ABB ACS580-01 drives Installation manual

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FR
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English. . . . . . . . 7
Deutsch . . . . . . 21
Español . . . . . . 33
Suomi. . . . . . . . 45
Français . . . . . . 57
Italiano . . . . . . . 71
Nederlands. . . . 83
Svenska . . . . . . 95
ABB general purpose drives
Quick installation and start-up guide
ACS580-01 drives
Frame R5

List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet. See section Document library
on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local
ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACS580-01 manuals
Drive manuals and guides Code (English)
ACS580-01 user’s manual 3AUA0000076333
ACS580-01 quick installation and start-up guide for
frames R0 to R3
3AUA0000076332
ACS580-01 quick installation and start-up guide for frame
R5
3AXD50000007518
ACS580-01 quick installation and start-up guide for
frames R6 to R9
3AXD50000009286
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and quides
DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140
DPMP-02 mounting platform for ACS-AP control panel 3AUA0000136205
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FLON-01 LonWorks® adapter module user's manual 3AUA0000041017
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
NETA-21 remote monitoring tool user's manual
3AUA00000969391
NETA-21 remote monitoring tool installation and start-up
guide
3AUA0000096881
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
3AXD50000007518 Rev A
MUL
EFFECTIVE: 2013-09-02
2013 ABB Oy. All Rights Reserved.

3
A1
M6
b
a
200 mm
300 mm
123
5
4
a (mm) b (mm)
R5 581/611.5 160
A2
B
6 7
200 mm
300 mm
PE
PE
3b
2a
2
2b
13a

4
C
D
L1, L2, L3, T1/U, T2/V, T3/W
(N·m) (N·m)
R5 15 2.9
L1 L2 L3 T1/U T2/V T3/W
L1 L2 L3PE
ACS580-01 R5
PE
U1
V1 W1
3 ~ M
4a
5b
5c
4b
4c
5a
6
7
E
10
F
G
4
1.5 N·m
0.5…0.6 N·m
0.5…0.6 N·m
5
5
3
2
1
1
2
3AXD50000007518 Rev A 2013-09-02

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I
II
III
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty use
-01- I1N I2N PNI2Ld PId I2Hd PHd
A A kW AkW AkW W
3~ UN= 380…415 V (380, 400, 415 V)
061A-4 61.0 61.0 30.0 58.0 30.0 44.6 22.0 1153 R5
072A-4 72.0 72.0 37.0 68.4 37.0 61.0 30.0 1153 R5
087A-4 87.0 87.0 45.0 82.7 45.0 72.0 37.0 1156 R5
3AXD00000586715.xls C
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty use
-01- I1N I2Ld PId I2Hd PHd
A A hp Ahp W
3~ UN= 440…480 V (440, 460, 480 V)
061A-4 52.0 52.0 40.0 40.0 30.0 1153 R5
072A-4 65.0 65.0 50.0 52.0 40.0 1153 R5
087A-4 77.0 77.0 60.0 65.0 50.0 1156 R5
3AXD00000586715.xls C
ACS580
-01-
gG (IEC 60269)
INI2t Voltage rating Manufacturer Type
A A2s V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
061A-4 80 37500 500 ABB OFAF000H80
072A-4 100 65000 500 ABB OFAF000H100
087A-4 100 100000 500 ABB OFAF000H100
3AXD00000586715.xls C
3AXD50000007518 Rev A

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IV
V
ACS580
-01-
uR or aR
INI2t Voltage rating Manufacturer Type
A A2s V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
061A-4 100 4650 690 Cooper Bussmann 170M1567
072A-4 125 8500 690 Cooper Bussmann 170M1568
087A-4 125 8500 690 Cooper Bussmann 170M1568
3AXD00000586715.xls C
ACS580
-01-
UL
Type INVoltage rating Cooper Bussmann
type
A V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
061A-4 UL class T 80 600 JJS-80
072A-4 UL class T 90 600 JJS-90
087A-4 UL class T 110 600 JJS-110
3AXD00000586715.xls C

EN – Quick installation and start-up guide 7
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EN – Quick installation and start-up
guide
This guide briefly instructs how to install and start-up the drive. For complete
information, see AS580-01 user’s manual (www.abb.com/drives: Select Document
Library and search for document number 3AUA0000076333 [English]).
Installation
Obey the safety instructions
Check if capacitors need to be reformed
If the drive has been stored for a year or more, you must reform the capacitors.
You can determine the manufacturing time from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 13, 14, 15, … for 2013, 2014, 2015, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• If you are not a qualified electrician, do not do electrical installation work.
• Do not work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

8 EN – Quick installation and start-up guide
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Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Ensure the cooling
See tables Iand II on page 5for the losses. The allowed operating temperature range
of the drive without derating is -15 to +40 °C (+5 to +104 °F). No condensation or
frost is allowed. For restrictions below 0 °C (+32 °F) and above +40 °C (+104 °F),
see chapter Technical data in ACS580-01 user’s manual (3AUA0000076333
[English]).
Protect the drive and input power cable
See tables III, IV and Von pages 5and 6for the fuses.
If you are going to use gG fuses, check on the fuse time-current curve to ensure the
operating time of the fuse is below 0.5 seconds. Follow the local regulations.
Install the drive on the wall
See figures A1 and A2 on page 3.
Note: You can use only two screws instead of four to attach the lower part of the
drive.
Check the insulation of the input and motor cables and the
motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
Check the insulation of the motor cable and motor when the cable is disconnected
from the drive. Measure the insulation resistance between each phase conductor and
the Protective Earth conductor using a measuring voltage of 1000 V DC. The
insulation resistance of an ABB motor must exceed 100 Mohm (reference value at
25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s
instructions.

EN – Quick installation and start-up guide 9
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Note: Moisture inside the motor casing will reduce the insulation resistance. If
moisture is suspected, dry the motor and repeat the measurement.
Connect the power cables
See figures B, C, Dand E. Use symmetrical shielded cable for motor cabling. If the
cable shield is the sole PE conductor for drive or motor, make sure that is has
sufficient conductivity for the PE.
1. Attach the residual voltage warning sticker in the local language next to the
control board.
2. Remove the shroud on the power cable terminals by releasing the clips and lifting
the shroud up from the sides with a screwdriver (2a). Knock out holes for the
cables to be installed (2b).
3. Cut adequate holes into the rubber grommets. Slide the grommets onto the
cables. Prepare the ends of the cables as illustrated in the figure. Two different
cable types are shown (3a, 3b). Note: The bare shield will be grounded 360
degrees. Mark the pigtail made from the shield as a PE conductor with yellow-
and-green color. Slide the cables through the holes of the bottom plate and attach
the grommets to the holes (the motor cable to the right and the input power cable
to the left).
4. Connect the motor cable:
• Ground the shield 360 degrees under the grounding clamps (4a).
• Connect the twisted shield of the cable to the grounding terminal (4b).
• Connect the phase conductors of the cable to the T1/U, T2/V and T3/W
terminals. Tighten the screws to the torque given in table D(4c).
5. Connect the input power cable as in step 4. Ground the shield 360 degrees under
the grounding clamps (5a). Connect the twisted shield to the grounding terminal
ohm
M
3~
U1
V1
W1 PE

10 EN – Quick installation and start-up guide
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(5b) and the phase conductors to the L1, L2 and L3 terminals. Tighten the screws
to the torque given in table D(5c).
6. Install the EMC shroud separating the input and output cabling.
7. Reinstall the shroud on the power terminals.
8. Put the unused rubber grommets to the holes in the lead-through plate.
9. Secure the cables outside the unit mechanically.
10. Ground the motor cable shield at the motor end. For minimum radio frequency
interference, ground the motor cable shield 360 degrees at the lead-through of
the motor terminal box.