ABB ACS580-01 drives Installation manual

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English. . . . . . . . 7
Deutsch . . . . . . 21
Español . . . . . . 33
Suomi. . . . . . . . 45
Français . . . . . . 57
Italiano . . . . . . . 71
Nederlands. . . . 83
Svenska . . . . . . 95
ABB general purpose drives
Quick installation and start-up guide
ACS580-01 drives
Frame R5

List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet. See section Document library
on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local
ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACS580-01 manuals
Drive manuals and guides Code (English)
ACS580-01 user’s manual 3AUA0000076333
ACS580-01 quick installation and start-up guide for
frames R0 to R3
3AUA0000076332
ACS580-01 quick installation and start-up guide for frame
R5
3AXD50000007518
ACS580-01 quick installation and start-up guide for
frames R6 to R9
3AXD50000009286
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and quides
DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140
DPMP-02 mounting platform for ACS-AP control panel 3AUA0000136205
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FLON-01 LonWorks® adapter module user's manual 3AUA0000041017
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
NETA-21 remote monitoring tool user's manual
3AUA00000969391
NETA-21 remote monitoring tool installation and start-up
guide
3AUA0000096881
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
3AXD50000007518 Rev A
MUL
EFFECTIVE: 2013-09-02
2013 ABB Oy. All Rights Reserved.

3
A1
M6
b
a
200 mm
300 mm
123
5
4
a (mm) b (mm)
R5 581/611.5 160
A2
B
6 7
200 mm
300 mm
PE
PE
3b
2a
2
2b
13a

4
C
D
L1, L2, L3, T1/U, T2/V, T3/W
(N·m) (N·m)
R5 15 2.9
L1 L2 L3 T1/U T2/V T3/W
L1 L2 L3PE
ACS580-01 R5
PE
U1
V1 W1
3 ~ M
4a
5b
5c
4b
4c
5a
6
7
E
10
F
G
4
1.5 N·m
0.5…0.6 N·m
0.5…0.6 N·m
5
5
3
2
1
1
2
3AXD50000007518 Rev A 2013-09-02

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I
II
III
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty use
-01- I1N I2N PNI2Ld PId I2Hd PHd
A A kW AkW AkW W
3~ UN= 380…415 V (380, 400, 415 V)
061A-4 61.0 61.0 30.0 58.0 30.0 44.6 22.0 1153 R5
072A-4 72.0 72.0 37.0 68.4 37.0 61.0 30.0 1153 R5
087A-4 87.0 87.0 45.0 82.7 45.0 72.0 37.0 1156 R5
3AXD00000586715.xls C
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty use
-01- I1N I2Ld PId I2Hd PHd
A A hp Ahp W
3~ UN= 440…480 V (440, 460, 480 V)
061A-4 52.0 52.0 40.0 40.0 30.0 1153 R5
072A-4 65.0 65.0 50.0 52.0 40.0 1153 R5
087A-4 77.0 77.0 60.0 65.0 50.0 1156 R5
3AXD00000586715.xls C
ACS580
-01-
gG (IEC 60269)
INI2t Voltage rating Manufacturer Type
A A2s V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
061A-4 80 37500 500 ABB OFAF000H80
072A-4 100 65000 500 ABB OFAF000H100
087A-4 100 100000 500 ABB OFAF000H100
3AXD00000586715.xls C
3AXD50000007518 Rev A

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IV
V
ACS580
-01-
uR or aR
INI2t Voltage rating Manufacturer Type
A A2s V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
061A-4 100 4650 690 Cooper Bussmann 170M1567
072A-4 125 8500 690 Cooper Bussmann 170M1568
087A-4 125 8500 690 Cooper Bussmann 170M1568
3AXD00000586715.xls C
ACS580
-01-
UL
Type INVoltage rating Cooper Bussmann
type
A V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
061A-4 UL class T 80 600 JJS-80
072A-4 UL class T 90 600 JJS-90
087A-4 UL class T 110 600 JJS-110
3AXD00000586715.xls C

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EN – Quick installation and start-up
guide
This guide briefly instructs how to install and start-up the drive. For complete
information, see AS580-01 user’s manual (www.abb.com/drives: Select Document
Library and search for document number 3AUA0000076333 [English]).
Installation
Obey the safety instructions
Check if capacitors need to be reformed
If the drive has been stored for a year or more, you must reform the capacitors.
You can determine the manufacturing time from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 13, 14, 15, … for 2013, 2014, 2015, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• If you are not a qualified electrician, do not do electrical installation work.
• Do not work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

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Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Ensure the cooling
See tables Iand II on page 5for the losses. The allowed operating temperature range
of the drive without derating is -15 to +40 °C (+5 to +104 °F). No condensation or
frost is allowed. For restrictions below 0 °C (+32 °F) and above +40 °C (+104 °F),
see chapter Technical data in ACS580-01 user’s manual (3AUA0000076333
[English]).
Protect the drive and input power cable
See tables III, IV and Von pages 5and 6for the fuses.
If you are going to use gG fuses, check on the fuse time-current curve to ensure the
operating time of the fuse is below 0.5 seconds. Follow the local regulations.
Install the drive on the wall
See figures A1 and A2 on page 3.
Note: You can use only two screws instead of four to attach the lower part of the
drive.
Check the insulation of the input and motor cables and the
motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
Check the insulation of the motor cable and motor when the cable is disconnected
from the drive. Measure the insulation resistance between each phase conductor and
the Protective Earth conductor using a measuring voltage of 1000 V DC. The
insulation resistance of an ABB motor must exceed 100 Mohm (reference value at
25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s
instructions.

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Note: Moisture inside the motor casing will reduce the insulation resistance. If
moisture is suspected, dry the motor and repeat the measurement.
Connect the power cables
See figures B, C, Dand E. Use symmetrical shielded cable for motor cabling. If the
cable shield is the sole PE conductor for drive or motor, make sure that is has
sufficient conductivity for the PE.
1. Attach the residual voltage warning sticker in the local language next to the
control board.
2. Remove the shroud on the power cable terminals by releasing the clips and lifting
the shroud up from the sides with a screwdriver (2a). Knock out holes for the
cables to be installed (2b).
3. Cut adequate holes into the rubber grommets. Slide the grommets onto the
cables. Prepare the ends of the cables as illustrated in the figure. Two different
cable types are shown (3a, 3b). Note: The bare shield will be grounded 360
degrees. Mark the pigtail made from the shield as a PE conductor with yellow-
and-green color. Slide the cables through the holes of the bottom plate and attach
the grommets to the holes (the motor cable to the right and the input power cable
to the left).
4. Connect the motor cable:
• Ground the shield 360 degrees under the grounding clamps (4a).
• Connect the twisted shield of the cable to the grounding terminal (4b).
• Connect the phase conductors of the cable to the T1/U, T2/V and T3/W
terminals. Tighten the screws to the torque given in table D(4c).
5. Connect the input power cable as in step 4. Ground the shield 360 degrees under
the grounding clamps (5a). Connect the twisted shield to the grounding terminal
ohm
M
3~
U1
V1
W1 PE

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(5b) and the phase conductors to the L1, L2 and L3 terminals. Tighten the screws
to the torque given in table D(5c).
6. Install the EMC shroud separating the input and output cabling.
7. Reinstall the shroud on the power terminals.
8. Put the unused rubber grommets to the holes in the lead-through plate.
9. Secure the cables outside the unit mechanically.
10. Ground the motor cable shield at the motor end. For minimum radio frequency
interference, ground the motor cable shield 360 degrees at the lead-through of
the motor terminal box.

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Connect the control cables
See figure F. It shows a example with one analog signal cable and one digital signal
cable. Make the connections according to the macro in use. The default connections
of the ABB standard macro are shown in section Default I/O connections on page 12.
1. Cut an adequate hole into the rubber grommet and slide the grommet onto the
cable. Slide the cable through a hole of the bottom plate and attach the grommet
to the hole.
2. Ground the outer shield of the cable 360 degrees under the grounding clamp.
Keep the cable unstripped as close to the terminals of the control board as
possible. For analog signal cables, ground also the pair-cable shields and
grounding wire at the SCR1 terminal. Secure the cables mechanically at the
clamps below the control unit.
3. Route the cable as shown in the figure.
4. Connect the conductors to the appropriate terminals of the control board and
tighten to 0.5…0.6 N·m.
5. Tie all control cables to the provided cable tie mounts.

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Default I/O connections
Default I/O connections of the ABB Standard macro are shown below.
max.
500 ohm
1…10 kohm
S1 AI1 U/I Voltage/Current selection for analog input 1
S2 AI2 U/I Voltage/Current selection for analog input 2
XIA Signal cable shield and analog input 1
1SCR Signal cable shield (screen)
2AI1 External frequency reference 1: 0(2)…10 V
3AGND Analog input circuit common
XIB Reference voltage and analog input 2
4+10V Reference voltage 10 V DC
5AI2 Not used
6AGND Analog input circuit common
XIC Analog outputs
7AO1 Output frequency: 0…20 mA
8AO2 Output current: 0…20 mA
9AGND Analog output circuit common
S600 AO1 I/U Voltage/Current selection for analog output 1
X2 Aux. voltage output
10 +24V Auxiliary voltage output +24 V DC
11 DGND Auxiliary voltage output common
12 DCOM Digital input common for all
X3A Programmable digital inputs DI1…DI3
13 DI1 Start/Stop: Activate to start
14 DI2 Fwd/Rev: Activate to reverse rotation direction
15 DI3 Constant speed selection
X3B Programmable digital inputs DI4…DI6
16 DI4 Constant speed selection
17 DI5 Ramp pair selection: Activate to select 2nd pair
18 DI6 Not used
X6, X7, X8 Relay outputs
19 RO1C Ready run
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Faulted(-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 EIA-485 Modbus RTU
29 B+
Embedded Modbus RTU (EIA-483)
30 A-
31 DGND
S4 TERM Serial data link termination switch
S5 BIAS Serial data link bias resistors switch
X4 Safe torque off
34 OUT1
Safe torque off. Both circuits must be closed for
the drive to start.
35 OUT2
36 SGND
37 IN1
38 IN2
ABB standard macro:

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Install optional modules, if any
See chapter Electrical installation in ACS580-01 user’s manual (3AUA0000076333
[English]).
Check the compatibility with IT (ungrounded) and corner-
grounded TN systems
WARNING! Do not install the drive with the internal EMC filter connected on an
IT system (an ungrounded power system or a high-resistance-grounded [over
30 ohms] power system) or on a corner-grounded TN system.
If you connect the drive to an IT (ungrounded) or a corner-grounded TN system,
disconnect the EMC filters before connecting the drive to the supply network. For
information on how to do it, see chapter Electrical installation in ACS580-01 user’s
manual (3AUA0000076333 [English]).
Reinstall covers
See figure G.
1. Install the cover of the cable entry box.
2. Tighten the two retaining screws with a screwdriver.
3. Reinstall the module cover. Put the tabs on the cover top in their counterparts on
the housing and then press the cover.
4. Tighten the two retaining screws with a screwdriver.
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V) .
Wire sizes: 0.14…2.5 mm2(terminals +24V, DGND, DCOM, DI, AI, AOO, AGND, RO, STO)
Tightening torques: 0.5…0.6 N·m

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Start-up
This chapter describes the start-up of the drive using the First start assistant on the
assistant control panel.
Complete documentation of the drive firmware: program features, parameters and
fault tracing can be found in AS580-01 user’s manual (3AUA0000076333 [English]).
For more information on the assistant panels, see ACS-AP-x assistant control panels
user’s manual (3AUA0000085685 [English]).
Before you start
Ensure that the drive has been installed as described in section Installation on
page 7.

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Start-up with the First start assistant on an assistant panel
Safety
Obey the safety instructions on page 7during the start-up procedure.
Check the installation.
Check that the starting of the motor does not cause any danger.
De-couple the driven machine if there is a risk of damage in case of an incorrect
direction of rotation.
Hints on using the assistant control panel
The two commands at the bottom of the display
(in the figure on the right, Options and Menu),
show the functions of the two softkeys and
located below the display. The commands
assigned to the softkeys vary depending on the
context.
Use keys , , and to move the cursor
and/or change values depending on the active
view.
Key shows a context-sensitive help page.
1 – First start assistant guided settings:
Language, date and time, and motor nominal values
Have the motor name plate data at hand.
Power up the drive.
The First start assistant guides you through the
first start-up.
The start-up begins automatically. Wait until the
control panel enters the view shown on the right.
Select the language you want to use by
highlighting it and pressing (OK).
?

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Highlight Start set-up (if not already highlighted)
and press (Next).
Set the date, time, as well as date and time
display formats.
• Go to the edit view of a highlighted row by
pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).
In an edit view:
• Use and to move the cursor left and
right.
• Use and to change the value.
•Press (Save) to accept the new setting,
or press (Cancel) to go back to the
previous view without making changes.
To give the drive a name that will be shown at the
top, press .
If you do not want to change the default name
(ACS580), continue straight to the set-up of the
motor nominal values by pressing (Next).
For information on editing text, see ACS580-01
user’s manual (3AUA0000076333 [English]) or
ACS-AP-x assistant control panels user’s manual
(3AUA0000085685 [English]).

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Refer to the motor nameplate for the following nominal value settings of the motor. Whenever
possible, enter the values exactly as shown on the motor nameplate.
Example of a nameplate of an induction (asynchronous) motor:
Check that the motor data is correct. Values are
predefined on the basis of the drive size but you
should verify that they correspond to the motor.
Start with the motor nominal current.
Motor nominal cosfii and nominal torque are
optional.
Press (Next) to continue.
To do the direction test, highlight Spin the motor
and press (Next).
First switch to local control by pressing the
key. Local control is indicated by the text “Local”
on the top pane.
Then press the Start key on the panel to
start the drive.
M2AA 200 MLA 4
1475
1475
1470
1470
1475
1770
32.5
56
34
59
54
59
0.83
0.83
0.83
0.83
0.83
0.83
3GAA 202 001 - ADA
180
IEC 34-1
6210/C36312/C3
Cat. no
35
30
30
30
30
30
50
50
50
50
50
60
690 Y
400 D
660 Y
380 D
415 D
440 D
VHz kW r/min A cos IA/IN tE/s
Ins.cl. F IP 55
No
IEC 200 M/L 55
3motor
ABB Motors
Loc/Rem

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Check the direction of the motor.
If it is forward, highlight (if not already highlighted)
Yes, motor is spinning forward and press
(Next) to continue.
If the direction is not forward, highlight No, fix
direction and press (Next) to continue.
If you want to make a backup of the settings made
so far, select Backup and press (Next).
If you do not want to make a backup, select Not
now and press (Next).
The set-up is now complete and the drive is ready
for use.
Press (Done) to enter the Home view.
The Home view monitoring the values of the
selected signals is shown on the panel.
2 – Additional settings: for example macro, ramps, limits
Make any additional settings, for example macro,
ramps, and limits starting from the Main menu -
press (Menu) to enter the Main menu.
For more information, see the start-up procedure
in ACS580-01 user’s manual (3AUA0000076333
[English]).

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