ABB Terra 54 Series User manual

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USER MANUAL
Terra 54 / 54HV charger
User and Operation Manual
Rev 00 Date. 20/08/2020

Notice
This document contains information about one or more ABB products and may include a
description of or a reference to one or more standards that may be generally relevant to the ABB
products. The presence of any such description of a standard or reference to a standard is not a
representation that all of the ABB products referenced in this document support all of the features
of the described or referenced standard. In order to determine the specific features supported by a
particular ABB product, the reader should consult the product specifications for the particular ABB
product.
ABB may have one or more patents or pending patent applications protecting the intellectual
property in the ABB products described in this document.
The information in this document is subject to change without notice and should not be construed
as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this
document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of
any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or
consequential damages arising from use of any software or hardware described in this document.
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Copyrights
All rights to copyrights, registered trademarks, and trademarks reside with their respective
owners.
Copyright © 2018 ABB.
All rights reserved.

Contents
Glossary...............................................................................................................................................................4
1Introduction ...................................................................................................................................................5
1.1 Preface................................................................................................................................................................ 5
1.2 Intended use of this document..................................................................................................................... 5
1.3 Intended use of the charger .......................................................................................................................... 5
1.4 Owner responsibilities.................................................................................................................................... 5
1.5 Signs ...................................................................................................................................................................6
1.6 Safety regulations............................................................................................................................................ 7
2Description of the product...........................................................................................................................8
2.1 Overview of the system .................................................................................................................................. 8
2.2 Charger configurations ..................................................................................................................................8
2.3 Authorization to charge.................................................................................................................................. 9
2.4 Payment terminal .............................................................................................................................................9
2.5 MID certified Charger identification.......................................................................................................... 10
2.6 Energy Meter Readout .................................................................................................................................. 10
3Quick instruction charging.........................................................................................................................14
3.1 Emergency stop ............................................................................................................................................. 16
4Operator Instructions ................................................................................................................................. 17
4.1 Cleaning of the cabinet .................................................................................................................................17
4.2 Service inspection of the cabinet................................................................................................................17
4.2.1 Emergency stop inspection ....................................................................................................... 18
4.2.2 Special inspections ...................................................................................................................... 18
4.3 Problem resolving .......................................................................................................................................... 18
4.3.1 Overview of the cabinet.............................................................................................................. 18
4.3.2 Cabinet with open doors............................................................................................................ 19
4.3.3 Component view open front door............................................................................................20
4.3.4 Component view right side door, DC side .............................................................................. 21
4.3.5 Component view open left side door, AC side....................................................................... 22
4.4 Technical functioning.................................................................................................................................... 23
4.4.1 Normal operation ......................................................................................................................... 23
4.4.2 Power distribution ....................................................................................................................... 23
4.5 Switch the charger on/off............................................................................................................................24
4.6 Climate control precautions ........................................................................................................................24
4.7 Preventive maintenance ...............................................................................................................................25
5Compliance...................................................................................................................................................25
6Contact information ...................................................................................................................................26

Glossary
AC
Alternating Current.
CCS
Combined Charging System. A universal AC
and DC charging system
CHAdeMO
DC fast charging method for electric vehicles.
DC
Direct Current.
EV
Electric Vehicle.
Owner
The legal owner of the charger.
OCPP
Open Charge Point Protocol. Open standard
for communication with charge stations.
PE
Protective Earth.
RCBO
Residual-current Circuit Breaker with
Overload protection. Breaks the connection if
a residual current or overload is detected.
RCD
Residual Current Device. Breaks the
connection if a residual current is detected.
RFID
Radio-Frequency IDentification. RFID is
acommunication technology by means of
radio waves to transfer data over a very short
distance between a reader and an electronic
tag or card.
Site operator
Person or company that controls the charge
station. The site operator could be the owner,
but not necessarily.
User
The driver of an EV who uses the charge
station.

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1Introduction
1.1 Preface
ABB’s Terra DC charging station of the 4th generation is a multi-standard Electric Vehicle
charging station supporting a variety of charging standards and power ratings.
This manual describes the general usage and daily operation instructions of the entire
product family of ABB’s Terra 54 and 54HP chargers.
1.2 Intended use of this document
This document serves:
•As a reference for site operators who are responsible for the charger’s operation
on site, performing daily inspection and maintenance activities and who are able
to perform simple trouble shooting activities, after instruction of a certified ABB
technician.
•As a reference to the operator’s customers, the EV drivers who will mainly use the
pictograms and texts on the display of the charger. The user interface design
was thoroughly evaluated with user groups to optimize understandability and to
get the best user experience. Besides the screens needed for the charging
process, the interface has help screens available to provide additional
information.
1.3 Intended use of the charger
The Terra charger is a stand-alone DC and AC fast charger for EVs. The outlets of the
charger must solely be used to charge electric vehicles compatible with the supported
charging standards.
1.4 Owner responsibilities
The owner and site operator are required:
•To prepare the site where the charge station will be installed, according to the
requirements described in this guide.
•To make sure that there is enough space around the charger to carry out
maintenance work.
•To make sure all protective devices are correctly installed after carrying out
installation or maintenance.
•To operate the charge station with the protective devices installed.
•To write an emergency plan that instructs people what to do in case of
emergency.
•To appoint a person responsible for the safe operation of the charge station and
for the coordination of all work. This person should be properly instructed by
ABB or an ABB trained service partner.

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The owner is cautioned that changes or modifications not expressly approved by ABB
could void the owner’s authority to operate the equipment or ABB’s warranty.
Neither ABB nor its affiliates shall be liable to the purchaser of this product or third
parties for damages, losses, costs or expenses incurred by purchaser or third parties as
a result of: an accident, misuse or abuse of this product, or unauthorized modifications,
repairs or alterations to this product, or failure to strictly comply ABB operating and
maintenance instructions.
1.5 Signs
The following signs are used on the equipment and in this manual:
DANGER
Hazardous voltage
Identifies a hazard that could result in severe injury or death
through electrocution.
WARNING
Various
Identifies a hazard that could result in severe injury or death.
WARNING
Rotating parts
Identifies a hazard that could result in injury due to the
presence of rotating or moving parts.
WARNING
Pinch Hazard
Identifies a hazard that could result in injuries, in which
some body parts are pinched or crushed.
CAUTION
Various
Identifies a hazard that could result in damage to the
machine, other equipment, and/or environmental pollution
NOTICE
Contains remarks, suggestions or advice.

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1.6 Safety regulations
WARNING
If a charge outlet is damaged, take the following steps:
1. Do not use the damaged charge outlet.
2. Contact the owner / site operator.
WARNING
If there is an emergency
1. Push the emergency stop.
2. Contact the owner / site operator.
3. Act according to the emergency procedure of the
owner / site operator.
WARNING
Operation after damage or accidents
•If there is a fire in or nearby the charger;
•If the charger was immersed in water, or any other
fluid;
•If the charger is damaged in any way.
Do not use the charger. Contact the owner / site operator.
NOTICE
When connecting or disconnecting a connector
1. Handle cables and connectors with care. Do not drop
the cables or connectors. Place them back in their
respective holders.
2. Only insert a connector into a suitable car inlet.
Never use excessive force.
CAUTION
Connector locked
Do not apply a force on the locked cable during the charging
process. This might damage the inlet and locking
mechanism in your car or damage the charger.

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2Description of the product
2.1 Overview of the system
The user operated components are indicated on Error! Reference source not found..
A. Touchscreen display
B. Payment terminal
C. Emergency button
D. RFID reader
E. AC charging connector and connector holder
F. CHAdeMO charging connector and connector holder
G. CCS charging connector and connector holder
2.2 Charger configurations
The charger is built up with a modular architecture.
Supported charging standards in a charger configuration are described by a letter:
Indicator
Description
C
CCS up to 50 kW DC output
J
CHAdeMO version 1.0 up to 50 kW DC output
G
Type 2 AC power over a connected cable up to 41.4 kW and 3
phases
T
Type 2 AC power over a socket up to 22 kW and 3 phases
The charger is equipped with at least one DC
charging cable with CCS connector. Your
charger can be equipped with multiple charging
standard outlets (example below).
Figure 1 Charger view
C
E
A
G
B
G
D
F

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The maximum power each outlet can deliver depends on the charger type. This is
indicated on the product label with the indication T24 respectively T54.
Charger Type
CCS/CHAdeMO
AC cable (G)
AC socket (T)
T24
20 kW
22 kW
22 kW
T54
50 kW
41.4 kW
22 kW
Power ratings are configurable and are restricted by the available grid fuse. Depending
on the fuse and the type of charger, the DC outlet (CCS/CHAdeMO) and AC outlet can or
cannot be used at the same time. Simultaneous DC charging is never possible.
Example: T53 CJG is a Terra charge station with 3 outlets (CCS, CHAdeMO and AC 43 kW
cable), which – if connected on a 160 A external fuse – can charge 50 kW DC and 43 kW AC
simultaneously.
2.3 Authorization to charge
Operation of the charger is possible with or without authorization. The authorization to
charge can be based on RFID, PIN or mobile authentication methods. Operating a
charger with authorization requires a subscription to a back office. Authorization can
either be an ABB supplied standard solution, or from an external company offering
authorization solutions via OCPP.
2.4 Payment terminal
The integrated payment terminal (as an option) enables an EV drive to authorize to
charge using a credit card, or NFC device (e.g. smartphone). The EV driver will be guided
in the use of a payment terminal on the touch display and payment terminal display. In
order to use the payment terminal and set some parameters including the pricing, the
ABB Payment Web tool is required.

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2.5 MID certified Charger identification
The nameplate contains all information relating to the Deutsche Messe EV regulation for
the measuring device calibration law. This is a field-installable upgrade.
To recognize if a charger is compliance to MID Directive, Check the charger label. The
product compliance is indicated by the info showed in the Highlighted box
The Label reports all the necessary info to be compliance to 2014/32/EU MID directive.
2.6 Energy Meter Readout
A. Hour [hh:mm:ss]
B. Data [YY-MM-DD]
C. DC Energy delivered [kWh]
D. AC Energy delivered [KWh] (where available)
B
A
C
D