ABB TCC300 User manual

Digital Tapchanger Control
TCC300
User Manual

Document ID: 1VAC388793-MB
Issued: 2016-08-10
Revision: A
© Copyright 2016 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party, nor
used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may
be used, copied, or disclosed only in accordance with the terms of such license.
Trademarks
ABB is a registered trademark of the ABB Group. All other brand or product names
mentioned in this document may be trademarks or registered trademarks of their
respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
www.abb.com/mediumvoltage
www.abb.com/substationautomation

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties. All
persons responsible for applying the equipment addressed in this manual must satisfy
themselves that each intended application is suitable and acceptable, including that any
applicable safety or other operational requirements are complied with. In particular, any
risks in applications where a system failure and/or product failure would create a risk for
harm to property or persons (including but not limited to personal injuries or death) shall
be the sole responsibility of the person or entity applying the equipment, and those so
responsible are hereby requested to ensure that all measures are taken to exclude or
mitigate such risks.
This product has been designed to be connected and communicate data and information
via a network interface which should be connected to a secure network. It is the sole
responsibility of the person or entity responsible for network administration to ensure a
secure connection to the network and to take the necessary measures (such as, but not
limited to, installation of firewalls, application of authentication measures, encryption of
data, installation of anti virus programs, etc.) to protect the product and the network, its
system and interface included, against any kind of security breaches, unauthorized access,
interference, intrusion, leakage and/or theft of data or information. ABB is not liable for
any such damages and/or losses.
This document has been carefully checked by ABB but deviations cannot be completely
ruled out. In case any errors are detected, the reader is kindly requested to notify the
manufacturer. Other than under explicit contractual commitments, in no event shall ABB
be responsible or liable for any loss or damage resulting from the use of this manual or the
application of the equipment.

Conformity
This product complies with the directive of the Council of the European Communities on
the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use
within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is
the result of tests conducted by ABB in accordance with the product standards EN 50263
and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and
EN 60255-27 for the low voltage directive. The product is designed in accordance with the
international standards of the IEC 60255 series and ANSI C37.90.

Table of contents
Section 1 Introduction..........................................................................17
This manual............................................................................................ 17
Intended audience.................................................................................. 17
Product documentation...........................................................................17
Document revision history................................................................. 17
Symbols and conventions.......................................................................18
Symbols.............................................................................................18
Document conventions...................................................................... 18
Section 2 TCC300 overview................................................................21
Overview.................................................................................................21
Adapter panel or surface mounting kit.................................................... 23
Accessories............................................................................................ 25
TCC600 Communications Software.................................................. 25
Optional communication ports........................................................... 25
M‑2025B(D) Current Loop Interface Modules................................... 25
Backup relay......................................................................................26
M‑2026 AC-DC control power backup supply................................... 26
M‑2027 control power backup supply for AC only............................. 26
B-0920 control power backup harness.............................................. 26
M-2948 tap position sensor............................................................... 27
Section 3 Operation.............................................................................29
Front panel controls and indicators.........................................................29
Display and push buttons.................................................................. 29
Status indicators................................................................................ 34
Operation (HMI/TCC600)........................................................................35
Message screens.............................................................................. 35
Access codes.....................................................................................38
Access levels.....................................................................................38
Smart flash SD card user access key code..................................39
HMI Level Access prompt.............................................................39
Oscillograph recorder........................................................................ 39
Triggering oscillograph recorder from TCC600............................ 39
Retrieving oscillograph record from TCC600............................... 40
Clearing oscillograph records from TCC600................................ 43
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TCC300 1
User Manual

Clearing oscillograph records from the HMI................................. 44
Sequence of events recorder..................................................................45
Triggering sequence of events recorder from TCC600..................... 45
Retrieving sequence of events record from TCC600........................ 46
Viewing sequence of events from TCC600....................................... 47
Clearing sequence of events records from TCC600......................... 48
Data logging............................................................................................49
Retrieving data logging data..............................................................49
Clearing data log records from TCC600............................................52
Converting datalog files to CSV format............................................. 53
Clearing data log records from the HMI.............................................54
Active setpoint profile..............................................................................54
Setting active setpoint profile from TCC600...................................... 54
Metering and status................................................................................ 56
Accessing of monitoring screens from the HMI................................. 59
Accessing the metering screens from the HMI.............................61
Accessing the status screens from the HMI................................. 62
Accessing the tapchanger status screens from the HMI.............. 62
Accessing the alarm status screens from the HMI....................... 63
Accessing the input status screens from the HMI........................ 64
Accessing the output status screens from the HMI...................... 65
Accessing the metering and status screen from TCC600............ 66
Primary metering (single or three phase).......................................... 67
Remote voltage bias..........................................................................68
Secondary metering status................................................................68
Tap information..................................................................................69
Tapchanger status.............................................................................70
Aux input status................................................................................. 71
Input status........................................................................................ 72
Output status..................................................................................... 72
Alarm status.......................................................................................73
CBEMA events and counter status.........................................................76
Demand and energy metering................................................................ 76
Accessing the present demand screens from the HMI......................76
Setting the demand interval from the HMI......................................... 77
Accessing the demand history screens from the HMI....................... 77
Accessing the demand and energy metering from TCC600..............78
Demand history/energy metering...................................................... 80
Accessing the energy metering screens from the HMI......................81
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User Manual

Resetting individual demand history or energy metering values
from the HMI......................................................................................82
Resetting all demand history or energy metering parameter
values from the HMI...........................................................................82
MASTER RESET of all demand history and energy metering
parameter values from the HMI......................................................... 82
Real Time Voltage Plot........................................................................... 83
Accessing Real Time Voltage Plot from TCC600..............................83
Display all metering................................................................................ 84
Motor current profile................................................................................87
Accessing the motor current screensfrom the HMI........................... 87
Initializing motor current values from the HMI................................... 87
Accessing motor current profile screen, resetting training mode
and peak motor current from TCC600...............................................88
Harmonic analysis.................................................................................. 89
Accessing the harmonics screens from the HMI............................... 89
Viewing individual voltage/current harmonics screens from the HMI 90
Accessing harmonic analysis screen from TCC600.......................... 90
Tap information.......................................................................................91
Accessing the tap information screens from the HMI........................ 91
Calibrating tap position from the HMI................................................ 92
Drag hands............................................................................................. 92
Resetting drag hands values from the HMI....................................... 92
Resetting drag hands values from TCC600...................................... 92
Resettable operation counter..................................................................93
Resetting operation counter from the HMI.........................................93
Resetting operation counter from TCC600........................................93
Tap statistics...........................................................................................93
Viewing specific tap statistics from the HMI...................................... 93
Clearing tap statistics from the HMI...................................................94
Viewing tap statistics from TCC600...................................................94
Smart flash SD card................................................................................95
Accessing the smart flash SD card screens from the HMI................ 95
SD card quick capture....................................................................... 95
Quick capture file naming convention...........................................96
Initiating a smart flash SD card quick capture................................... 96
Loading setpoints from a smart flash SD card...................................97
Saving setpoints to a smart flash SD card.........................................98
Saving control data record files to a smart flash SD card..................98
Clone save and load..........................................................................99
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Saving clone to a smart flash SD card....................................... 100
Loading clone from a smart flash SD card................................. 101
Loading configuration files from a smart flash SD card................... 101
Saving configuration files to a smart flash SD card......................... 102
Updating firmware from smart flash SD card...................................103
Entering the smart flash SD card user access code........................103
Utility/Calibration...................................................................................105
Accessing utility/calibration screens from the HMI.......................... 105
Source voltage......................................................................................107
Changing source voltage input........................................................ 107
Watchdog and power resets................................................................. 107
Resetting watchdog and power counters........................................ 107
Reinitializing control setpoints due to checksum error.................... 108
About screens.......................................................................................108
Accessing the about screens from the HMI.....................................108
Remote control..................................................................................... 109
Low current alarm/block........................................................................112
Clearing low current alarm/block from the HMI............................... 112
Clearing low current alarm/block from TCC600...............................112
Motor seal-in failure alarm/block...........................................................113
Resetting motor seal-in failure alarm block from the HMI................114
Resetting motor seal-in failure alarm/block from TCC600...............115
Lockout alarms..................................................................................... 115
Clearing master/follower or delta VAr peer to peer lockout alarm
from the HMI....................................................................................115
Clearing master/follower lockout alarm from TCC600.....................115
Clearing delta VAr peer to peer paralleling lockout/alarms from
TCC600........................................................................................... 117
Section 4 TCC600............................................................................. 121
Hardware requirements........................................................................ 121
Installing TCC600................................................................................. 121
Initial local communications using direct USB connection....................122
Using RS-485 communications............................................................ 126
Using fiber-optic communications.........................................................128
Using Ethernet communications........................................................... 130
Using bluetooth communications..........................................................132
Communications with multiple controls.................................................133
Cautions................................................................................................136
Operation overview...............................................................................137
Table of contents
4TCC300
User Manual