3M 3M-Matic 800r3 Datasheet

3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
800r3 Type 29600
Random
Case Sealer
with
Taping Heads
Instructions and Parts List
"3M-Matic" and "AccuGlide" are Trademarks
of 3M, St. Paul, MN 55144-1
Printed in U.S.A.
© 3M 1999 44- 9-1898-5(B69. )
Serial No.
For Reference, record taping head(s) serial number(s) here.
Important
It is recommended you
immediately order the
spare parts listed on
page 35. These parts
are expected to wear
through normal use
and should be kept on
hand to minimize
production delays.
Important
Safeguards
Read "Sa ety Labels", pages
3-6 and also operating
"Warnings", page 17
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT.
3
3M-Matic
TM
AccuGlide 3
TM
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2009 44-0009-2078-3 (A082809-NA)
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2009 44-0009-2089-0(A091309-NA)
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Type 40800

Replacement Parts and Service Information
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic/AccuGlide/Scotch brand equipment you
ordered. It has been set up and tested in the factory ith "Scotch" brand
tapes. If technical assistance or replacement parts are needed, call or Fax
the appropriate number listed belo .
Included ith each machine is an Instructions and Parts List manual.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also,
when ordering parts and/or additional manuals, include machine name,
number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts
241 Venture Drive 1-800/344 9883
Amery, WI 4001-132 FAX# [phone]
Technical Assistance:
3M Matic Helpline  1 800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number.
If you have a technical question that does not require an immediate response,
you may Fax it to 715/381 0248.
Minimum billing on parts orders will be $25.00. eplacement part prices available on request.
Note : Out ide the U.S., contact the local 3M ub idiary for part ordering information.
$10.00 restocking charge per invoice on returned parts.
"3M-Matic", "AccuGlide" and Scotch are trademarks
of 3M, St. Paul, Minnesota 551 -1000
Printed in U.S.A.
© 3M 1999 -0009-1851- (E79.0)

Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic/AccuGlide/Scotch brand equipment you
ordered. It has been set up and tested in the factory ith "Scotch" brand
tapes. If any problems occur hen operating this equipment, and you
desire a service call, or phone consultation, call, rite or Fax the
appropriate number listed belo .
Included ith each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type.
1-800/328 1390
"3M-Matic", "AccuGlide" and Scotch are trademarks
of 3M, St. Paul, Minnesota 551 -1000
Printed in U.S.A.
© 3M 1999 -0009-1852-2(D79.0)
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000

i
This instruction manual is divided into two sections as follows:
Section IInclude all information related to in tallation, operation and part for the ca e ealer.
Section II Include pecific information regarding the AccuGlide II STD 3 Inch Taping Head .
Table of Contents Page
Section I  800r3 Random Case Sealer
Intended U e ................................................................................................................................... 1
Equipment Warranty and Limited Remedy ..................................................................................... 2
800r3 Content ............................................................................................................................... 2
Important Safeguard ..................................................................................................................... 3 - 6
Specification .................................................................................................................................. 7 - 9
In tallation and Set-Up.................................................................................................................... 10 - 12
Receiving and Handling ..................................................................................... 10
Machine Set-Up ................................................................................................. 10 - 12
Packaging and Separate Part ................................................................. 10
Outboard Tape Roll Mounting .................................................................. 11
Tape Leg Length ...................................................................................... 11
Box Size Capacity of Ca e Sealer ........................................................... 11
Pneumatic Connection ............................................................................. 12
Electrical Connection and Control .......................................................... 12
Initial Start-Up of Ca e Sealer .................................................................. 12
Operation ........................................................................................................................................ 13 - 18
Control , Valve and Switche .......................................................................... 14 - 16
Tape Loading/Threading .................................................................................... 17
Box Sealing ........................................................................................................ 18
Box Jam ............................................................................................................. 18
Maintenance.................................................................................................................................... 19 - 22
Cleaning ............................................................................................................. 19
Lubrication.......................................................................................................... 19
Drive Belt .......................................................................................................... 20 - 21
Circuit Breaker ................................................................................................... 22
Knife Replacement, Taping Head ...................................................................... 22
Adju tment ................................................................................................................................... 23
Drive Belt Ten ion .............................................................................................. 23
Taping Head Adju tment .................................................................................. 23
(Table o Content continued on next page)
Instruction Manual
800r3 Random Case Sealer, Type 29600
Manual 1
Manual 2
Manual 2
Type 40800
3
Manual 1

ii
Table of Contents (Continued) Page
Special Set-Up Procedure .............................................................................................................. 24 - 25
Changing Tape Leg Length................................................................................ 24
Box Height Range .............................................................................................. 24 - 25
Trouble hooting................................................................................................................................ 27 - 28
Operating Sequence ........................................................................................................................ 29
Electrical Diagram ........................................................................................................................... 30 - 31
Pneumatic Diagram ......................................................................................................................... 32 - 33
Part and Service Information .......................................................................................................... 35
Option /Acce orie ....................................................................................................................... 36
Replacement Part Illu tration and Part Li t .................................................. Yellow Section 37 - 67
Section II  AccuGlide II STD 3-Inch Taping Head
(See Section II for Table of Content )
Manual 1
Manual 2
3

1
The intended use of the 3M-MaticTM 800r3 Random Case Sealer with AccuGlideTM II Taping Heads is to apply a
C clip of ScotchTM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular
slotted containers. The case sealer automatically ad usts to a wide range of box sizes (see "Specifications 
Box Weight and Size Capacities", page 8).
Intended Use
3M-MaticTM 800r3 Random Case Sealer, Type 29 00
Type 40800
3

2
(1) 800r3 Random Case Sealer, Type 29600
(1) Tool and Parts List
(1) Instruction and Parts Manual
ScotchTM, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
800r3 Contents
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WAR-
RANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE
AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF
TRADE:
3M sells its 3M-Matic 800r3 Random Case Sealer, Type 29 00 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety
(90) days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3Ms and sellers
sole obligation shall be, at 3Ms option, to repair or replace the part, provided the defective part is returned
immediately to 3Ms factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later
than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a
reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have
no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,
improper operating environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal
theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
Type 40800
Type 40800

3
Important Safeguards
The "Warning - Hazardous Voltage" label, shown
in Figure 1-2, is attached to the electrical enclosure
on the lower right side of the machine frame. The
label warns service personnel to unplug the power
supply before attempting any service work on the
case sealer.
Important  In the event the following safety
labels are damaged or destroyed, they must be
replaced to ensure operator safety. A label
kit, part number 78-8113-6778-4 is available as
a stock item or individual labels can be ordered.
See Parts Illustration/List, Section I, pages 66
and 67.
Figure 1-3  Hands Warning Label
Figure 1-1  Knife Warning Label
Figure 1-2  Electrical Warning Label
The two "Warning  Keep Away From Moving
Belts" labels, shown in Figure 1-3, are located on
each side of the top surface of the machine bed at
the infeed end. These labels warn operators and
service personnel to keep hands away from this
area when the drive belts are running.
Two "Warning Sharp Knife" labels, shown in
Figure 1-1, are attached to both sides of the upper
assembly at the location of the cut-off knife on the
upper taping head. The labels warn operators and
service personnel of the very sharp knife used to cut
the tape at the end of the tape application.
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.

4
Important Safeguards (Continued)
The "Stop" label, shown in Figure 1-4, is located in
front of the E-Stop switch and reminds operators
and casual personnel of the function of this switch.
In addition, an "On/Off" label is attached next to the
On/Off switch on the left machine guard at the
infeed end.
Figure 1-4  Stop and On/Off Labels
The "Safety Instructions" label, shown in
Figure 1- , is attached to the frame next to the air
valve/regulator and reminds operator of correct air
pressure to use. The "On/Off" label reminds
operators of the location of the pneumatic On/Off
valve.
Figure 1-  Safety Instructions Label
The "Safety Instructions" label, shown in
Figure 1-5, is attached to the front of the upper
assembly. The label provides convenient safeguard
instructions for the operator and service personnel.
Figure 1-5  Safety Instructions Label
Two "Operating Notice" labels, shown in
Figure 1-7, are located on the top, infeed end of
both drive belt assemblies. The labels remind
operators of correct belt ad ustment procedures.
Figure 1-7  Operating Notice Label

5
Important Safeguards (Continued)
The "Raise/Latch" label, shown in Figure 1-8, is
attached to the upper, middle of the left machine
guard. The label provides quick reference
instructions for raising, latching and unlatching the
upper assembly.
Figure 1-8  Raise/Latch Upper Assembly Label
Figure 1-9  Force Adjustment Label
The "Force Adjustment" label, shown in
Figure 1-9, is attached to the left side of the
machine frame at the infeed end, The label
provides force ad ustment information for the upper
taping head assembly and belt centering.
The "Upper Head Pressure Gage" label, shown in
Figure 1-10, is attached to the upper assembly by
the air pressure gage.
Figure 1-10 Air Pressure Gage Label