ABB ACH580-34 Installation manual

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ABB DRIVES FOR HVAC
ACH580-34 drive modules
Quick installation and start-up guide
ENEnglish . . . . . . . 3
DADansk . . . . . . . 23
DEDeutsch . . . . . 45
ESEspañol . . . . . . 67
FISuomi . . . . . . . 89
FRFrançais . . . . . 111
ITItaliano . . . . . 133
NLNederlands . . 155
PLPolski . . . . . . . 177
PTPortuguês . . . 199
SVSvenska . . . . . 221
TRTürkçe . . . . . . 243
ZH
中文 ....... 265
3AXD50000424627 Rev E MUL
EFFECTIVE: 2022-09-21

EN – Quick installation and start-up
guide
This guide tells you briefly how to install the drive module into a 800 mm wide Rittal
VX25 enclosure and start-up the drive.
Obey the safety instructions
￭General safety
These instructions are for all personnel who do work on the drive.
Obey the safety instructions of the drive. If you ignore them, injury or
death, or damage to the equipment can occur.
• Keep the drive in its package until you install it. After unpacking, protect the drive
from dust, debris and moisture.
• Use the required personal protective equipment: safety shoes with metal toe cap,
safety glasses, protective gloves and long sleeves, etc. Some parts have sharp
edges.
• When the drive or connected equipment is energized, do not do work on the drive,
motor cable, motor, control cables or control circuits.
• Do not do work on the drive when a rotating permanent magnet motor is
connected to it. A rotating permanent magnet motor energizes the drive, including
its input and output power terminals.
•Do not use the module extraction/installation ramp with plinth heights that exceed
the maximum allowed height.
• Attach the module extraction/installation ramp carefully.
• Make sure that the module does not fall over when you move it on the floor: To
open the support legs, press each leg a little down and turn it aside (1, 2). Whenever
possible attach the module also with chains. Do not tilt the drive module. It is
heavy and its center of gravity is high. The module overturns when tilted more
than 5 degrees. Do not leave the module unattended on a sloping floor.
Do not roll the module on its wheels for a longer distance than what is required
for inserting or extracting the module. To move the module to or from the vicinity
of the cabinet, lay the module on its side on a pallet or equivalent, and use a forklift
or pallet truck.
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3AUA0000086323
• To prevent the drive module from falling, attach its top lifting lugs with chains to
the cabinet (1) before you push the module into the cabinet and pull it from the
cabinet. Push the module into the cabinet and pull it from the cabinet carefully
preferably with help from another person. Keep a constant pressure with one foot
on the base of the module (2) to prevent the module from falling on its back.
1
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￭Electrical safety precautions
These electrical safety precautions are for all personnel who do work on the drive,
motor cable or motor.
Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur.
If you are not a qualified electrical professional, do not do installation or
maintenance work.
Do these steps before you begin any installation or maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources. Make sure that re-connection is not
possible. Lock out and tag out.
• Open the main disconnecting device of the drive.
• Open the charging switch if present.
• Open the disconnector of the supply transformer. (The main disconnecting
device in the drive cabinet does not disconnect the voltage from the AC input
power busbars of the drive cabinet.)
• Open the auxiliary voltage switch-disconnector (if present), and all other
possible disconnecting devices that isolate the drive from dangerous voltage
sources.
• If you have a permanent magnet motor connected to the drive, disconnect
the motor from the drive with a safety switch or by other means.
• Disconnect all dangerous external voltages from the control circuits.
• After you disconnect power from the drive, always wait 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
5. Measure that the installation is de-energized. Use a quality voltage tester. If the
measurement requires removal or disassembly of shrouding or other cabinet
structures, obey the local laws and regulations applicable to live working (including
– but not limited to – electric shock and arc protection).
• Before and after you measure the installation, verify the operation of the
voltage tester on a known voltage source.
• Make sure that the voltage between the drive input power terminals (L1, L2,
L3) and the grounding (PE) busbar is zero.
• Make sure that the voltage between the drive output terminals (T1/U, T2/V,
T3/W) and the grounding (PE) busbar is zero.
Important! Repeat the measurement also with the DC voltage setting of the
tester. Measure between each phase and ground. There is a risk of dangerous
DC voltage charging due to leakage capacitances of the motor circuit. This
voltage can remain charged for a long time after the drive power-off. The
measurement discharges the voltage.
• Make sure that the voltage between the drive DC terminals (UDC+ and UDC-)
and the grounding (PE) terminal is zero.
6. Install temporary grounding as required by the local regulations.
7. Ask for a permit to work from the person in control of the electrical installation
work.
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Select the power cables
Select the power cables. Obey local regulations.
•Input power cable: Use symmetrical shielded cable (VFD cable) for the best EMC
performance. NEC installations: Conduit with continuous conductivity is also
allowed and must be grounded on both ends.
•Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce
bearing current and wear and stress on motor insulation and to provide the best
EMC performance. Although not recommended, conductors inside continuously
conductive conduit is allowed in NEC installations. Ground conduit on both ends.
Use separate insulated ground from motor to drive inside the conduit.
•Current rating: Max. load current.
•Voltage rating (minimum): IEC installations: 600 V AC cable is accepted for up to
500 V AC, 750 VAC cable is accepted for up to 600 V AC, 1000 V AC cable is accepted
for up to 690 V AC. NEC installations: 600 V AC cable for 230 V AC motors and
1000 V AC cable for 480 V AC and 600 V AC motors. 600 V AC cable for 230 V AC
and 480 V AC power lines; 1000 V AC cable for 600 V AC power line.
•Temperature rating: IEC installations: Select a cable rated for at least 70 °C
maximum permissible temperature of conductor in continuous use. NEC
installations: Use 75 °C conductors minimum. Insulation temperature can be higher
as long as the ampacity is based on 75 °C conductors.
Select the control cables.
• Use double-shielded twisted-pair cable for analog signals. Use double-shielded
or single-shielded cable for the digital, relay and I/O signals. Do not run 24 V and
115/230 V signals in the same cable.
Protect the drive and input power cable with the correct fuses.
Examine the installation site
Examine the installation site. Make sure that:
• The installation site is sufficiently ventilated or cooled to remove heat from the
drive. See the technical data.
• The ambient conditions of the drive meet the specifications. See the technical
data.
• The material behind, above and below the drive is non-flammable.
• There is sufficient free space around the drive for cooling, maintenance, and
operation. See the free space specifications for the drive.
•Make sure that there are no sources of strong magnetic fields such as high-current
single-core conductors or contactor coils near the drive. A strong magnetic field
can cause interference or inaccuracy in the operation of the drive.
Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC link
capacitors. Refer to Related documents (page 291) or contact ABB technical support.
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Make sure that the drive is compatible with the grounding
system
The standard drive with internal EMC filter +E210 and the ground-to-phase varistor
connected can be installed to a symmetrically grounded TN-S system. If you install
the drive to another system, you may need to disconnect the EMC filter and
ground-to-phase varistor.
Do not install the drive with the EMC filter and the ground-to-phase varistor
connected to a system that they are not suitable for. If you do, it can cause
danger or damage the drive.
Do not install the drive on a corner-grounded or midpoint-grounded delta
system. Disconnecting the EMC filter and ground-to-phase varistor does not
prevent damage to the drive.
TT systems1) 2)
IT systems (ungrounded or high-
resistance grounded)
Symmetrically grounded TN-S
systems (centergrounded wye)
Disconnect VAR wire.Disconnect EMC AC and VAR
wires.
Do not disconnect EMC AC and
VAR wires.
1) A residual current device must be installed in the supply system. In NEC installations the residual current device is
only required at or above 1000 amps.
2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive.
￭Disconnecting instructions
EMC AC and varistor (VAR) grounding wires are located at the top of the circuit board
compartment. Disconnect them (1) and attach them with the nearby plastic clamp (2).
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Move the drive to the installation site and unpack it
Move the transport package by pallet truck to the installation site.
To unpack the package:
• Cut the straps.
• Lift the lid.
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• Lift the sleeve.
• Unpack the top boxes.
• Insert lifting hooks to the drive and LCL filter module lifting lugs (see section
Step-by-step drawings for an installation example in Rittal VX25 800 mm wide
enclosure (page 293)) and lift the modules to the installation place.
￭Drive module package
3AXD50000174287_20210204
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Transport package contents
Finger guard1
Pedestal guide plate for the LCL filter module2
Pedestal guide plate for the drive module3
Accessories box4
See the box contents on the following pages.
Center of gravity symbol5
Package for LCL filter fan6
Package for LCL filter pedestal7
Telescopic extraction/installation ramp8
Package for option +H370: Full-size input power cable connection terminals and PE busbar.9
Plywood support10
With option +B051: Clear plastic shrouds box and output cable connection terminals box.11
With option +H370: Also input cable connection terminals box.
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Lid for sleeve12
Cardboard sleeve13
Cardboard support14–16
Pallet17
Strap18
VCI film or bag19
Drive module with factory installed options and multilingual residual voltage warning sticker,
fastening screws in a plastic bag, integrated control unit, control panel and cable or control
panel with door mounting kit (option +J410), delivery documents, printed multilingual quick
installation and start-up guide.
20
External control unit(option +P906)21
Edgeboard supports22
Output connection terminals box with
standard drive module configuration
3AXD5000009515
2
6
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Paper fill1
Output cable connection terminal
T3/W2
2
Output cable connection terminal
T2/V2
3
Output cable connection terminal
T1/U2
4
Grounding terminal5
Cardboard box6
Screws and insulators in a plastic
bag
7
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Shroud box (option +B051)
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3AXD50000009484
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Paper fill1
Clear plastic shroud for output
cabling
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Cardboard box cover3
Cardboard box bottom4
Support5
Bands6
Back clear plastic shroud (lower)7
Back clear plastic shroud (upper)8
Front clear plastic shroud9
Clear plastic shroud for input
cabling
10
Top clear plastic shroud11
Clear plastic shroud for input cable
entry from side
12
Screws in a plastic bag13
Metallic shroud without ground bar14
Ramp box
3AXD50000476145
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3
4
Cardboard box1
Combi screws (4 pcs)2
Ramp extension (50 to 150 mm)3
Ramp up to 50 mm4
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