ABB Terra HP Generation 3 UL User manual

User manual
Terra HP Generation 3 UL
© Copyright ABB. All rights reserved

Copyright
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright ® ABB EV Infrastructure. All rights reserved.
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Contents
1 About this document.......................................................................... 6
1.1 Function of this document...................................................................................................... 6
1.2 Target group...............................................................................................................................6
1.3 Revision history..........................................................................................................................6
1.4 Language.....................................................................................................................................6
1.5 Illustrations.................................................................................................................................6
1.6 Units of measurement..............................................................................................................6
1.7 Typographical conventions......................................................................................................7
1.8 How to use this document.......................................................................................................7
1.9 General symbols and signal words.........................................................................................7
1.10 Special symbols for warnings and dangers......................................................................... 8
1.11 Related documents................................................................................................................... 9
1.12 Manufacturer and contact data..............................................................................................9
1.13 Abbreviations............................................................................................................................. 9
1.14 Terminology..............................................................................................................................10
1.15 Orientation agreements......................................................................................................... 11
2 Safety.................................................................................................. 12
2.1 Liability.......................................................................................................................................12
2.2 General safety instructions....................................................................................................12
2.3 Responsibilities for the owner.............................................................................................. 12
2.4 Personal protective equipment.............................................................................................13
2.5 Safety instructions for use.....................................................................................................13
2.6 Safety instructions during cleaning or maintenance....................................................... 13
2.7 Safety instructions for earthing........................................................................................... 14
2.8 Signs on the EVSE....................................................................................................................14
2.9 Discard the EVSE or parts of the EVSE................................................................................ 15
2.10 Cyber security...........................................................................................................................15
3 Description......................................................................................... 16
3.1 Intended use............................................................................................................................. 16
3.2 Type plate.................................................................................................................................. 16
3.3 Overview.................................................................................................................................... 17
3.3.1 Power cabinet, outside...........................................................................................17
3.3.2 Power cabinet, inside............................................................................................. 18
3.3.3 Charge post CP500 Generation 3, outside.........................................................19
3.3.4 Charge post CP500 Generation 3, inside........................................................... 20
3.4 Authorization to charge......................................................................................................... 20
3.5 Dynamic DC operation modes...............................................................................................21
Contents
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3.6 Description of the touchscreen............................................................................................ 22
3.6.1 General description of the layout........................................................................ 22
3.6.2 General description of the buttons..................................................................... 22
3.7 Options...................................................................................................................................... 23
3.7.1 Payment terminal....................................................................................................23
4 Operation........................................................................................... 24
4.1 Prepare before use..................................................................................................................24
4.2 Charge session.........................................................................................................................24
4.2.1 General procedure.................................................................................................. 24
4.2.2 Start a charge session........................................................................................... 24
4.2.3 Stop a charge session............................................................................................ 25
4.3 Energize the EVSE....................................................................................................................26
4.4 De-energize the EVSE..............................................................................................................27
4.4.1 De-energize the EVSE............................................................................................. 27
4.4.2 Measure the AC voltage.........................................................................................28
4.4.3 Measure the DC voltage (power cabinet, Static DC system)......................... 28
4.4.4 Measure the DC voltage (power cabinet, Dynamic DC system).................... 29
4.4.5 Measure the DC voltage (charge post) ..............................................................29
4.5 Maintenance and cleaning.....................................................................................................30
4.5.1 Maintenance schedule........................................................................................... 30
4.5.2 Clean the cabinet.....................................................................................................31
4.5.3 Do a check on the power cabinet......................................................................... 31
4.5.4 Do a visual check of the EVSE............................................................................... 31
4.5.5 Remove a sticker..................................................................................................... 32
4.5.6 Apply a sticker..........................................................................................................32
5 Troubleshooting................................................................................ 34
5.1 Troubleshooting procedure.................................................................................................. 34
5.2 Troubleshooting table............................................................................................................34
6 Access to parts.................................................................................. 36
6.1 Open the door of the power cabinet................................................................................... 36
6.2 Close the door of the power cabinet...................................................................................36
6.3 Open the door of the charge post........................................................................................37
6.4 Close the door of the charge post....................................................................................... 38
7 Technical data....................................................................................39
7.1 EVSE type.................................................................................................................................. 39
7.2 General specifications............................................................................................................ 39
7.3 Cleaning specifications..........................................................................................................40
7.4 Electrical installation specifications (North America).....................................................40
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7.5 Electrical installation specifications (Canada)..................................................................40
7.6 DC output specifications....................................................................................................... 41
7.7 Expected wye input.................................................................................................................42
7.8 Logic interfaces specifications............................................................................................ 42
7.9 Ambient conditions.................................................................................................................43
7.10 Noise level................................................................................................................................. 43
7.11 Maintenance schedule for the service engineer............................................................... 44
7.12 Dimensions...............................................................................................................................44
7.12.1 Power cabinet..........................................................................................................44
7.12.2 Charge post............................................................................................................. 45
7.12.3 Height of user operable elements.......................................................................46
7.13 Space requirements................................................................................................................ 47
7.13.1 Power cabinet.......................................................................................................... 47
7.13.2 Charge post............................................................................................................. 48
7.13.3 Charge post: exceptions for bollards and other minor fixed obstacles......49
7.13.4 Distance requirements between power cabinet and charge post............... 50
Contents
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1 About this document
1.1 Function of this document
The document is only applicable for this EVSE: Terra HP Generation 3, including the
variants and options listed in section 7.1.
The document gives the information that is necessary to do these tasks:
• Use the EVSE
• Do basic maintenance tasks
1.2 Target group
The document is intended for the owner of the EVSE.
For a description of the responsibilities of the owner, refer to section 2.3.
1.3 Revision history
Version Date Description
001 June 2021 Initial version
002 August 2021 Updates:
• Procedures to energize and de-ener-
gize the EVSE
• Procedures to open and close the
door of the power cabinet and the
charge post
• Space requirements
003 November 2021 Update:
• Heights of user operable elements
1.4 Language
The original instructions of this document are in English (EN-US). All other language
versions are translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your EVSE. The illustrations in
this document show a typical setup. They are for instruction and description only.
1.6 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document
shows other units between parentheses () or in separate columns in tables.
About this document
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1.7 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence
is important.
1.8 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document
is a part of the EVSE.
1.9 General symbols and signal words
Signal word Description Symbol
Danger If you do not obey the instruction, this
can cause injury or death.
Refer to section
1.10.
Warning If you do not obey the instruction, this
can cause injury.
Refer to section
1.10.
Caution If you do not obey the instruction, this
can cause damage to the EVSE or to
property.
Note A note gives more data, to make it easier
to do the steps, for example.
- Information about the condition of the
EVSE before you start the procedure.
- Requirements for personnel for a proce-
dure.
- General safety instructions for a proce-
dure.
- Information about spare parts that are
necessary for a procedure.
- Information about support equipment
that is necessary for a procedure.
- Information about supplies (consuma-
bles) that are necessary for a procedure.
About this document
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Signal word Description Symbol
- Make sure that the power supply to the
EVSE is disconnected.
- Electrotechnical expertise is required,
according to the local rules.
- Alternating current supply
Note: It is possible that not all symbols or signal words are present in
this document.
1.10 Special symbols for warnings and dangers
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts that can cause a risk of entrapment
Hot surface that gives risk of burn injuries
Note: It is possible that not all symbols are present in this document.
About this document
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1.11 Related documents
Document name Target group
Product data sheet All target groups
Installation manual Qualified installation engineer
User manual Owner
Service manual Qualified service engineer
Declaration of conformity (CE) All target groups
1.12 Manufacturer and contact data
ABB EV Infrastructure USA
ABB Inc.
950 E Elliott Rd
Tempe AZ 85284 Suite 100
United States of America
Phone: [phone]
E-mail: [email protected]
ABB EV Infrastructure Canada
ABB Inc.
800 Hymus Boulevard
Saint-Laurent AZ 85284
Qc, H4S 0B5 Canada
Phone: [phone]
E-mail: [email protected]
Contact data
ABB EV Infrastructure in your country can give you support on the EVSE. You can
find the contact data here: https://new.abb.com/ev-charging
1.13 Abbreviations
Abbreviation Definition
AC Alternating current
BESS Battery energy storage system
CAN Controller area network
CPU Central processing unit
DC Direct current
EMC Electromagnetic compatibility
EV Electric vehicle
EVSE Electric vehicle supply equipment
MID Measuring Instruments Directive
NFC Near field communication
NoBo Notified body
About this document
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Abbreviation Definition
OCPP Open charge point protocol
PE Protective earth
PPE Personal protective equipment
RFID Radio-frequency identification
Note: It is possible that not all abbreviations are present in this
document.
1.14 Terminology
Term Definition
Network operating center
of ABB EV Infrastructure
Facility of the manufacturer to do a remote check on
the correct operation of the EVSE
Cabinet Enclosure of the EVSE, including the components on
the inside
Cable slack Extra length of cable from the top of the foundation so
that the cable length is sufficient to connect to the
correct terminal in the cabinet
CCS Combined Charging System, a standard charging
method for electric vehicles
CHAdeMO Abbreviation of CHArge de MOve , a standard charging
method for electric vehicles
Contractor Third party that the owner or site operator hires to do
engineering, civil and electrical installation work
Grid provider Company that is responsible for the transport and dis-
tribution of electricity
Local rules All rules that apply to the EVSE during the entire lifecy-
cle of the EVSE. The local rules also include the national
laws and regulations
Open charge point proto-
col
Open standard for communication with charge sta-
tions
Owner Legal owner of the EVSE
Site operator Entity that is responsible for the day-to-day control of
the EVSE. The site operator does not have to be the
owner
User Owner of an EV, who uses the EVSE to charge the EV
Note: It is possible that not all terms are present in this document.
About this document
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1.15 Orientation agreements
A
B
D
C
A
BD
XY
Z
C
A Front side: face forward to the
EVSE during normal use
B Left side
C Right side
D Rear side
X X-direction (positive is to the right)
Y Y-direction (positive is rearward)
Z Z-direction (positive is upward)
About this document
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2 Safety
2.1 Liability
The manufacturer is not liable to the purchaser of the EVSE or to third parties for
damages, losses, costs or expenses incurred by the purchaser or third parties if any
target group mentioned in the related documents does not obey the rules below:
• Obey the instructions in the related documents. Refer to section 1.11.
• Do not misuse or abuse the EVSE.
• Only make changes to the EVSE, if the manufacturer approves in writing of the
changes.
2.2 General safety instructions
• This document, the related documents and the warnings included do not
replace your responsibility to use your common sense when you do work on the
EVSE.
• Only do the procedures that the related documents show and that you are
qualified for.
• Obey the local rules and the instructions in this manual. If the local rules
contradict the instructions in this manual, the local rules will apply.
If and to the extent permitted by law, in case of inconsistency or contradiction,
between any requirements or procedure contained in this document and any
such local rules, obey the stricter between the requirements and procedures
specified in this document and the local rules.
2.3 Responsibilities for the owner
The owner is the person who runs the EVSE for commercial or business purposes
for itself or leaves it to a third party for use. During operation the owner bears legal
responsibility for the protection of the user, other employees or third parties. The
owner has the responsibilities that follow:
• To know and implement the local rules
• To identify the hazards (in terms of a risk assessment), resulting from the
working conditions on the site
• To operate the EVSE with the protective devices installed
• To make sure that all protective devices are installed after installation or
maintenance work
• To make an emergency plan that instructs people what to do in case of an
emergency
• To make sure that all employees and third parties are qualified according to the
applicable local rules to do the work
• To make sure that there is sufficient space around the EVSE to safely do
maintenance and installation work
• To identify a site operator who is responsible for the safe operation of the EVSE
and for the coordination of all work, if the owner does not do these tasks
Safety
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2.4 Personal protective equipment
Symbol Description
Protective clothing
Safety gloves
Safety shoes
Safety glasses
2.5 Safety instructions for use
• In these situations, do not use the EVSE and immediately contact the
manufacturer:
• An enclosure has damage.
• An EV charge cable or connector has damage.
• Lightning struck the EVSE.
• There was an accident or a fire at or near the EVSE.
• Water has entered the EVSE.
2.6 Safety instructions during cleaning or maintenance
Preliminary requirements
•
• Keep unauthorized personnel at a safe distance during cleaning or maintenance.
• If for cleaning or maintenance it is necessary to remove safety devices,
immediately install the safety devices after the work.
• Put on the correct personal protective equipment. Refer to section 2.4.
Safety
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2.7 Safety instructions for earthing
Preliminary requirements
•
• Make sure that the EVSE is connected to a grounded, metal, permanent wiring
system, or an equipment-grounding conductor must be run with the circuit
conductors and connected to the equipment grounding terminal or lead on the
product.
• Make sure that the connections to the EVSE comply with all applicable local
rules.
2.8 Signs on the EVSE
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts that can cause a risk of entrapment
Hot surface that gives risk of burn injuries
PE
Sign that means that you must read the manual before
you install the EVSE
Waste from electrical and electronic equipment
Safety
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Note: It is possible that not all symbols are present on the EVSE.
2.9 Discard the EVSE or parts of the EVSE
Incorrect waste handling can have a negative effect on the environment and human
health due to potential hazardous substances. With the correct disposal of this
product, you contribute to reuse and recycling of materials and protection of the
environment.
• Obey the local rules to discard parts, packaging material or the EVSE.
• Discard electrical and electronic equipment separately in compliance with the
WEEE - 2012/19/EU Directive on waste of electrical and electronic equipment.
• As the symbol of the crossed out wheeled-bin on your EVSE indicates, do not
mix or dispose the EVSE with your household waste, at the end of use. Instead,
hand the EVSE over to your local community waste collection point for recycling.
• For more information, contact the Government Waste-Disposal department in
your country.
2.10 Cyber security
Note: This topic is valid for a wired Ethernet connection.
This product is designed to be connected to and to communicate information and
data via a network interface. It is the Owner's sole responsibility to provide and
continuously ensure a secure connection between the product and Owner's network
or any other network (as the case may be).
The Owner shall establish and maintain any appropriate measures (such as but not
limited to the installation of firewalls, application of authentication measures,
encryption of data, installation of anti-virus programs, etc) to protect the product,
the network, its system and the interface against any kind of security breaches,
unauthorized access, interference, intrusion, leakage and/or theft of data or
information.
ABB Ltd and its affiliates are not liable for damages and/or losses related to such
security breaches, any unauthorized access, interference, intrusion, leakage and/or
theft of data or information.
Safety
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3 Description
3.1 Intended use
The EVSE is intended for DC high power charging of EVs. The EVSE is intended for
indoor or outdoor use.
• The properties of the electrical grid, the ambient conditions and the EV must
comply with the technical data of the EVSE. Refer to chapter 7.
• Only use the EVSE with accessories that are approved by the manufacturer (ABB
EV Infrastructure) and that obey the local rules.
• Do not use power cabinets from this EVSE with power cabinets from different
EVSEs.
Danger:
General risk
• If you use the EVSE in any other way than described in the related
documents, you can cause death, injury and damage.
• Use the EVSE only as intended.
3.2 Type plate
XX XXXXXX XX
SAP PN XXXXXXXXXXXX
GLOBAL ID XXXXXXXXXX
SN XXXX-XXX-XXXX-XXX
FOR USE WITH ELECTRICAL VEHICLES
XXXX xxx-xxxV MAX XXXA
XXXXX xxx/xxxV XW+PE ~
XXXXX XXXX xxx-xxxV
XXXXX XXXX xxx-xxxV
XXX x.xkW/xxHz
XXXX xxxA
XXXX xxxA
XXXX XX xxV xA
ABB B.V.
George Hintzenweg 81,
3068 AX Rotterdam,
The Nederlands
MADE IN ITALY Contains FCC ID (see note A): XXXXXXXXX; XXXXXXX Prod. date xx xxxx
Weight XXX Kg SN
GLOBAL ID
Refer to manual Rainproof
TUV Rheinland
A
B
C
D
E
G
H
I
F
J
K
L
M
A Manufacturer
B Full EVSE type
C Part number of the EVSE
D Serial number
E Internal product code (for the
manufacturer)
F EVSE mass
G EVSE rating
H Address of the manufacturer
I UL mark
J QR code with the internal product
code (for the manufacturer)
K QR code with the serial number of
the EVSE
L Additional EVSE rating data
M Production date
Description
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Note: The data in the illustration are only examples. Find the type plate
on your EVSE to see the applicable data. Refer to section 3.3.3.
3.3 Overview
3.3.1 Power cabinet, outside
E
F
D
B
A
C
A Plinth cover
B Air outlet
C Type plate
D Door
E Air inlet (4x)
F Enclosure
Description
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3.3.2 Power cabinet, inside
G
F
H
E
D
C
BA
I
A DC output busbars
B Cable inlets
C PE busbar
D AC power connector
E Fuse block
F X-10 terminal block
G X-8 terminal block
H CAN2FIBER device
I Relays
Part Function
DC output busbar To connect the DC output power cables
Cable inlet A plate with openings for cables
PE busbar To connect PE cables
AC power connector To connect to the AC input power cable
Fuse block To protect the machine from overcorrect and pre-
vent a short circuit of downstream components
X-10 terminal block To connect to the AC auxiliary power cable
X-8 terminal block To connect the interlock and DC guard cable
CAN2FIBER device To connect the optical CAN cable
Relays To control the power sharing between two cabi-
nets. The relays are only applicable to a dynamic DC
version.
Description
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3.3.3 Charge post CP500 Generation 3, outside
C
D
E
F
G
B
A
J
M
L
I
J
K
H
N
A EV charge cable
B RFID reader and the payment
terminal (option)
C Connector holder
D Touchscreen
E Door
F Top light
G Side LED strips
H Cable retraction system
I Enclosure
J Air inlet and outlet
K Type plate
L Antenna
M Hoisting points
N Plinth cover
Description
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3.3.4 Charge post CP500 Generation 3, inside
E
F
G
H
D
C
B
A
G
F
A Cooling unit
B DC power busbars
C Cable gland plates
D PE busbar
E Q1 RCD
F X-10 terminal block
G X-20 terminal block
H CAN2FIBER device
Part Function
Cooling unit To decrease the temperature of the charge cables
DC power busbars To connect the DC power cables
Cable gland plates Glands for the cables to the charge post
PE busbar To connect the PE wire
Q1 RCD Residual current circuit breaker to connect or discon-
nect the AC auxiliary power to the charge post
X-10 terminal block To connect the AC auxiliary power cable
X-20 terminal block To connect the interlock and DC guard cable
CAN2FIBER device To connect the optical CAN cable
3.4 Authorization to charge
It is possible to use the EVSE with or without authorization.
An authorization can be based on RFID, a personal identification number, or a
mobile authentication method. Authorization requires a subscription to a back
office. Authorization can be a standard solution from the manufacturer, or from an
external company that offers authorization solutions via OCPP.
Description
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