ABB OPT-MF-005 User manual

MN1950 Digital I/O Option
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MN1950WEN Contents i
Contents
1 General Information
2 Introduction
2.1 Digital I/O option features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3 Input / Output
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 Slot selection and input / output numbering . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.3 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
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ii Contents MN1950WEN
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MN1950WEN General Information 1-1
General Information
1 General Information
LT0246A02EN Copyright ABB (c) 2012. All rights reserved.
This manual is copyrighted and all rights are reserved. This document or attached software may not,
in whole or in part, be copied or reproduced in any form without the prior written consent of ABB.
ABB makes no representations or warranties with respect to the contents hereof and specifically
disclaims any implied warranties of fitness for any particular purpose. The information in this
document is subject to change without notice. ABB assumes no responsibility for any errors that may
appear in this document.
Mint™ is a registered trademark of Baldor, a member of the ABB group.
Windows XP, Windows Vista and Windows 7 are registered trademarks of the Microsoft Corporation.
UL and cUL are registered trademarks of Underwriters Laboratories.
ABB Ltd
Motion Control
6 Bristol Distribution Park
Hawkley Drive
Bristol, BS32 0BF
United Kingdom
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Web site: www.abbmotion.com
See rear cover for other international offices.
1
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1-2 General Information MN1950WEN
Product Notice
Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts that are
controlled by this equipment. Improper use can cause serious or fatal injury.
Safety Notice
Intended use: Drives incorporating this product are intended for use in stationary ground based
applications in industrial power installations according to the standards EN60204 and VDE0160.
They are designed for machine applications that require variable speed controlled three-phase
brushless AC motors. These drives are not intended for use in applications such as:
Home appliances
Medical instrumentation
Mobile vehicles
Ships
Airplanes.
Unless otherwise specified, the drive is intended for installation in a suitable enclosure. The
enclosure must protect the drive from exposure to excessive or corrosive moisture, dust and dirt or
abnormal ambient temperatures. The installation, connection and control of drives is a skilled
operation, disassembly or repair must not be attempted. In the event that a drive fails to operate
correctly, contact the place of purchase for return instructions.
Precautions
Do not touch any circuit board, power device or electrical connection before you first
ensure that no high voltage is present at this equipment or other equipment to which it is
connected. Electrical shock can cause serious or fatal injury. Only qualified personnel
should attempt to start-up, program or troubleshoot this equipment.
MEDICAL DEVICE / PACEMAKER DANGER: Magnetic and electromagnetic fields in the
vicinity of current carrying conductors and industrial motors can result in a serious health
hazard to persons with cardiac pacemakers, internal cardiac defibrillators,
neurostimulators, metal implants, cochlear implants, hearing aids, and other medical
devices. To avoid risk, stay away from the area surrounding a motor and its current
carrying conductors.
Electrical components can be damaged by static electricity. Use ESD (electrostatic
discharge) procedures when handling this device.
To prevent equipment damage, be certain that input and output signals are powered and
referenced correctly.
To ensure reliable performance of this equipment, be certain that all signals are shielded
correctly.
WARNING
!
WARNING
!
CAUTION
!
CAUTION
!
CAUTION
!
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MN1950WEN Introduction 2-1
Introduction
2 Introduction
2.1 Digital I/O option features
The Digital I/O option is available as a customer-fitted option for the MotiFlex e100 range of
drives. The option adds a number of features to the drive:
Six opto-isolated digital inputs.
Four opto-isolated digital outputs.
The option card may be inserted in either of the expansion slots, located on the top and
bottom panel of the drive.
2.1.1 Installation
Before touching the option card, be sure to discharge static electricity from your
body and clothing by touching a grounded metal surface. Alternatively, wear an
earth strap while handling the card.
1. Choose carefully which of the option
slots (top or bottom) to use. The choice
will often depend on the best route for
the wiring that will lead to the option
card.
2. Pull off the drive’s top or bottom front
panel cover (as appropriate). Remove
the option slot cover’s retaining screw.
3. Insert a screwdriver under the edge of
the option slot cover and gently lever
out the cover.
NOTICE
2
Figure 2-1: Loosen retaining screw
Figure 2-2: Lift out cover
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2-2 Introduction MN1950WEN
4. Confirm that the correct option card is
being installed. The description is
printed on the leading edge of the card,
furthest from the mounting bracket.
Insert the option card with the main
component side facing towards the
center of the drive. The edges of the
option card should locate behind
retaining brackets inside the drive.
5. Push down the option card until it clicks
into place. The option card’s external
connector plate should finish
approximately level with the 8 posts
along the edge of the option slot.
6. Insert the retaining screw and tighten. If
the screw will not locate in the threaded
socket on the option card, then check
the position of the option card.
The screw must be fitted since it
provides mechanical support and an
electrical chassis connection for the
option card.
7. Push on the drive’s top or bottom front
panel cover until it clicks into place.
Figure 2-1: Insert the option card
Figure 2-2: Click into place
Figure 2-3: Tighten retaining screws
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MN1950WEN Input / Output 3-1
Input / Output
3 Input / Output
3.1 Introduction
All external connections to the Digital I/O option card are made using the 24-pin connector.
The required Weidmüller Minimate B2L 3.5/24 mating connector is supplied.
The digital inputs and outputs are described in the following sections.
3.1.1 Slot selection and input / output numbering
The MotiFlex e100 implements a system of I/O ‘banks’, with each bank allowing up to 32
inputs and outputs. The I/O available as standard on the MotiFlex e100 always resides in
bank 0. The I/O available on option cards resides in bank 1 if the card is inserted in slot 1, or
bank 2 if the card is inserted in slot 2.
The numbering of bank 1 (slot 1) inputs and outputs always starts at 32, since 0-31 are
reserved by bank 0 (even though only DIN0-DIN2 and DOUT0-DOUT1 are used by a
standard MotiFlex e100).
The numbering of bank 2 (slot 2) inputs and outputs always starts at 64, since 0-31 are taken
by bank 0, and 32-63 are taken by bank 1.
This numbering system is summarized in the following table, and in Figures 3-1 and 3-2.
The same numbering system is used when referring to the I/O using the Mint INX and OUTX
keywords; for example DOUT32 is referred to as OUTX(32). See the Mint help file for
details.
Bank/Slot Digital inputs Digital outputs
0 Standard drive,
connector X3 DIN0 DIN1
DIN2
DOUT0
DOUT1
1 Option card, top slot DIN32
DIN33
DIN34
DIN35
DIN36
DIN37
DOUT32
DOUT33
DOUT34
DOUT35
2Option card, bottom slot DIN64
DIN65
DIN66
DIN67
DIN68
DIN69
DOUT64
DOUT65
DOUT66
DOUT67
3
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3-2 Input / Output MN1950WEN
Figure 3-1: 24-pin connector assignment - slot 1 (top) numbering
Figure 3-2: 24-pin connector assignment - slot 2 (bottom) numbering
DOUT32- 1
DOUT33- 2
DOUT34- 3
DOUT35- 4
Shield 5
Shield 6
DIN32- 7
DIN33- 8
DIN34- 9
DIN35- 10
DIN36- 11
DIN37- 12
13 DOUT32+
14 DOUT33+
15 DOUT34+
16 DOUT35+
17 Shield
18 Shield
19 DIN32+
20 DIN33+
21 DIN34+
22 DIN35+
23 DIN36+
24 DIN37+
- - - - - - - - - - - - - - - - PCB this side - - - - - - - - - - - - - - - - -
DOUT64- 1
DOUT65- 2
DOUT66- 3
DOUT67- 4
Shield 5
Shield 6
DIN64- 7
DIN65- 8
DIN66- 9
DIN67- 10
DIN68- 11
DIN69- 12
13 DOUT64+
14 DOUT65+
15 DOUT66+
16 DOUT67+
17 Shield
18 Shield
19 DIN64+
20 DIN65+
21 DIN66+
22 DIN67+
23 DIN68+
24 DIN69+
- - - - - - - - - - - - - - - - PCB this side - - - - - - - - - - - - - - - - -
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MN1950WEN Input / Output 3-3
3.1.2 Digital inputs
Six independent digital inputs.
Input voltage range: 12-30 V DC (input current not to exceed 50 mA).
Sampling frequency: 8 kHz.
Each digital input is buffered by a TLP280 opto-isolator, allowing the input signal to be
connected with either polarity.
Figure 3-3: DIN32/64 digital input circuit
When the MotiFlex e100 is connected to Mint WorkBench, the digital inputs can be
configured using the Digital I/O tool. Alternatively, Mint keywords including RESETINPUT,
ERRORINPUT and STOPINPUT can be used in the command window. The state of these
specially configured digital inputs can then be viewed using the Mint WorkBench Spy
window’s Axis tab. The state of all digital inputs can also be viewed using the Spy window’s
I/O tab. See the Mint help file for details.
Figure 3-4: Digital input - typical connection from an ABB NextMove e100
DIN32/64+
100R
3k3
Mint
/INX(32) INX(64)
TLP280
DGND
Vcc
74LVC14
7
19
DIN32/64-
OPT-MF-005 Digital I/O
100R
3k3
9
119
10
7
DIN32/64+DOUT0
USR GND
USR V+
DIN32/64-
UDN2982
Mint
OUTX(0)
TLP280
OPT-MF-005 Digital I/O
User
supply
24 V
User
supply
GND
NextMove e100 / controller
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3-4 Input / Output MN1950WEN
3.1.3 Digital outputs
Four independent digital outputs.
User supply: 28 V DC maximum.
Output current: 150 mA maximum.
Update frequency: 8 kHz.
The optically isolated outputs are designed to source current from the user supply as shown
in Figure 3-5. The TLP127 has a maximum power dissipation of 150 mW at 25°C. The
maximum saturated voltage across the outputs when active is 1.0 V DC, so it can be used as
a TTL compatible output. The output includes a self-resetting fuse that operates at
approximately 200 mA. The fuse may take up to 20 seconds to reset after the load has been
removed. If the output is used to directly drive a relay, a suitably rated diode must be fitted
across the relay coil, observing the correct polarity. This is to protect the output from the
back-EMF generated by the relay coil when it is de-energized. The sense of the output can
be configured in Mint WorkBench, and its state is displayed in the Spy window.
Figure 3-5: DOUT32/64 digital output circuit
When the MotiFlex e100 is connected to Mint WorkBench, the active level of an output can
be configured using the Digital I/O tool. Alternatively, the Mint keyword
OUTPUTACTIVELEVEL can be used in the command window. An output may also be
configured for special purpose functions such as a motor brake output or global error output.
The state of these specially configured digital outputs can then be viewed using the Mint
WorkBench Spy window’s Axis tab. The state of all digital outputs can also be viewed using
the Spy window’s I/O tab. See the Mint help file for details.
13
1
+3.3V
OPT-MF-005 Digital I/O
TLP127
200mA
DOUT32/64+
DOUT32/64-
User supply
24 V
User supply
GND
Load
(Relay with
diode shown)
[Error]
Fuse
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MN1950WEN Input / Output 3-5
Figure 3-6: Digital output - typical connections to an ABB NextMove e100
3.1.4 Power consumption
The maximum overall power consumption of the Digital I/O option card is 0.5 W. See the
main MotiFlex e100 installation manual (MN1943WEN) for further details about the option
slots’ power supply and derating information.
13
18
9
TLP127
TLP280
DOUT32/64+
DOUT32/64- DIN4
CREF1
100R 6k2
OPT-MF-005 Digital I/O
User
supply
24 V
User
supply
GND
NextMove e100 / controller
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3-6 Input / Output MN1950WEN
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MN1950WEN Input / Output 3-7
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3-8 Input / Output MN1950WEN
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MN1950WEN Comments

Comments
If you have any suggestions for improvements to this manual, please let us know. Write your
comments in the space provided below, remove this page from the manual and mail it to:
Manuals
ABB Ltd
Motion Control
6 Bristol Distribution Park
Hawkley Drive
Bristol
BS32 0BF
United Kingdom.
Alternatively, you can e-mail your comments to:
[e-mail]
Comment:
continued...
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Comments MN1950WEN
Thank you for taking the time to help us.
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Contact us
ABB Oy
Drives
P.O. Box 184
FI-00381 HELSINKI
FINLAND
Telephone [phone]
Fax [phone]
www.abb.com/drives
ABB Inc.
Automation Technologies
Drives & Motors
16250 West Glendale Drive
New Berlin, WI 53151
USA
Telephone [phone]
1-800-HELP-365
Fax [phone]
www.abb.com/drives
ABB Beijing Drive Systems Co. Ltd.
No. 1, Block D, A-10 Jiuxianqiao Beilu
Chaoyang District
Beijing, P.R. China, 100015
Telephone [phone]
Fax [phone]
www.abb.com/drives
ABB Ltd
Motion Control
6 Bristol Distribution Park
Hawkley Drive
Bristol, BS32 0BF
United Kingdom
Telephone [phone]
Fax [phone]
www.abb.com/drives
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