3D Hobby Shop EPP EXTRA 330SC User manual

1
Assembly Manual / Airframe – 103” Extra 330SC
Designed by Scott Stoops
Thank you for purchasing this 3DHobbyShop ARF RC aircraft. If you have any issues, questions, concerns or
problems during assembly, please contact our tech department at:
[e-mail] or 1-830-990-6978 10am-5pm Central M-F
SAFETY in Assembly
During assembly of this aircraft, you will be asked to use sharp knives and hobby adhesives. Please follow all safety
procedures recommended by the manufacturers of the products you use, and always follow these important guidelines:
ALWAYS protect your eyes when working with adhesives, knives, or tools, especially power tools. Safety glasses are the
best way to protect your eyes.
ALWAYS protect your body, especially your hands and fingers when using adhesives, knives, or tools, especially power
tools. Do not cut toward exposed skin with hobby knives. Do not place hobby knives on tables or benches where they can
roll off or be knocked off.
ALWAYS have a first-aid kit handy when working with adhesives, knives, or tools, especially power tools.
ALWAYS keep hobby equipment and supplies out of the reach of children.
IMPORTANT NOTE – We strive to provide the absolute best-quality ARF aircraft on the planet. However, the ultimate
success or failure of this aircraft is dependent upon proper assembly by you. If you have questions about an assembly
step, please contact us, or read the assembly thread for your airplane on RCGroups.com before proceeding. It is always
better to slow down and be sure of your assembly than to rush through it and make a mistake which can cause a crash.
SAFETY in Flying
SAFETY NOTICE: This is NOT a toy! It is a very high-performance RC airplane capable of high speeds and extreme
maneuvers. It should only be operated by a competent pilot in a safe area with proper supervision.
ONLY fly your aircraft in a safe, open area, away from spectators and vehicles–and where it is legal to fly.
NEVER fly near overhead power or utility lines. If your airplane ever becomes stuck in a line or a tree DO NOT attempt to
retrieve it yourself. Contact the authorities for assistance in retrieving your aircraft. Power lines are DANGEROUS and
falls from ladders and trees CAN KILL!
Never fly too close to yourself or spectators. Spinning propellers are DANGEROUS!
Never run your motor inside a house or building with the propeller attached – Remove the prop for safety.
Always fly within your control.
Always follow manufacturer’s instructions for your radio system.
Always obtain proper insurance before flying – contact the AMA at www.modelaircraft.org

2
REQUIRED ITEMS
CA Glue – Thin and Medium or Thick
Hobby Knife
Small Phillips Screwdriver
Set Metric Allen Wrenches
Scissors
Small Pliers
Wire Cutters
Adjustable wrench
Masking tape
Drill and drill bits
Threadlocker (Blue Loctite)
Polyurethane and/or 30min epoxy glue
Vaseline/petroleum jelly
Rubbing alcohol
Optional – Heat gun and covering iron
Dremel-type rotary tool
Assembly Instructions – Read completely before starting assembly!
UNPACK
Unpack your airplane and examine the components. Check for damage of any kind. If you have damage,
please contact 3DHobbyShop to discuss.
WRINKLES
Your airplane was packed in plastic at the factory without any wrinkles in the covering. You may notice some
wrinkles now; more likely, you will notice a few in a day or two or the first time you take the plane out to the
flying field. These wrinkles are the result of wood shrinkage and/or expansion. Balsa wood changes size and
shape slightly as it is exposed to varying humidity in the air. This is a natural property of balsa wood. As your
airplane adjusts to the weather in your part of the world, wrinkles may appear and disappear. Wrinkles may be
removed with the gentle application of heat to the covering material on your airplane. The best tools to use are
a heat gun and covering iron. Apply the heat gently: the covering material will shrink as you apply the heat, and
this will remove the wrinkles. BE CAREFUL! Too much heat applied too quickly can damage the covering,
either by causing it to pull away from the wood at seams and corners or even by melting it. The covering will
shrink at low temperature with patient application of heat. Wrinkles in the covering DO NOT affect flight
performance. If you must shrink on a color-seam, use the iron and go slowly and carefully to avoid any pulling
or lifting at the seam.
Remove the canopy before attempting to use heat on your covering! The canopy is made of thermo-activated
plastic and WILL deform with the application of heat. Do not apply heat to the canopy.
PAINT
If you need to clean your airplane, we recommend using a damp towel. The paint used on the canopy and cowl
is not safe for all cleaners. In particular, DO NOT use alcohol on these parts, it will remove the paint.
Let’s get started!

3
Using a soldering iron or hobby knife, remove covering from forward fuselage areas.
(Pictured above)
Next remove covering for the horizontal stabilizer bolts. Carbon tube and servo wire holes are
factory cut.
Covering Removal (Fuselage)
Canopy Bolt
Anti-Rotation Pin Anti-Rotation Pin
Aileron Servo
Extensions
Wing Bolt
Wing Tube
(Factory Cut) Wing Safety
Pin

4
Also remove covering over the rear access port as shown. This port can be used to access the
guide-string for the elevator servo extensions, and can also be used for maintenance and repairs to
the tail-wheel mount. (Tail weight may also be secured here if desired).
Remove tail wheel assembly set screws one at a time and re-torque using blue loctite.
(Total of 5 set screws, including wheel retaining collar)
Use short 4-40
bolts and washers
to secure cover.
Tail Wheel
1.5mm Allen
Wrench/Driver

5
Install tail wheel assembly using 3x-4-40 bolts and washers. Use blue loctite on the bolts.
The 103” Extra uses a removable rudder. Slide the included rudder wire down through the hole in the top of the
rudder, through all of the hinges and secure at the bottom with the included collar.
Install rudder as shown.
3/32 Allen
Wrench/Driver
2.7”
Rudder Hinging

6
Locate all landing gear parts and hardware.
Each axle assembly incorporates two wheel collars. The first is used to prevent the wheel from
rubbing on the inner side of the wheel pant, and the second outer collar to secure wheel.
Main Landing Gear

7
Use a standard size (#408) Dremel sanding drum. Remove enough material to make room for the axle.
Slide cuffs into position on the landing gear. Perform a quick fit check on the fuselage to verify cuffs
are properly oriented.

8
Insert the wheels and axles into main landing gear with the nylock nuts. (13mm nylock nuts)
Slide wheel pants into position and install using 4-40 bolts and washers. Use loctite to prevent
bolts from working loose. (Builder can also apply small drops of med/thick CA glue to bolt heads.)
--Check position of wheels inside of wheel pants, adjust if necessary to prevent rubbing.--
Make sure wheel pants are
installed facing forward!
Install wheel pants facing
forward along with the
thicker portion of the
landing gear.
Use a wrench (1/2” pictured) or
needle nose pliers to hold axle
while securing nylock nut.

9
Using a 3/32 allen wrench check and tighten all landing gear aluminum angle bracket bolts.
Install the main gear to the fuselage using 4 x 4-40 bolts, washers, and locknuts.
Then secure landing gear cover plate using epoxy.
9/64 allen
wrench
/driver.

10
Install landing gear cuffs using the supplied short 4mm flanged screws. Again using blue loctite.
Your Extra 330SC features phenolic control horns.
The slots for the horns are pre-cut on all control surfaces.
Elevator and Aileron Control Horns
Aileron and Elevator
Control Horns.
(Identical Parts)
Rudder Control
Horn

11
Locate the control horn location for each control surface and remove the covering from the double
slots on each surface. Trial fit each control horn before gluing!
Assembling the control
horns now will help to
accurately align the
horns when gluing in
place.
Note:
Control horns can be installed using Polyurethane glue OR 30-minute epoxy.
The instructions will detail the use of PU-Glue.

12
Insert control horn into slots, (do not glue) and trace around the perimeter of the horn with a Sharpie.
Using a soldering iron or sharp xacto knife, remove covering inside of your marking.
The Sharpie line can be easily removed using rubbing or denatured alcohol.

13
Slightly dampen the gluing surface with water.
Apply glue in both slots and on the balsa mounting surface.
Insert horn. Be prepared to wipe away foaming PU glue for the first 10-60 minutes using
rubbing/denatured alcohol.

14
Repeat the process and install the aileron control horns. This is also a good time to remove the covering
from the aileron servo openings.
Your Extra 330SC is equipped with two rudder servo locations.
If you use a lightweight engine such as most 85CC singles and light 100CC, use the forward rudder servo
locations in the fuselage and the pull-pull cables.
If you are using a larger engine such as 111-120CC you can use the rear servo locations and pushrods to
move the CG back if required. Both positions are illustrated below:
Start by assembling double horn with one ball link as pictured above. Temporarily install horn, mark
and remove covering from BOTH sides of rudder.
Rudder Control Horn Installation
Recommended dual aileron servo installation pictured.

15
Apply glue to the center of the two horn pieces as well as both sides of the rudder.
You do not need to squeeze glue into the control horn slots in the rudder.
Slide control horns into position and install second ball link to ensure proper alignment as glue cures.
Carefully check and center control horns while
removing the foaming PU glue. Allow glue to fully
cure.

16
Install the horizontal stabilizers onto the fuselage using two carbon-fiber spar tubes.
The horizontal stabs are retained by two 4-40 screws on each side as shown.
Please use thread-locker on these screws, and inspect frequently, as vibrations may loosen them over time.
The wing attaches to the fuselage with one nylon thumb-screw and one safety clip per side. Your
carbon-fiber wing tube is a snug fit into the wings and fuselage. This provides additional strength and
fatigue resistance. As a result, you may need to periodically lubricate your wing tube. Were recommend
non-stick cooking spray or silicone spray-lube for this job. Your wings will be an especially snug fit
onto the tube the first several times you install them. Install the wing tube slowly and patiently to
prevent damage.
Horizontal Stabilizer Installation
Wing Attachment

17
The canopy hatch is supplied with the floor pre-installed. The rear of the hatch is left open so you can easily install a pilot
head and cockpit control panel. When you have completed any work inside the cockpit, use a small amount of CA glue
to install the balsa rear plate onto the canopy hatch. The canopy hatch is held onto the fuselage with 3mm nylon
thumbscrews. These thumbscrews require no tools to install or remove. Please inspect these screws frequently for wear
and fatigue – we have included replacement spares in your kit.
The 103” Extra 330SC incorporates a split-two piece cowling, similar to cowlings used on full scale aircraft.
Quick removal of the top cowling facilitates easy repair or inspection of your power plant.
Engine Cowl
Installation
Canopy

18
Start by installing 4x 4-40 bolts as pictured above to secure the lower cowling half.
Slide the top cowling half into position and install the single 4-40 bolt as pictured above.
Note:
Please use blue Loctite on all cowl fasteners.

19
Then install all 4-40 bolts on the sides and forward portions of the cowling.
For optimal spinner to cowling fit, adjust your engine crankshaft flange distance to 7.25” as seen above.
7.25”

20
If you have mounted your engine properly, you should have a 1/8 th to 3/16 th inch gap between the
cowling and the back of the spinner plate. Adjust your motor as necessary to achieve this.
Electric Power Installation
(For gas engine installation, refer to 100CC installation manual)
The 103” Extra 330SC flies very well as an electric.
Recommended motors include:
Hacker A60-18L and A80-8
A plywood piece is supplied to block off the exhaust canister tunnel if
needed for electric applications.
To mount your electric motor, create a mounting template for your
particular motor mount on paper. Match up the center of your template
with the thrust-line center on the firewall, and mark your hole locations.
Be sure to use blue Loctite on all of your fasteners. When assembling
your motor mount, the correct distance from the firewall to the back of
your spinner is 7.25” inches.
You will need additional cooling air over your batteries. Leave the
access plate on the top of the engine mounting box open, and we
recommend making another hole the same size in the bottom of the
motor box, by expanding the throttle-servo mounting hole, this will
allow air to enter the fuselage. You will need an air exit, as well. Make
this by removing some of the covering on the bottom of the fuselage
behind the wing. We typically remove 2 squares, but you can remove
more as needed to keep your batteries cool.