor cover
6 electronic cover
7 main switch
8front cover
ZUBLER Gerätebau GmbH
Buchbrunnenweg 26
D-89081 Ulm
Tel. [phone] / www.zubler.de
Absauganlage
Z1-AT
Spannung 230V
Gesamtleistung max. 2000W
Absaugung max. 700W
Automatiksteckdose 1200W
Z1-AT 00-11111-22
Made in
Germany
nAttach the filter unit with the mounting
plate in the suitable height to the
backside of your cabinet.
nSlide the motor unit into the
designated cabinet of your workbench.
Take care, that meanwhile none of the
units feet is getting damaged.
Fig. 2
Installation requirementson
the cabinet
Fig. 1

8
11
10 9
14
13
12
4
nPlug the enclosed power cord into the
IEC C14 connector 14 and the mains
plug into a local power socket. (Fig. 3).
Mains connection
1.3.1
Devices without an interface
n
Use the IEC-Schuko power adapter
C14 -CEE included in the accessories to
connect your working device if it has a
permanently connected power cable.
n
If your work tool has an IEC connector,
you can alternatively order a suitable
cable C13 / C14 for direct connection
from the special accessories, item no.
012-00306. You then do not need the
associated power cord for your device
and the adapter.
The power consumption of this
device may be max. Be 1300W!
1.3.2 Devices with switching output
nIf your implement has a switching
output, a control cable (special
accessory) can be used to connect
to the extraction system. Use data
interface 13 instead of socket 12.
1.3 Connecting the working tools
9fuses
10
vacuum nozzle
11 black plastic cover
12 autom. power socket
13 data interface
14 IEC receptical
Fig. 3

9
C
B
A
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R1200
Basic system requirements include
optimal particle flow, minimal noise
production and ergonomic posture
promotion.
The following criteria promote these basic
requirements and are specifically adapted
to Zubler suction systems.
nSuction funnel R1200,
nRectangular pipe R1000, R1300
nRectangular silencer R1100
nThe R1200 suction funnel (21) was
tested according to GS-IFA-M20 test
no. 1305026 for a minimum suction
performance of 20 l/s.
nSitting in the upright position in a
posture preserving ergonomically
designed chair.
nWorkpiece as close as possible to
the suction funnel 21; no dust cloud
may be visible. Trails of dust must be
drawn into the hopper.
nDirection of viewing of the workpiece
perpendicular to the protective screen.
1.4 Intake system
A suction funnel R1200
B
rectangular pipe R1300
C rectangular pipe R1000
Fig. 4

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T1 T2 T3 T4
L6
L4
L5
7
L2
L3L1
2.
L1 LED Power level display
L2 LED Bluetoothanzeige
L3 LED “ON”
L4 LED Filter
L5 LED Service
L6 LED “OFF”
T1 minus-button
T2 plus-button
T3 enter-button
T4 ON / OFF - button
7 main switch
nThe extraction system must be
installed and connected as described
in section 1.
nSwitch on the main switch 7.
nOne ore more LEDs of the suction
level L1 are flashing.
After approx. 5s the suction unit is
ready and the last saved suction level
is displayed. (At setup level 1).
nBy pressing the ON/OFF button T4 the
suction is started with the selected
suction level L1.
nIf changeing the suction level for the
first time, the unit will take some time
to calibrate the suction volume and
compensate the flow resistances.
nFor setting and saving suction levels,
see section 2.4.
Functions
Fig. 5
2.1 Control unit
2.2 Commissioning