ABB ACS355 series Owner's manual

ABB machinery drives
Supplement
ACS355 high speed program (+N826)

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
Drive manuals and guides Code (English)
ACS355 user’s manual 3AUA0000066143
ACS355 drives with IP66/67 / UL Type 4x enclosure
supplement
3AUA0000066066
ACS355 quick installation guide 3AUA0000092940
ACS355 common DC application guide 3AUA0000070130
ACS355 enhanced sequence program (+N830)
Supplement
3AXD50000017465
ACS355 high speed program (+N826) Supplement 3AXD50000017574
Option manuals and guides
FCAN-01 CANopen adapter module user’s manual 3AFE68615500
FDNA-01 DeviceNet adapter module user’s manual 3AFE68573360
FECA-01 EtherCAT® adapter module user’s manual 3AUA0000068940
FENA-01/-11 Ethernet adapter module user's manual 3AUA0000093568
FLON-01 LONWORKS® adapter module user’s manual 3AUA0000041017
FMBA-01 Modbus adapter module user’s manual 3AFE68586704
FPBA-01 PROFIBUS DP adapter module user’s manual 3AFE68573271
FRSA-00 RS-485 adapter board user’s manual 3AFE68640300
MFDT-01 FlashDrop user’s manual 3AFE68591074
MPOT-01 potentiometer module instructions for
installation and use
3AFE68591082
MREL-01 output relay module user’s manual 3AUA0000035974
MTAC-01 pulse encoder interface module user’s manual 3AFE68591091
MUL1-R1 installation instructions for ACS150, ACS310,
ACS320, ACS350 and ACS355
3AFE68642868
MUL1-R3 installation instructions for ACS310, ACS320,
ACS350 and ACS355
3AFE68643147
MUL1-R4 installation instructions for ACS310, ACS320,
ACS350 and ACS355
3AUA0000025916
SREA-01 Ethernet adapter module quick start-up guide 3AUA0000042902
SREA-01 Ethernet adapter module user’s manual 3AUA0000042896
ACS355 and AC500-eCo application guide 2CDC125152M0201
AC500-eCo PLC and ACS355 quick installation guide 2CDC125145M0201
Maintenance manuals and guides
Guide for capacitor reforming in ACS50, ACS55, ACS150,
ACS310, ACS350, ACS355, ACS550, ACH550 and R1-
R4 OINT/SINT boards
3AFE68735190

Supplement
ACS355 high speed program (+N826)
Table of contents
3AXD50000017574 Rev A
EN
EFFECTIVE: 2014-07-09
2014 ABB Oy. All Rights Reserved.

1
Table of contents
1. Introduction to the supplement
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Contents of this supplement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Program features
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drive selection tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fault reaction for EM STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fault reaction for Power loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Smooth start ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Start enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fast user set change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Actual signals and parameters
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2

Introduction to the supplement 7
1
Introduction to the
supplement
What this chapter contains
The chapter describes safety issues, scope of this supplement, applicability, target
audience and purpose of this supplement. It describes the contents of this
supplement and refers to a list of related manuals for more information.
Safety
Safety related instructions please refer to ACS355 user’s manual (3AUA0000066143
[English]). The safety instructions must be followed when installing, operating and
servicing the drive. Please study the complete safety instructions carefully.
Scope
This document is supplement of ACS355 user’s manual (3AUA0000066143
[English]). This supplement covers all differences between high speed program and
ACS355 standard firmware. Only the high speed program contents are given in each
chapter of this supplement.

8 Introduction to the supplement
Following chapters please refer to ACS355 user’s manual (3AUA0000066143
[English]):
• Operation principle and hardware description
• Mechanical installation
• Planning the electrical installation
• Electrical installation
• Installation checklist
• Control panels
• Application macros
• Startup, control with I/O and ID run
• Fieldbus control with fieldbus adapter
• Fault tracing
• Maintenance and hardware diagnostics
• Technical data
• Appendixes
Applicability
The manual is applicable to the ACS355 high speed program firmware version 6303
or later. See parameter 3301 FIRMWARE. Option code +N826 in the drive type code
shows that the drive has the high speed program installed.
Target audience
This supplement is intended for people who work with ACS355 high speed program.
The reader of this supplement is expected to know the fundamentals of electricity,
wiring, electrical components and electrical schematic symbols.
Purpose of the manual
This manual provides information needed for commissioning, operating and
maintaining the ACS355 high speed program.

Introduction to the supplement 9
Contents of this supplement
The supplement consists of the following chapters:
•Introduction to the supplement (this chapter, page 7) describes safety issues,
scope of supplement, applicability, target audience and purpose of this manual.
•Program features (page 11) describes program features. There are also lists of
related user settings in each section.
•Actual signals and parameters (page 15) describes the actual signals and
parameters related to high speed program and gives the fieldbus equivalent
values for each signal/parameter.
•Further information (inside of the back cover) tells how to make product and
service inquiries, get information on product training, provide feedback on ABB
Drives manuals and how to find documents on the Internet.
Related documents
See List of related manuals on page 2(inside of the front cover).

10 Introduction to the supplement

Program features 11
2
Program features
What this chapter contains
The chapter describes ACS355 high speed program features. There are also lists of
related user settings in each section. Other standard program features please refer to
chapter Program features in ACS355 user’s manual (3AUA0000066143 [English]).
Control program introduction
Application specific firmware for high speed grinding and polishing machines.
Spindles can operate up to 1400Hz output frequency in scalar mode and up to
32000rpm in vector mode.
Drive selection tables
Motor rated
frequency
range[Hz]
Min
switching
frequency
Recommend
ed switching
frequency
Switching
frequency
control
(2607)
Minimum derating Recommended
derating
Max
ambient
temperature
200V
drive
400V
drive
200V
drive
400V
drive
0 300...600 4kHz 8kHz 0 = ON
(LOAD)
No
derating
No
derating
90% 75% 40
300 800...1000 8kHz 12kHz 1 = ON 90% 75% 80% 50% 30
800 1400 12kHz 12kHz 1 = ON 80% 50% 80% 50% 30
Motor rated
frequency range[Hz]
Minimum derating Recommended
derating
Max
ambient
temperature
200V
drive
400V
drive
200V
drive
400V
drive
0 300...600 No
derating
No
derating
90% 75% 40
300 800...1000 90% 75% 80% 50% 30
800 1400 80% 50% 80% 50% 30

12 Program features
Note: These derating rules do not consider R0 frame.Please check the user’s
manual for derating the R0 frame size.
Fault reaction for EM STOP
Emergency ramp stop in case of non critical faults and 500ms delayed fault for under
voltage controller. Especially meant for blackouts. Spindle can keep on coasting for
an hour in worst case.
• New parameter 30.29 added which enables emergency ramp stop when drive
faults:
- 30.29 = 0 Fault reaction same as in standard FW.
- 30.29 = 1 Drive makes ramp stop during fault (except HW critical faults).
• Drive makes an emergency ramp stop when fault occurs using the emergency
ramp stop deceleration time (par. 22.08).
• Hardware critical faults (“ OVERCURRENT ”, “ DC OVERVOLT ” and “SHORT
CIRC”) will still make a coast stop in order to protect the drive. When hardware
critical faults occur among several other faults, the drive will make a coast stop.
• “SAFE TORQUE OFF”, “STO1 LOST” and “STO2 LOST” faults will behave the
same way as hardware critical faults since it is not possible to drive the motor
anyway.
Related parameters are listed in the table below:
Settings
Parameter Additional information
2208 EMERG DEC TIME Time within which the drive is stopped if an
emergency stop is activated.
3029 FAULT RAMP STOP Enables emergency ramp stop when drive faults

Program features 13
Fault reaction for Power loss
When 20.06 UNDERVOLT CTRL = ENABLE(TIME) and 30.29 = ENABLE (fault ramp
stop enabled) then drive faults after being in under-voltage control for 500ms. Fault
will also trigger an emergency ramp stop.
Related parameters are listed in the table below:
Settings
Smooth start ramp
For PM motor there is possibility for different ramping during the smooth start period.
This function can ensure succesful start of PM motor in case of high inertia and
encoderless operation.
When option “SMOOTH START”(11) of parameter 22.01 “ACC/DEC 1/2 SEL” is
selected, then ramp 2 is used while smooth start is active and ramp 1 when smooth
start is not active.
Related parameters are listed in the table below:
Settings
Start enable
When start enable 1 or 2 is lost while drive is running, then drive will make the stop
set by par. 21.02 STOP FUNCTION.
Related parameters are listed in the table below:
Settings
Parameter Additional information
2006 UNDERVOLT CTRL Activates or deactivates the undervoltage control of
the intermediate DC link.
3029 FAULT RAMP STOP Enables emergency ramp stop when drive faults
Parameter Additional information
2201 ACC/DEC 1/2 SEL Source from which the drive reads the signal
that selects between the two ramp pairs.
Parameter Additional information
1608 START ENABLE 1 Selects the source for the Start enable 1 signal.
1609 START ENABLE 2 Selects the source for the Start enable 2 signal.
2102 STOP FUNCTION Selects the motor stop function.

14 Program features
Fast user set change
Totally 6 user sets and possibility change quickly between them. User can switch from
different ramp and controller values for different tools in case machine has several
tools.
Pararameter 0186 ACTIVE MACRO – shows which user set was last loaded,
updated after start inhibits are removed. Parameter 0186 changes to 0, when user
set load starts and drive is ready to start when parameter 0186 changes to loaded
user set value.
Related parameters are listed in the table below:
Settings
Parameter Additional information
0186 ACTIVE MACRO Shows which user macro is actively loaded.
1605 USER PAR SET CHG Enables the change of the User parameter set through
a digital input.
1614 LOAD USER SET Selects which user set will be loaded.
1615 SAVE USER SET Selects which user set will be saved.
9902 APPLIC MACRO Selects the application macro.

Actual signals and parameters 15
3
Actual signals and parameters
What this chapter contains
The chapter describes the actual signals and parameters related to high speed
program and gives the fieldbus equivalent values for each signal/parameter.
Terms and abbreviations
Note: More information about drive parameters please refer to the section Actual
signal and parameters in ACS355 User’s manual (3AUA0000066143 [English]).
Term Definition
Actual signal Sequence program related signals measured or calculated by the drive. Can
be monitored by the user. No user setting possible.
Def Parameter default value
Parameter A user-adjustable sequence program operation instruction of the drive. Note:
Parameter selections are shown on the basic control panel as integer values.
Eg parameter 1001 EXT1 COMMANDS selection COMM is shown as value
10 (which is equal to the fieldbus equivalent FbEq).
FbEq Fieldbus equivalent: The scaling between the value and the integer used in
serial communication.

16 Actual signals and parameters
Actual signals
Actual signals
No. Name/Value Description FbEq
01 OPERATING
DATA
Basic signals for monitoring the drive (read-only)
0186 ACTIVE
MACRO
Shows which user macro is loaded. 1 = 1

Actual signals and parameters 17
Parameters
All parameters
No. Name/Value Description Def/FbEq
11 REFERENCE
SELECT
Panel reference type, external control location selection and
external reference sources and limits
1104 REF1 MIN Defines the minimum value for external reference REF1.
Corresponds to the minimum setting of the used source
signal.
0.0 Hz /
1rpm
0.0…1400.0 Hz
/ 0…32000 rpm
Minimum value in rpm. Hz if parameter 9904 MOTOR CTRL
MODE setting is SCALAR: FREQ.
Example: Analog input AI1 is selected as the reference
source (value of parameter 1103 is AI1). The reference
minimum and maximum correspond to the 1301 MINIMUM
AI1 and 1302 MAXIMUM AI1 settings as follows:
1 = 0.1 Hz
/ 1 rpm
1105 REF1 MAX Defines the maximum value for external reference REF1.
Corresponds to the maximum setting of the used source
signal.
E: 50.0 Hz
U: 60.0 Hz
0.0…1400.0 Hz
/ 0…32000 rpm
Maximum value in rpm. Hz if parameter 9904 MOTOR
CTRL MODE setting is SCALAR: FREQ. See the example
for parameter 1104 REF1 MIN.
1 = 0.1 Hz
/ 1 rpm
12 CONSTANT
SPEEDS
Constant speed selection and values.
1202 CONST
SPEED 1
Defines constant speed (or drive output frequency) 1. E: 5.0 Hz
U: 6.0 Hz
0.0…1400.0 Hz
/ 0…32000 rpm
Speed in rpm. Output frequency in Hz if parameter 9904
MOTOR CTRL MODE setting is SCALAR: FREQ.
1 = 0.1 Hz
/ 1 rpm
1203 CONST
SPEED 2
Defines constant speed (or drive output frequency) 2. E: 10.0 Hz
U: 12.0 Hz
0.0…1400.0 Hz
/ 0…32000 rpm
Speed in rpm. Output frequency in Hz if parameter 9904
MOTOR CTRL MODE setting is SCALAR: FREQ.
1 = 0.1 Hz
/ 1 rpm
1204 CONST
SPEED 3
Defines constant speed (or drive output frequency) 3. E: 15.0 Hz
U: 18.0 Hz
REF (Hz/rpm)
REF1 MAX
(1105)
REF1 MIN
(1104)
-REF1 MIN
(1104)
-REF1 MAX
(1105)
AI1 signal (%)
1302 1301
1301 1302

18 Actual signals and parameters
0.0…1400.0 Hz
/ 0…32000 rpm
Speed in rpm. Output frequency in Hz if parameter 9904
MOTOR CTRL MODE setting is SCALAR: FREQ.
1 = 0.1 Hz
/ 1 rpm
1205 CONST
SPEED 4
Defines constant speed (or drive output frequency) 4. E: 20.0 Hz
U: 24.0 Hz
0.0…1400.0 Hz
/ 0…32000 rpm
Speed in rpm. Output frequency in Hz if parameter 9904
MOTOR CTRL MODE setting is SCALAR: FREQ.
1 = 0.1 Hz
/ 1 rpm
1206 CONST
SPEED 5
Defines constant speed (or drive output frequency) 5. E: 25.0 Hz
U: 30.0 Hz
0.0…1400.0 Hz
/ 0…32000 rpm
Speed in rpm. Output frequency in Hz if parameter 9904
MOTOR CTRL MODE setting is SCALAR: FREQ.
1 = 0.1 Hz
/ 1 rpm
1207 CONST
SPEED 6
Defines constant speed (or drive output frequency) 6. E: 40.0 Hz
U: 48.0 Hz
0.0…1400.0 Hz
/ 0…32000 rpm
Speed in rpm. Output frequency in Hz if parameter 9904
MOTOR CTRL MODE setting is SCALAR: FREQ. Constant
speed 6 is used also as jogging speed.
1 = 0.1 Hz
/ 1 rpm
1208 CONST
SPEED 7
Defines constant speed (or drive output frequency) 7.
Constant speed 7 is used also as jogging speed or with fault
functions (3001 AI<MIN FUNCTION and 3002 PANEL
COMM ERR).
E: 50.0 Hz
U: 60.0 Hz
0.0…1400.0 Hz
/ 0…32000 rpm
Speed in rpm. Output frequency in Hz if parameter 9904
MOTOR CTRL MODE setting is SCALAR: FREQ. Constant
speed 7 is used also as jogging speed.
1 = 0.1 Hz
/ 1 rpm
16 SYSTEM
CONTROLS
Parameter view, Run enable, parameter lock etc.
1605 USER PAR
SET CHG
Enables the change of the User parameter set through a
digital input. See parameter 9902 APPLIC MACRO. The
change is only allowed when the drive is stopped. During
the change, the drive will not start.
Note: Always save the User parameter set with parameter
9902 after changing any parameter setting, or reperforming
the motor identification. The last settings saved by the user
are loaded into use whenever the power is switched off and
on again or the parameter 9902 setting is changed. Any
unsaved changes will be lost.
Note: The value of this parameter is not included in the
User parameter sets. A setting once made remains despite
User parameter set change.
Note: Selection of User parameter set 2 can be supervised
through relay outputs RO 1…4 and digital output DO. See
parameters 1401 RELAY OUTPUT 1 … 1403 RELAY
OUTPUT 3, 1410 RELAY OUTPUT 4 and 1805 DO
SIGNAL.
NOT SEL
All parameters
No. Name/Value Description Def/FbEq

Actual signals and parameters 19
NOT SEL User parameter set change is not possible through a digital
input. Parameter sets can be changed only from the control
panel.
0
DI1 User parameter set control through digital input DI1. Falling
edge of digital input DI1: User parameter set 1 is loaded into
use. Rising edge of digital input DI1: User parameter set 2 is
loaded into use.
1
DI2 See selection DI1.2
DI3 See selection DI1.3
DI4 See selection DI1.4
DI5 See selection DI1.5
DI1,2 User parameter set selection through digital inputs DI1 and
DI2. 1 = DI active, 0 = DI inactive.
7
DI2,3 See selection DI1,2.8
DI3,4 See selection DI1,2.9
DI4,5 See selection DI1,2.10
DI1,2,3 User parameter set selection through digital inputs DI1, DI2
and DI3. 1 = DI active, 0 = DI inactive.
12
DI2,3,4 See selection DI1,2,3. 13
DI3,4,5 See selection DI1,2,3. 14
DI1(INV) User parameter set control through inverted digital input
DI1. Falling edge of inverted digital input DI1: User
parameter set 2 is loaded into use. Rising edge of inverted
digital input DI1: User parameter set 1 is loaded into use.
-1
DI2(INV) See selection DI1(INV).-2
DI3(INV) See selection DI1(INV).-3
DI4(INV) See selection DI1(INV).-4
All parameters
No. Name/Value Description Def/FbEq
DI1 DI2 User parameter set
0 0 User parameter set 1
1 0 User parameter set 2
0 1 User parameter set 3
1 1 User parameter set 4
DI1 DI2 DI3 User parameter set
0 0 0 User parameter set 1
1 0 0 User parameter set 2
0 1 0 User parameter set 3
1 1 0 User parameter set 4
0 0 1 User parameter set 5
1 0 1 User parameter set 6
x 1 1 No reaction

20 Actual signals and parameters
DI1,2(INV) User parameter set selection through inverted digital inputs
DI1 and DI2. 1 = DI inactive, 0 =DI active.
-7
DI2,3(INV) See selection DI1,2(INV). -8
DI3,4(INV) See selection DI1,2(INV). -9
DI4,5(INV) See selection DI1,2(INV). -10
DI1,2,3(INV) User parameter set selection through inverted digital inputs
DI1, DI2 and DI3. 1 = DI inactive, 0 =DI active.
-12
DI2,3,4(INV) See selection DI1,2,3(INV). -13
DI3,4,5(INV) See selection DI1,2,3(INV). -14
1614 LOAD USER
SET
Selects which user set will be loaded NOT SEL
Done No user set will be loaded. 0
USER S1
LOAD
User set1 will be loaded. 1
USER S2
LOAD
User set2 will be loaded. 2
USER S3
LOAD
User set3 will be loaded. 3
USER S4
LOAD
User set4 will be loaded. 4
USER S5
LOAD
User set5 will be loaded. 5
USER S6
LOAD
User set6 will be loaded. 6
1615 SAVE USER
SET
Selects which user set will be saved NOT SEL
Done No user set will be saved. 0
USER S1
SAVE
User set1 will be saved. 1
All parameters
No. Name/Value Description Def/FbEq
DI1 DI2 User parameter set
1 1 User parameter set 1
0 1 User parameter set 2
1 0 User parameter set 3
0 0 User parameter set 4
DI1 DI2 DI3 User parameter set
1 1 1 User parameter set 1
0 1 1 User parameter set 2
1 0 1 User parameter set 3
0 0 1 User parameter set 4
1 1 0 User parameter set 5
0 1 0 User parameter set 6
x 0 0 No reaction