ZyXEL Communications IES-5000 Series User manual

www.zyxel.com
IES-5000 Series
Integrated Ethernet Switch
User’s Guide
Version 3.01
8/2007
Edition 1

About This User's Guide
IES-5000 Series User’s Guide 3
About This User's Guide
Intended Audience
This manual is intended for people who want to install and maintain the IES-5000 series
Integrated Ethernet Switch.This User’s Guide gives hardware installation, connection and
maintenance instructions. It also gives specifications.
Related Documentation
• Line Card User’s Guides
These User’s Guides provide hardware connection details and explain how to configure
and manage the individual line cards.
• Management Switch Card User’s Guide
This User’s Guide provides hardware connection details, and configuration and
management instructions for the management switch card.
• Supporting Disk
Refer to the included CD for support documents.
• ZyXEL Web Site
Please refer to www.zyxel.com for additional support documentation and product
certifications.
User Guide Feedback
Help us help you. Send all User Guide-related comments, questions or suggestions for
improvement to the following address, or use e-mail instead. Thank you!
The Technical Writing Team,
ZyXEL Communications Corp.,
6 Innovation Road II,
Science-Based Industrial Park,
Hsinchu, 300, Taiwan.
E-mail: [email protected]

Document Conventions
IES-5000 Series User’s Guide
4
Document Conventions
Warnings and Notes
These are how warnings and notes are shown in this User’s Guide.
1Warnings tell you about things that could harm you or your device.
"Notes tell you other important information (for example, other things you may
need to configure or helpful tips) or recommendations.
Syntax Conventions
• The IES-5000 or IES-5005 may be referred to as the “IES-5000”, the “IES”, or the “main
chassis”. Differentiation is made where needed.
• Unless otherwise specified, IES-5000 refers to the IES-5000 or IES-5005 main chassis
and its cards along with the IES-5000 or IES-5005 splitter chassis and its cards.
• The IES-5000M is the IES-5000 main chassis.
• The IES-5005M is the IES-5005 main chassis.
• The IES-5000ST is the IES-5000 splitter chassis with Telco-50 connectors.
• The IES-5005ST is the IES-5005 splitter chassis with Telco-50 connectors.
• The MSC1024G (Management Switch Card) may be referred to as the “management
card” or the “MSC”.
• The ALC1248G-51, ALC1248G-53, ALC1272G (ADSL Line Cards), SLC1248G-22
(SHDSL Line Card), VLC1224G-41 (VDSL Line Card) and VOP1248G-61 (VoIP Line
Card) may be collectively referred to as the “line cards”.
• The ALC1248G-51 for ADSL over POTS (Annex A) Line Card may be referred to as the
“ALC1248G”, the “ALC” or the “line card” in this User’s Guide.
• The ALC1248G-53 for ADSL over ISDN (Annex B) Line Card may be referred to as the
“ALC1248G”, the “ALC” or the “line card” in this User’s Guide.
• The ALC1272G ADSL2/2+ Line Card may be referred to as the “ALC1272G”, the
“ALC” or the “line card” in this User’s Guide.
• The SLC1248G-22 (SHDSL Line Card) may be individually referred to as the “SLC”.
• The VLC1224G-41 (VDSL Line Card) may be individually referred to as the “VLC”.
• The VOP1248G-61 (VoIP Line Card) may be individually referred to as the “VOP”.
• “IES” refers to the main chassis and its cards, along with the splitter chassis and its cards.

Document Conventions
IES-5000 Series User’s Guide 5
Icons Used in Figures
Figures in this User’s Guide may use the following generic icons. The IES-5000 icon is not an
exact representation of your device.
IES-5000 Computer Notebook computer
Server Telephone
Switch Router

Safety Warnings
IES-5000 Series User’s Guide
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Safety Warnings
1For your safety, be sure to read and follow all warning notices and instructions.
• Do NOT use this product near water, for example, in a wet basement or near a swimming
pool.
• Do NOT expose your device to dampness, dust or corrosive liquids.
• Do NOT store things on the device.
• Do NOT install, use, or service this device during a thunderstorm. There is a remote risk
of electric shock from lightning.
• Connect ONLY suitable accessories to the device.
• ONLY qualified service personnel should service or disassemble this device.
• Make sure to connect the cables to the correct ports.
• Place connecting cables carefully so that no one will step on them or stumble over them.
• Always disconnect all cables from this device before servicing or disassembling.
• Use ONLY power wires of the appropriate wire gauge for your device. Connect it to a
power supply of the correct voltage (see Appendix A on page 73 for details).
• Do NOT allow anything to rest on the power adaptor or cord and do NOT place the
product where anyone can walk on the power adaptor or cord.
• Do NOT use the device if the power adaptor or cord is damaged as it might cause
electrocution.
• If the power adaptor or cord is damaged, remove it from the device and the power source.
• Do NOT attempt to repair the power adaptor or cord. Contact your local vendor to order a
new one.
• Do not use the device outside, and make sure all the connections are indoors. There is a
remote risk of electric shock from lightning.
• CAUTION: RISK OF EXPLOSION IF BATTERY (on the motherboard) IS REPLACED
BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE
INSTRUCTIONS. Dispose them at the applicable collection point for the recycling of
electrical and electronic equipment. For detailed information about recycling of this
product, please contact your local city office, your household waste disposal service or the
store where you purchased the product.
• Do NOT obstruct the device ventilation slots, as insufficient airflow may harm your
device.
• Keep the air filters clean in order to ensure sufficient airflow.
• Use only No. 26 AWG (American Wire Gauge) or larger telecommunication line cord.
• Fuse Warning! Replace a fuse only with a fuse of the same type and rating.
• Always cover empty slots with slot covers, to ensure sufficient airflow and reduce the
danger of electric shock.

Safety Warnings
IES-5000 Series User’s Guide 7
• Warning! To avoid risk of electric shock, remove only one card at a time and do not place
fingers or objects inside the chassis.
• The length of exposed (bare) power wire should not exceed 10mm.
• Fan Module Warning! Use the fan module handle when pulling out or pushing in the fan
module. Be careful not to put fingers or objects inside the fan module.
This product is recyclable. Dispose of it properly.

Safety Warnings
IES-5000 Series User’s Guide
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Contents Overview
IES-5000 Series User’s Guide 9
Contents Overview
Introduction ............................................................................................................................ 19
System Introduction ................................................................................................................... 21
Installation and Connections ................................................................................................ 25
Hardware Installation and Connections ..................................................................................... 27
Maintenance and Troubleshooting ....................................................................................... 61
Maintenance .............................................................................................................................. 63
Hardware Troubleshooting ........................................................................................................ 67
Appendices and Index ...........................................................................................................71

Contents Overview
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10

Table of Contents
IES-5000 Series User’s Guide 11
Table of Contents
About This User's Guide .......................................................................................................... 3
Document Conventions............................................................................................................4
Safety Warnings........................................................................................................................ 6
Contents Overview ................................................................................................................... 9
Table of Contents.................................................................................................................... 11
List of Figures ......................................................................................................................... 15
List of Tables........................................................................................................................... 17
Part I: Introduction................................................................................. 19
Chapter 1
System Introduction ............................................................................................................... 21
1.1 System Description .............................................................................................................. 21
1.2 Applications ......................................................................................................................... 21
1.2.1 MTU Application ......................................................................................................... 21
1.2.2 Central Office Application ........................................................................................... 22
1.3 Front Panel .......................................................................................................................... 22
Part II: Installation and Connections.................................................... 25
Chapter 2
Hardware Installation and Connections ............................................................................... 27
2.1 General Installation Instructions ..........................................................................................27
2.2 Chassis Installation .............................................................................................................. 27
2.2.1 Rack-mounted Installation Requirements .................................................................. 27
2.2.2 Mounting the IES-5000 Chassis on a Rack ............................................................... 28
2.2.3 Connecting the Frame Ground ................................................................................... 29
2.3 Card Installation ................................................................................................................... 30
2.3.1 Installing MSC and Line Cards ................................................................................... 30
2.3.2 Removing MSC and Line Cards ................................................................................. 32
2.3.3 Installing a Splitter Chassis Card ............................................................................... 33

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2.3.4 Removing a Splitter Chassis Card ............................................................................. 35
2.4 Making Card Connections ................................................................................................... 36
2.4.1 48-port Line Card Connections .................................................................................. 36
2.4.2 72-port Line Card Connections .................................................................................. 38
2.4.3 VoIP Line Card Telco-50 Connections ....................................................................... 41
2.4.4 Splitter Chassis Rear Panel Connections (DSL) ........................................................ 41
2.4.5 Splitter Chassis Rear Panel Connections (VoIP) ....................................................... 41
2.5 MDF Connections ................................................................................................................ 42
2.5.1 MDF Connections Overview ...................................................................................... 42
2.5.2 MDF (Main Distribution Frame) .................................................................................. 42
2.5.3 Telco-50 Cables ......................................................................................................... 43
2.5.4 MDF Connections ...................................................................................................... 43
2.5.5 VoIP Connection Scenarios ....................................................................................... 48
2.6 Power Connections ............................................................................................................. 50
2.6.1 Power Modules .......................................................................................................... 51
2.6.2 Procedure to Connect the Power: IES-5000M ........................................................... 54
2.6.3 Procedure to Connect the Power: IES-5005M ........................................................... 57
Part III: Maintenance and Troubleshooting ......................................... 61
Chapter 3
Maintenance ............................................................................................................................ 63
3.1 Fan Maintenance ................................................................................................................. 63
3.1.1 Procedure to Remove and Install the Fan Module ..................................................... 63
3.2 Power Maintenance ............................................................................................................. 64
3.2.1 Procedure to Disconnect the Power ........................................................................... 64
3.2.2 Procedure to Change a Power Module ...................................................................... 64
3.2.3 Procedure to Reconnect the Power ........................................................................... 65
Chapter 4
Hardware Troubleshooting .................................................................................................... 67
4.0.1 The PWR LED Does Not Turn On .............................................................................. 67
4.0.2 The ALM LED Is On ................................................................................................... 67
4.0.3 No Voice on an ADSL Connection ............................................................................. 68
4.0.4 No Voice on a VoIP Connection ................................................................................. 68
4.0.5 Testing Wiring ............................................................................................................. 68
Part IV: Appendices and Index ............................................................. 71
Appendix A System Specifications ......................................................................................... 73

Table of Contents
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Appendix B Legal Information ................................................................................................ 77
Appendix C Customer Support............................................................................................... 81
Index......................................................................................................................................... 87

Table of Contents
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List of Figures
IES-5000 Series User’s Guide 15
List of Figures
Figure 1 MTU Application ....................................................................................................................... 22
Figure 2 Central Office Application Example .......................................................................................... 22
Figure 3 IES-5000M Front Panel ............................................................................................................ 23
Figure 4 Chassis Airflow ......................................................................................................................... 28
Figure 5 Rack Mounting the Chassis ...................................................................................................... 29
Figure 6 Chassis Frame Ground ............................................................................................................ 30
Figure 7 Installing a Card ....................................................................................................................... 31
Figure 8 Closing the Ejector Levers ....................................................................................................... 31
Figure 9 Tightening Card Thumbscrews ................................................................................................. 32
Figure 10 Loosening Card Thumbscrews ............................................................................................... 32
Figure 11 Opening the Ejector Levers .................................................................................................... 33
Figure 12 Removing a Main Chassis Card ............................................................................................. 33
Figure 13 Installing a Splitter Chassis Card ............................................................................................ 34
Figure 14 Tightening Splitter Chassis Card Thumbscrews ..................................................................... 34
Figure 15 Loosening Splitter Chassis Card Thumbscrews ..................................................................... 35
Figure 16 Removing a Splitter Chassis Card .......................................................................................... 36
Figure 17 IES-5000 Front Panel Telco-50 Connections (with 6 Line Cards) .......................................... 37
Figure 18 IES-5005 Front Panel Telco-50 Connections (with 4 Line Cards) .......................................... 38
Figure 19 IES-5000 Front Panel Telco-50 Connections (with 72-port Line Cards) ................................. 39
Figure 20 DSL and VoIP Front Panel Telco-50 Connections (2 Splitter Chassis) .................................. 41
Figure 21 DSL and VoIP Rear Panel Telco-50 Connections (2 Splitter Chassis) ................................... 42
Figure 22 MDF (Main Distribution Frame) Wiring ................................................................................... 43
Figure 23 Telco-50 Cable with RJ-11 Connectors .................................................................................. 43
Figure 24 Installation Overview Example ............................................................................................... 44
Figure 25 Installation Scenario A ............................................................................................................ 45
Figure 26 One MDF for End-user and CO Connections ......................................................................... 45
Figure 27 Installation Scenario B ............................................................................................................ 46
Figure 28 Two Separate MDFs for End-user and CO Connections ....................................................... 47
Figure 29 Installation Scenario C ........................................................................................................... 48
Figure 30 VoIP Connection Scenario A .................................................................................................. 49
Figure 31 VoIP Connection Scenario B .................................................................................................. 50
Figure 32 Original Power Module (IES-5000M) ...................................................................................... 52
Figure 33 Newer Power Module (IES-5000M) ........................................................................................ 52
Figure 34 Original Power Module (IES-5005M) ...................................................................................... 53
Figure 35 Newer Power Module (IES-5005M) ........................................................................................ 53
Figure 36 Removing a Power Module (IES-5000M) ............................................................................... 55
Figure 37 Inserting Power Wires (IES-5000M) ....................................................................................... 55
Figure 38 Tightening Power Module Screws (IES-5000M) ..................................................................... 56

List of Figures
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Figure 39 Power Connected (IES-5000M) ............................................................................................. 56
Figure 40 Removing the Power Block (IES-5005M) ............................................................................... 57
Figure 41 Inserting Power Wires (IES-5005M) ....................................................................................... 58
Figure 42 Tightening Power Module Screws (IES-5005M) ..................................................................... 58
Figure 43 Replacing Power Block (IES-5005M) ..................................................................................... 58
Figure 44 Power Connected (IES-5005M) ............................................................................................. 59
Figure 45 IES-5000 Fan Module Thumbscrews ..................................................................................... 64
Figure 46 IES-5000 Power Module ........................................................................................................ 65
Figure 47 Testing In-house Wiring .......................................................................................................... 69

List of Tables
IES-5000 Series User’s Guide 17
List of Tables
Table 1 72-port Line Card Connections ................................................................................................. 40
Table 2 Power Module Differences (IES-5000M) ..................................................................................53
Table 3 Power Module Differences (IES-5005M) ..................................................................................54
Table 4 SYS LED Troubleshooting ........................................................................................................ 67
Table 5 ALM LED Troubleshooting ........................................................................................................ 67
Table 6 Voice Troubleshooting ............................................................................................................... 68
Table 7 Testing Wiring ........................................................................................................................... 69
Table 8 Features .................................................................................................................................... 73

List of Tables
IES-5000 Series User’s Guide
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19
PART I
Introduction
System Introduction (21)

20