ABB DCS800 User manual

DCS800
Quick guide
DCS800 Drives (20 A to 5200 A)

23ADW000191R0500 DCS800 Quick guide edisf e
DCS800 QuiCk GuiDe
english Contents
DC Drives Worldwide Service Network .............................. 3
DCS800 Drive Manuals ......................................................4
DCS800 DC Drives............................................................. 5
Brief instructions for CD and documents overview ............. 7
Notes on EMC.................................................................... 8
Standard function assignments for the terminals............... 10
Connection example......................................................... 11
Fan power connection...................................................... 13
Terminal locations on the converter...................................14
Notes For North American Installations ............................. 15
Safety and operating instructions ..................................... 17
Installing the DCS800 PC tools on Your computer ............ 18
Commissioning................................................................. 19
DCS800 Control Panel ..................................................... 20
Dimensions, drilling patterns and weights ........................ 77
Fault / Alarm list ...............................................................79
Diagnosis messages......................................................... 88
Macro & Firmware structure.............................................. 93
Declaration of conformity................................................ 106
Certificate of manufacture .............................................. 107
deutsch Inhalt
DC Drives Worldwide Service Network .............................. 3
DCS800 Drive Manuals ......................................................4
DCS800 Gleichstromantriebe ........................................... 21
Kurzanweisung CD und Documentations[bersicht ........... 23
EMV Filter......................................................................... 24
Digitaler und analoger E-A/Anschluss von SDCS-CON-4..26
Anschlussbeispiel ............................................................. 27
Lüfterkühlung ................................................................... 29
Klemmen- und Steckeranordnung des Stromrichters........ 30
Sicherheits- und Anwendungshinweise............................. 31
Installation der DCS800 Programme auf dem PC ............. 32
Inbetriebnahme ................................................................ 33
DCS800 Steuertafel.......................................................... 34
Abmessungen, Bohrbild und Gewichte ............................ 77
Fehler- und Alarmliste ...................................................... 79
Diagnose.......................................... ................................ 88
Macro & Firmware Struktur ............................................... 93
Declaration of conformity................................................ 106
Herstellerbescheinigung ................................................. 107
italiano Indice
DC Drives Worldwide Service Network .............................. 3
DCS800 Drive Manuals / DCS800 Manuali Drive ................ 4
DCS800 DC Drives........................................................... 35
Brevi istruzioni CD e documentazione............................... 37
Note sulle EMC................................................................. 38
Assegnazione funzioni standard per i morsetti .................. 40
Esempi schemi di collegamento........................................41
Fan power connection...................................................... 43
Terminal locations on the converter................................... 44
Istruzioni per la sicurezza e il funzionamento..................... 45
Installa i DCS800 PC tools sul Tuo computer.................... 46
Messa in servizio .............................................................. 47
Descrizione display........................................................... 48
Disegni dimensionali ........................................................ 77
Fault / Alarm list ...............................................................79
Diagnosis messages......................................................... 88
Struttura macro & firmware...............................................93
Dichiarazione di conformità............................................. 106
Certificato del costruttore .............................................. 107
español Contenido
Red de atención mundial de convertidores de CC .............. 3
Manuales de convertidores DCS800...................................4
Convertidores de CC DCS800 ......................................... 49
Instrucciones para la descripción del CD y documentación 51
Notas acerca de EMC ..................................................... 52
Asignaciones de funciones estándar para los terminales... 54
Ejemplo de conexión ....................................................... 55
Conexión de alimentación del ventilador ..........................57
Ubicación de los terminales en el convertidor ................... 58
Instrucciones de seguridad............................................... 59
Cómo instalar las herramientas para PC del DCS800 ...... 60
Puesta en funcionamiento ............................................... 61
Panel de control del DCS800 ...........................................62
Dimensiones, patrones de taladrado y pesos....................77
Lista de fallos/alarmas ..................................................... 79
Mensajes de diagnóstico ................................................. 88
Estructura del macro & firmware.......................................93
Declaración de conformidad...........................................106
Certificate of manufacture............................................... 107
français Sommaire
DC Drives Worldwide Service Network .............................. 3
Manuels du DCS800 (originaux anglais)..............................4
Variateurs à courant continu DCS800............................... 63
Documentation technique ................................................ 65
Compatibilité électromagnétique (CEM) ............................ 66
Raccordement standard des signaux d’E/S...................... 68
Exemple de schéma de câblage.......................................69
Câblage du ventilateur...................................................... 71
Emplacement des bornes sur le convertisseur..................72
Consignes de sécurité et d’exploitation............................. 73
Installation des outils logiciels du DCS800 sur votre PC....74
Mise en service................................................................. 75
Micro-console DCS800 .................................................... 76
Dimensions, perçages et poids ........................................ 77
Liste des défauts / alarmes ..............................................79
Messages de diagnostic................................................... 88
Structure du logiciel macro & système .............................. 93
Déclaration de conformité............................................... 106
Certificat du fabricant .................................................... 107

3
3ADW000191R0500 DCS800 Quick guide edisf e
DC Drives Worldwide Service Network
Country Local ABB Service Town Service Phone No.
Argentina Asea Brown Boveri S.A. BUENOS AIRES [phone]
Australia ABB NOTTING HILL [phone]
Austria ABB AG WIEN [phone]
Belgium ABB N.V. ZAVENTEM [phone]
[phone] - 24h service
Brazil ABB Ltda. OSASCO [phone]
Canada ABB Inc. SAINT-LAURENT [phone]
China ABB China Ltd BEIJING [phone] - 24h service
Czech Republic ABB S.R.O. PRAHA [phone]
Finland ABB Oy Service KUUSANKOSKI [phone]
Finland ABB Oy Product Service HELSINKI [phone]
Finland ABB Oy Service NOKIA [phone]
France ABB Automation
ABB Process Industry
MONTLUEL from abroad
France
[phone]
+0810 02 00 00
Germany ABB Process Industries MANNHEIM [phone]
Greece ABB SA METAMORPHOSSIS [phone]
Ireland ABB Ireland Ltd. TALLAGHT [phone]
Italy ABB MILAN [phone]
Korea, Republic ABB Ltd., Korea CHONAN [phone]
Malaysia ABB Malaysia Sdn. Bhd. KUALA LUMPUR [phone]
Mexico ABB Sistemas S.A. DE C.V. TLALNEPANTLA [phone]
Netherlands ABB B.V. ROTTERDAM [phone]
New Zealand ABB Service ltd AUCKLAND [phone]
Poland ABB Centrum IT Sp.zo.o WROCLAW
LODZ
[phone]
[phone]
Russia ABB Automation LLC MOSCOW +74 95 96 0
Switzerland ABB AG DÄTTWIL [phone]
Singapore ABB Industry Pte Ltd SINGAPORE [phone]
Slovakia ABB Elektro s.r.o. BANSKA BYSTRICA [phone]
South Africa ABB South Africa (Pty) Lt JOHANNESBURG [phone]
Spain ABB Automation Products BARCELONA [phone]
Taiwan ABB Ltd. TAIPEI 105 [phone]
Thailand ABB Limited SAMUTPRAKARN [phone]
Turkey ABB Elektirk Sanayi A.S ISTANBUL [phone]
USA ABB Industrial Products NEW BERLIN [phone]
[phone]
Venezuela ABB S.A. CRCS [phone] / 12
ABB Drive Service EN
In order to offer the same after sales
service to our customer around the
world, ABB has created the DRIVE
SERVICE CONCEPT.
ABB's after sales service is globally
consistent due to common targets,
rules, and the way of operation. This
means for our customers:
Please visit the ABB drive service
homepage
www.abb.com/drivesservices
ABB Drive Service FR
Pouroffrirlamêmequalitédeservice
àtousnosclients,ABBacréé DRIVE
SERVICE CONCEPT.
Dans le monde entier, les équipes
de service proposent les mêmes
prestations aux mêmes conditions
avec les mêmes objectifs.
Pour en savoir plus, connect-
ez-vous sur ABB drive service
homepage
www.abb.com/drivesservices
ABB Drive Service DE
Um jedem Kunden rund um die
Welt die gleiche Service Dienstleis-
tung anbieten zu können, hat ABB
das DRIVE SERVICE CONCEPT
entwickelt.
DurchdieDefinitionvoneinheitlichen
Zielen,Regeln,undArbeitsvorschrif-
ten kann ABB die Dienstleitungs
Produkte weltweit auf gleichwertig
hohemQualitätsniveauanbieten.Für
unsere Kunden bedeuted dies:
Bitte besuchen Sie die ABB-
Homepage Service für Antriebe
www.abb.com/drivesservices
ABB Drive Service IT
ABB ha creato il DRIVE SERVICE
CENCEPT, con lo scopo di offrire ai
nostri clienti lo stesso servizio post
vendita in tutto il mondo.
Attraverso la definizione di obbiettivi
comuni, ruoli e modo di operare, le
attività post vendita di ABB offrono
sevizicoerentinellaloroglobalità.Per
i nostri clienti questo significa:
Vi invitiamo a visitare la homepage
ABB drive service
www.abb.com/drivesservices
ABB Drive Service ES
Para poder ofrecer el mismo ser-
vicio posventa a nuestros clientes
en todo el mundo, ABB ha creado
el CONCEPTO DE SERVICIO DE
CONVERTIDORES.
El servicio posventa de ABB está
mundialmente consolidado gracias
aunosobjetivosynormascomunes,
así como a su funcionamiento. Esto
significa para nuestros clientes:
Visiten el portal de convertidores
de ABB
www.abb.com/drivesservices

43ADW000191R0500 DCS800 Quick guide edisf e
DCS800 Drive Manuals
Language
Public. number E D I ES F CN RU
DCS800 Quick Guide 3ADW000191 x x x x x
DCS800Tools & Documentation CD 3ADW000211 x
DCS800 Converter module
Flyer DCS800 3ADW000190 x x x x x x x
Technical Catalogue DCS800 3ADW000192 x x x x x x x
Hardware Manual DCS800 3ADW000194 x x p x x x x
Hardware Manual DCS800 update DCF503B/DCF504B 3ADW000194Z0301 x
Firmware Manual DCS800 3ADW000193 x x p x p x x
Installation according to EMC 3ADW000032 x
Technical Guide 3ADW000163 x
Service Manual DCS800 3ADW000195 x x
12-Pulse Manual 3ADW000196 x
CMA-2 Board 3ADW000136 p
Flyer Hard - Parallel 3ADW000213 x
Drive Tools
DriveWindow 2.x - User's Manual 3BFE64560981 x
DriveOPC 2.x - User's Manual 3BFE00073846 x
Optical DDCS Communication Link 3AFE63988235 x
DDCS Branching Units - User´s Manual 3BFE64285513 x
DCS800 Applications
PLC Programming with CoDeSys CoDeSys_V23 x x x
61131 DCS800 target +tool description - Application Program 3ADW000199 x
DCS800 Crane Drive
DCS800 Crane Drive Manual suppl. 3AST004143 x
DCS800 Crane Drive Product note PDC5 EN REVA p
DCS800 Winder ITC
DCS800 Winder Product note PDC2 EN x
DCS800 Winder description ITC 3ADW000308 x
Winder Questionnaire 3ADW000253z x
DCS800-E Panel Solution
Flyer DCS800-E Panel solution 3ADW000210 x
Hardware Manual DCS800-E 3ADW000224 x
DCS800-A Enclosed Converters
Flyer DCS800-A 3ADW000213 x
Technical Catalogue DCS800-A 3ADW000198 x
Installation of DCS800-A 3ADW000091 p
DCS800-R Rebuild System
Flyer DCS800-R 3ADW000007 x x
DCS800-R Manual 3ADW000197 x
DCS500/DCS600 Size A5...A7, C2b, C3 and C4 Upgrade Kits 3ADW000256 x
Extension Modules
RAIO-01 Analogue IO Extension 3AFE64484567 x
RDIO-01 Digital IO Extension 3AFE64485733 x
AIMA R-slot extension 3AFE64661442 x
Serial Communication
Drive specific serial communication
NETA Remote diagnostic interface 3AFE64605062 x
Fieldbus Adapter with DC Drives RPBA- (PROFIBUS) 3AFE64504215 x
Fieldbus Adapter with DC Drives RCAN-02 (CANopen)
Fieldbus Adapter with DC Drives RCNA-01 (ControlNet) 3AFE64506005 x
Fieldbus Adapter with DC Drives RDNA- (DeviceNet) 3AFE64504223 x
Fieldbus Adapter with DC Drives RMBA (MODBUS) 3AFE64498851 x
Fieldbus Adapter with DC Drives RETA (Ethernet) 3AFE64539736 x
x -> existing p -> planned
Status 10.2008
DCS800 Drive Manuals-List_h.doc

5
3ADW000191R0500 DCS800 Quick guide edisf e
Standard Features
• compact
• highest power ability
• simple operation
• comfortable assistants, e.g. for autotuning or commissioning
• scalable to all applications
• free programmable by means of integrated IEC61131-PLC
english

63ADW000191R0500 DCS800 Quick guide edisf e
DCS800 DC Drives
Technical data
Mains supply volt. 230...1,200 V,
+/–10%, 3~
Frequency 50...60 Hz, +/–5
Hz
Electronics supply 115...230 V,
–15 % / +10%, 1~
DC Output current 20...5,200 A
Overload capability 200 %
Ambient conditions
Ambient temperat. 0° ... +40° C
40° ... 55°C with
reduction
Storage temperat. –40° ... +55° C
Transport temper. –40° ... +70° C
Relative humidity 5 ... 95%, not
condensing
(max. 50 % betw.
0°...5° C)
Pollution degree Class 2
Protection class IP 00
Altitude < 1,000 m height
above sea level:
nominal Current
> 1,000 m height
above sea level:
with reduction
I/O
Digital inputs: 8 standard, up to
14 optional
Digital outputs: 8 standard, up
to 12 optional
Analog inputs: 4 standard +/–
10 V; 0/2…10 V, up to 8 optional
+/ 20 mA; 0/4…20 mA
Analog outputs: 3 standard (1x
Iact) +/-10 V; 0/2…10 V, up to 7
optional –20 mA; 0/4…20 mA
PC-Tools
DriveWindow Light: free of
charge with every converter,
Standard RS232 PC-connection
DriveWindow:Real-time optical
connection
ControlBuilder DCS800:
IEC61131 programming tool
DriveSize: Converter- and motor
dimensioning
Maintenance / Diagnosis
Remote diagnosis with any
Internet-PC worldwide
• with internet browser / internet
explorer
• or with DriveWindow full drive
control via OPC
High Current Solutions
• 12-pulse up to 20,000 A, serial
and parallel
• Hard parallel and sequential
• up to 1,500 V
Protections
Speed feedback monitoring •
Temperature • Overload • Over
speed • Motor stalled • Motor
over current • Motor over voltage
• Field over current • Field over
voltage • Minimum field current
• Zero speed • Armature current
ripple • Mains over- and under
voltage
Integrated IEC 61131-PLC
• Open standard programming
tool ControlBuilder DCS800
• Support of all five IEC-
languages
• Drive-specific function blocks
• Saving of program and source
in Memory Card
• Online debugging and forcing
Approvals
Adaptive Programming
pre-defined drive-specific
function blocks, e.g.
• Free process controller (PI-
Controller)
• I/O- and digital Operations
With control panel or PC-Tool, no
need for additional hardware
Speed Feedback
EMF
Analogue tacho
Encoder
2nd Encoder possible (RTAC)
Communication
Serial communication
• Ethernet • Profibus
• CANopen • DeviceNet
• ControlNet • DDCS
• Modbus
• CS31 • AF100
• Selma2
Industrial IT©enabled
DCSLink Peer-to-Peer
• up to 800 kBaud, < 2.5 ms
• Master-Follower
• Armature-fieldconverter
• Free selectable data
3) 600V
2-Q -> 290 A / 590 A
4-Q -> 320 A / 650 A
Unit size 2-Q
rated Current
DCS800-01
4-Q
rated Current
DCS800-02
Supply voltage
[VAC ]max. field current
internal
Dimensions
IDC[A] IDC[A] 400 525 600 690 800 990 1200 [ADC] h x w x d [mm] h x w x d [inch]
D1 20 25 6 370 x 270 x 200 14.56 x 10.65 x 7.90
45 50
65 75
90 100
125 140
D2 180 200 15 370 x 270 x 270 14.56 x 10.65 x 10.65
230 260
D3 315 350 3) 20 459 x 270 x 310 18.07 x 10,65 x 12,25
405 450
470 520
D4 610 680 3) 25 644 x 270 x 345 25.35 x 10.65 x 13.60
740 820
900 1000
D5 900 900 25 1050 x 510 x 410 41.35 x 20.10 x 16.15
1200 1200
1500 1500
2000 2000 1) 1)
D6 1900 1900 external field
35A, 1~/3~
50/60A, 1~
520A, 3~
1750 x 460 x 410 68.90 x 18.15 x 16.15
2050 2050
2500 2500
3000 3000
D7 2050 2050 external field
35A, 1~/3~
50/60A, 1~
520A, 3~
1750 x 760 x 570 68.90 x 29.95 x 22.45
2600 2600 2)
3300 3300 2)
4000 4000
4800 4800
5200 5200
1) only available as 2-Q drive 2) on request
Current ratings, dimensions

7
3ADW000191R0500 DCS800 Quick guide edisf e
Brief instructions for CD and documents overview
We appreciate that you purchased an ABB DC drive
power converter and thank you for the trust you put in our
products.
Thisbrochurewasputtogethertomakesure thatyoucontinue
to be satisfied with our product. It is intended to provide you
with a brief overview of the product's key data, EMC notes,
typical applications, start-up and trouble-shooting.
If you need more information about the product you are
provided with a CD-ROM in addition to this brief documen-
tation. The CD-ROM is part of this document and features
the following contents:
Documentation
Our documentation is basically structured according to the
following system:
Technical catalogue (3ADW000192)
as comprehensive information to engineer complete DC
drive systems.
Hardware manual (3ADW000194)
as detailed information, with all important particulars about
theindividualcomponents,likemoduledimensions,electronic
boards, fans and auxiliary components.
Information for mechanical and electrical installation are
also included.
Firmware Manual (3ADW000193)
detailed information with all important issues about firmware
and setting of parameters. The manual includes information
for start-up and maintenance of the entire drive, in detailed
form.
This manual also includes Fault and Alarm codes and infor-
mation for trouble shooting.
Service Manual (3ADW000195)
for maintenance and repair of the converters.
Applications
DCS800 DC Drive can include application software e.g.
cranes, winders. In such case following procedures and
assistants can be blocked or not completed. Please check
for further documentation and manuals (check parameter
4.03, 83.01).
Additional information about applications (e.g. 12-pulse)
and technical accessories (e.g. Hardware extension or
Field bus interfaces) are handled by separate manuals. See
table DCS800 Drive manuals.
System requirements to use the CD-ROM
• Operating system WIN-
DOWS 2000, XP
• ACROBAT READER 4.0 is
sufficient (we recommend
8.0 - included on the CD-
ROM)
In case the CD ROM does not start automatically please
double-click on Setup.exe.
Further support
In addition we offer further support, since we can only be
satisfied when you, as our customer, are satisfied with us
and our products.
Internet
On the ABB homepage under
www.abb.com/dc
you'll find abundant information for
• DC products
• service support
• the latest updates
• tools
• downloads, etc.
Please don't hesitate to visit us.
Contacts
If you require any further information, please contact your
nearest ABB Drives office or send an email to:
[email protected]
Please give us your name, your company address and
phone number. We immediately put you in contact with our
specialist.
english

83ADW000191R0500 DCS800 Quick guide edisf e
Not applicable
First environment (residential area with light industry) with PDS category C2
Not applied, since category C1 (general distribution sales channel) excluded
satisfied
satisfied
The paragraphs below describe selection of
the electrical components in conformity with
the EMC Guideline.
The aim of the EMC Guideline is, as the name
implies, to achieve electromagnetic compa-
tibility with other products and systems. The
guideline ensures that the emissions from
the product concerned are so low that they
do not impair another product‘s interference
immunity.
In the context of the EMC Guideline, two
aspects must be borne in mind:
• the product‘s interference immunity
• the product‘s actual emissions
The EMC Guideline expects EMC to be taken
into account when a product is being developed;
however, EMC cannot be designed in, it can only
be quantitatively measured.
Note on EMC conformity
The conformity procedure is the responsibility of
boththepowerconverter‘ssupplierandthemanu-
facturer of the machine or system concerned, in
proportiontotheirshareinexpandingtheelectrical
equipment involved.
Notes on EMC
MM
Mains filter
Converter
Line reactor
Supply transformer for a residential
area (rating normally
≤
1,2 MVA)
Earthed public 400-V
network with neutral
conductor
Medium-voltage network
Earthed
neutral
To other loads, e.g. drive systems
An isolating transformer
with an earthed screen
and earthed iron core
renders mains filter and
line reactor superfluous.
Operation at public
low-voltage network
together with other
loads of all kinds.
Residential area
To other loads which have to be protected from the system disturbances caused by
power converters (HF interference and commutation notches)
Converter
MM
MM MM
alternative alternative
Line reactor +
Y-capacitor
Medium-voltage network
Supply transformer for a residential
area (rating normally ≤1.2 MVA)
Earthed
neutral
Earthed public 400-V
network with neutral
conductor
To other loads, e.g. drive systems
Mains filter
Line reactor
Converter Converter
Mains filter
Line reactor
Converter Converter
An isolating transformer
with an earthed screen
and earthed iron core
renders mains filter and
line reactor superfluous.
Operation at public
low-voltage network
together with other
loads of all kinds.
To other loads, e.g. drive systems
To other loads which have to be protected from the system disturbances caused by
power converters (HF interference and commutation notches)
Earthed public 400-V
network with neutral
conductor
Operation at public
low-voltage network
together with other
loads of all kinds.
Light industry Residential area
Commutaion notches < 20%
You will find further informa-
tion in publication:
Technical Guide chapter:
EMC Compliant Installa-
tion and Configuration for
a Power Drive System

9
3ADW000191R0500 DCS800 Quick guide edisf e
For compliance with the protection objectives
of the German EMC Act (EMVG) in systems and
machines, the following EMC standards must
be satisfied:
Product Standard EN 61800-3
EMC standard for drive systems (PowerDrive-
System), interference immunity and emissions
in residential areas, enterprise zones with light
industry and in industrial facilities.
This standard must be complied with in the EU
for satisfying the EMC requirements for systems
and machines!
Classification
Thefollowingoverviewutilisesthe
terminologyandindicatesthe ac-
tion required in accordance with
Product Standard
EN 61800-3
For the DCS800 series, the limit
values for emitted interference
are complied with, provided the
measure indicated is carried
out. PDS of category C2 (for-
merly restricted distribution in
first environment) is intended to
be installed and commissioned
only by a professional (person
or organization with necessary
skills in installing and/or com-
missioning PDS including their
EMC aspects).
For power converters without
additional components, the fol-
lowing warning applies:
This is a product of category C2
under IEC 61800-3:2004. In a
domestic/residentialenvironment
this product may cause radio
interference in which case sup-
plementary mitigation measures
my be required.
The field supply is not depicted
in this overview diagram. For the
field current cables, the same
rules apply as for the armature-
circuit cables.
MMMM
emv_clssif_b.dsf
Converter
transformer
Case-referenced EMC analysis
alternative
Converter
transformer
with earthed
iron core
(and earthed
screen where
appropriate)
alternative
I > 400 A
and/or
U > 500 V
Operation with separate power converter transformer. If there
are other loads at the same secondary winding, these must be
able to cope with the commutation gaps caused by the power
converter. In some cases, commutating reactors will be
required.
To other loads, e.g. drive systems
Converter Converter
Line reactor
Medium-voltage network
Industrial
zone
For emitted interference, the following apply:
EN 61000-6-3 Specialised basic standard for emissions in light industry
can be satisfied with special features (mains filters, screened
power cables) in the lower rating range *(EN 50081-1).
EN 61000-6-4 Specialised basic standard for emissions in industry
*(EN 50081-2)
For interference immunity, the following apply:
EN 61000-6-1 Specialised basic standard for interference immunity in
residential areas *(EN 50082-1)
EN 61000-6-2 Specialised basic standard for interference immunity in in-
dustry. If this standard is satisfied, then the EN 61000-6-1
standard is automatically satisfied as well *(EN 50082-2).
* The generic standards are given in brackets
satisfied
satisfied
Second environment (industry) with PDS categories C3, C4
on customer's request satisfied
MM
MM MM
I
DC
< 100 A
I
DC
< 100 A
I
DC
>100 A
Supply transformer for a
residential area (rating
normally ≤ 1.2 MVA)
Earthed 400-V network
with neutral conductor ;
3~ ≤ 400 A
Operation at low-voltage network together with
other loads of all kinds, apart from some kinds
of sensitive communication equipment.
To other loads, e.g. drive systems
Line reactor +
Y-capacitor
Line reactor
Converter Converter
Mains filter
Earthed
neutral
Medium-voltage network
Industrial zone
alternative alternative
Line reactor
Converter
alternative
Commutation notches < 40%
PDS category C3 PDS category C4
Not applicable
EN 61800-3
Standards
EN 61000-6/3
EN 61000-6/3
EN 61000-6-2
EN 61000-6-1
english

10 3ADW000191R0500 DCS800 Quick guide edisf e
X2:
X1:
ATACH
±90... ± 270 V
± 30... ± 90 V
± 8... ± 30 V
AI4
(5 ms)
GND
GND
39k2
+10V
Power
Sense 0 V
Sense 5 V
AI3
(5 ms)
AI1
(3.3 ms)
+/- I-act
47.5
100 µ
100n
GND (AOx)
+10V
GND
-10V
DI1
DI3
DI4
DO4
DO5
DO1
4k75
3
4
5
6
9
X6:1
3
4
10
4
5
1
2
3
6
5
10
8
9
10
5
2
6
8
10
8
X3:1
X4:1
X5:1
X7:
SDCS-CON-4
Firmware
GND
1
3
S1
Con4_I_O-b.dsf
12k8
5k
1k66
+
-
4
6
S1
S2
34
250
S3
56
78
S3
34
250
+
-
SDCS-IOB-3
(PS5311)
9
8
7
ATACH1
ATACH2
S1
+
-
+
-
+
-
+
-
GND
13
S4
2
121 100nF
46
S4
5
121 100nF
7
10
S4
8
121 100nF
10k
10k
10k
+
-
+
-
+
-
PIN-4
= 5 V
S4
11
12
2k21 221k
4k75
47nF Z15
+
-
5 V
Relay driver
Relay driver
Relay driver
Relay driver
Relay driver
Relay driver
Relay driver
X
9
τ = 10 ms
τ = 10 ms
τ = 10 ms
τ
= 10 ms
τ = 10 ms
τ
= 3
.
3 ms
τ = 3 . 3 ms
ChA
ChB
ChZ
ChA
ChB
ChZ
POW-4 = 5V/
15V/24V
CON-4 = 24 V
Resolution
[bit]
Input/output
values
Hardware
Scaling
by
Common
mode
range
Remarks
15 + sign ±90...270 V
±30...90 V
±8...30 V
①
Firmware
±15 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15 V
15 + sign -10...0...+10 V Firmware ±15V
Power
+10 V ≤5 mA for ext. use
e.g. refer. pot.
-10 V ≤5 mA
11 + sign -10...0...+10 V Firmware ≤5 mA
11 + sign -10...0...+10 V Firmware ≤5 mA
-10...0...+10 V Firmware+
Hardware
≤5 mA 8 V -> min. of
325% of [99.03] or
230% of [4.05]
Encoder supply
Remarks
Inputs not isolated
Impedance = 120 W, if selected
max. frequence ≤300 kHz
5 V
24 V
≤250 mA
≤250 mA
Sense lines for GND and supply
to correct voltage drops on cable
(only if 5 V encoder is in use).
Input value
Signal
definition by
Remarks
0...7.3 V
7.5...50 V
Firmware -> “0“ status
-> “1“ status
Output value
Signal
definition by
Remarks
50 * mA
22 V at no
load
Firmware Current limit for all 7
outputs = 160 mA
Do not apply any reverse
voltages!
* short circuit protected
①gain can be varied in 15 steps between 1 and 4 by software parame-
ter
Standard function assignments for the terminals

11
3ADW000191R0500 DCS800 Quick guide edisf e
Converters D1...D4 drive configuration using ‘OnBoard‘ field exciter
Terminal selection according FACTORY macro (default)
F6
DCS8_ans_1_1d.dsf
further information see the following page
Connection example
english

12 3ADW000191R0500 DCS800 Quick guide edisf e
The relay logic can be split into three parts:
a: Generation of the ON/OFF and START/STOP com-
mand:
The commands represented by K20 and K21 (latching inter-
face relay) can be e.g. generated by a PLC and transferred to
the terminals of the converter either by relays, using galvanic
isolation or directly via 24V signals.
These commands can be as well transferred via serial
communication. Even a mixed solution can be realized by
selecting different possibilities for the one or the other signal
(see parameter group 11).
ON
RUN
RESET
MCW (7.01)
ON
RUN
RESET
ON
RUN
RESET
7.04
gen_ctrl_cmd_a.dsf
USED MCW
HW I/O
command
location (10.01)
PC tool or panel
local /
remote
used
Main Control Word
b: Generation of control and monitoring signals:
The main contactor K1 for the armature circuit is controlled
by a dry contact (DO 8) located on the SDCS-PIN-4. Status
of fans and fans klixon can be monitored by means of fan
ack signals: MotFanAck (10.06) and ConvFanAck (10.20).
c: OFF2, OFF3 Stop function:
Beside ON/OFF and START/STOP, the drive is equipped
with two additional stop functions, OFF2 and OFF3, accor-
ding to Profibus standard. OFF3 is a scalable stop function
(rampstop, max torque stop, dynamic braking …) to perform
stop category 1. This function should be connected to the
E-STOP button without any time delay. In case of ramp stop
selection the, K 15 timer relay must be set longer than the
EStopRamp (22.04). For COAST selection, the drive opens
the main contactor immediately.
OFF2 switches off DC current as fast as possible and pre-
pares the drive for opening main contactor or drop down
mains supply. For a normal DC motor load the time to switch
OFF the DC current is below 20 ms. This function should be
connectedtoallsignalsandsafetyfunctionsopeningthemain
contactor. This function is important for 4-quadrant drives.
Do not open main contactor during regenerative current.
The correct sequence is
1. switch off regenerative current
2. then open the main contactor
In case of the E-STOP is hit, the information is transferred
to the converter via digital input 5. In case of rampstop, or
max torque selection the converter will decelerate the motor
and then open main contactor.
START, STOP and E-STOP control
If the drive has not finished the function within the K15 timer
setting, the drive must get the command to switch OFF the
current via K16. After K16 timer set has elapsed the main
contactor is opened independent of the drives status.
K16
K15 K16
K15
DI4
K15
X6:9
CON-4
S1
1
2
Anschl_special_a.dsf
EMER.
STOP
ELEC.
DISCONN.
Block
current
command
Timer K15
Timer K16
Stop-Mode_a.dsf
E-STOP
speed
Block current control
K1 main contactor
E-Stop ramp Coast
E-Stop reaction

13
3ADW000191R0500 DCS800 Quick guide edisf e
Converter type Model Configuration Fan voltage
DCS800-S01-0020-04/05...
DCS800-S02-0025-04/05
D1 - no fan
DCS800-S0x-0045-04/05...
DCS800-S0x-0140-04/05
D1 1 115 or 230 VAC
DCS800-S0x-0180-04/05...
DCS800-S0x-0260-04/05
D2 1 115 or 230 VAC
DCS800-S0x-0315-04/05...
DCS800-S0x-0350-04/05
D3 1 115 or 230 VAC
DCS800-S0x-0405-04/05...
DCS800-S0x-0520-04/05
D3 2 115 or 230 VAC
DCS800-S0x-0610-04/05...
DCS800-S0x-0820-04/05
D4 3 230 VAC
DCS800-S0x-0610-04/05...
DCS800-S0x-0820-04/05
D4
Pluscode S171
3 115 VAC
DCS800-S0x-0900-04/05...
DCS800-S0x-1000-04/05
D4 3 230 VAC
DCS800-S0x-0900-04/05...
DCS800-S0x-1000-04/05
D4
Pluscode S171
3 115 VAC
Fan power connection
1 2 3 X2: 4 5
L N
230 Vac
1 2 3 X2: 4 5
L N
115 Vac
M
~
1 2 3 X2:
M
~
4 5
M55 M56
M
~
1 2 3 X2:
M
~
4 5
M55 M56
M
~
M
~
M57 M58
M55
M
~
1 2 3 4 5 X2:
L N
L N
1 2 3 X2: 4 5
L N
230 Vac
1 2 3 X2: 4 5
L N
115 Vac
ϑ
230 VAC or
115 VAC with Pluscode +S171
DCS8 fan conn D1-D4.dsf
Fan assignment for DCS800
Fan connection for DCS800
Terminals on top of converter housing
Configuration 1
D1- D3
Configuration 2
D3
Configuration 3
D4
english

14 3ADW000191R0500 DCS800 Quick guide edisf e
DCS800 terminal alloc.dsf
X4X3 X5 X6 X7
1 1 1 1 1
2
S5
1
15
6 9
S3
S2
1
X1
X2
X17
2
25
26
1
2
25
26
S4
1
2
1 2
1 2
1 2
H2500
1
2
D2100
1
D2001
D2001
D1000
1 30
1
2
1
2
1
2
1 26
S1
1
42
1
2
3
10
11
12
1
82
1
42
1
2
3
7
8
9
Jumpers shown in default position
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8
X8
1
42
S2 S1
1
2
3
X51 X52 X53 X54
24V
DCS Link
24V
0V
GND B
CANL
CANH
GND B
CANL
CANH
grey grey grey grey dark grey dark grey
d
ark
grey
blue
blue
RxD
CH 1
TxD RxD
CH 2
TxD RxD
CH 3
TxD RxD
Terminal locations on the converter
Macro finder
Macro name Main
Contactor
ON / OFF
Start/Stop
DI function Comment DI5 --> ESTOP
DI6 --> Reset
Standard
AC Static
Jog1 --> DI1
Jog2 --> DI2
Ext Fault --> DI 3
Ext Alarm --> DI4
Hardware I/O control x
2-wire DC cont. US
DC Static
Jog1 --> DI1
Jog2 --> DI2
Ext Fault --> DI 3
Main Cont Ack --> DI4
Hardware I/O control x
3-wire DC cont. US
DC Pulse
Fix speed1 --> DI1
Ext Fault --> DI 3
Main Cont Ack --> DI4
Hardware I/O control x
3-wire Standard
AC Pulse
Fix speed1 --> DI1
Ext Fault --> DI 3
Ext Alarm --> DI4
Hardware I/O control x
Torque limit
AC Static
Jog1 --> DI1
Jog2 --> DI2
Ext Fault --> DI 3
Ext Alarm --> DI4
Hardware I/O control
+ Torque limit x
Manual / Const
AC Pulse
Jog1 --> DI1
Jog2 --> DI2
Direction --> DI 3
SpC - KP, KI --> DI4
Hardware I/O control
select gain
x
Hand / Auto
AC Static
Control select --> DI2
Reference select --> DI2
Direction select --> DI 3
Hardware I/O control
or field bus control x
Hand / Mot Pot
AC Pulse
Motor pot up --> DI1
Motor pot down --> DI2
Direction select --> DI 3
Reference select --> DI4
Hardware I/O control
Reference hardware or Motor
potentiometer
x
Motor Pot
AC Static
Direction select --> DI 1
Motor pot up --> DI2
Motor pot down --> DI3
Motor pot minimum --> DI4
Hardware I/O control
Reference Motor potentiometer x
Torque Ctrl
AC Static
OFF2 (coast stop) --> DI1
Torque select --> DI2
Ext Fault --> DI 3
Hardware I/O control
Speed control or Torque
reference
x
Enabling a macro
Use the
[DCS800Wizard] 2. Macro
assistant of DriveWindow
Light or
Parameter browser, either
through the control panel,
DriveWindow, or DriveWindow
Light.
Use the following parameters:
ApplMacro (99.08) =
Macro selection
Applrestore (99.07) =
YES = execute selection
MacroSel (8.10) =
double check
NOTE
Functions and inputs defined
by macro can be changed la-
ter on without restrictions.
NOTE
Macro diagrams see page
93 ...

15
3ADW000191R0500 DCS800 Quick guide edisf e
english
Notes For North American Installations
1. EMC conformity is not usually required in North Ame-
rica. In most cases, the section “Notes on EMC” can be
bypassed. In this manual, you will see references to DIN, EN
and VDE standards. These are European standards and,
generally, do not apply to North America. It is, however,
the responsibility of the user to determine which standards
need to be followed.
2. If using a DC contactor, you must connect an auxiliary
contact to a digital input of your choice and set para. Main-
ContAck accordingly. Set the following parameters:
MainContAck (10.21) = DI-1 (or any input you
choose for the DC cont.
auxiliary contact)
DO8BitNo (14.16) = 10
MainContCtrlMode (21.16) = DCcontact (3)
SettheseparametersAFTERmacrosareloadedbutBEFORE
the drive is commissioned.
Digital output 8 (DO-8) must be used to turn the DC
contactor on and off.
3. If using Dynamic Braking, the drive allows you to se-
lect the stopping method under three different situations.
Parameters 21.02, 21.03 and 21.04 select the stopping
method for loss of
the OnOff, run command (StartStop, Jog1, Jog2, etc.), and
E-Stop input, respectively.
Each can be set to:
• RampStop • TorqueLimit
• CoastStop • DynBraking
In order to command the drive to perform a DB stop, one
or more of these parameters must be set to DynBraking.
Most users will want the drive to ramp stop when OnOff or a
run command (StartStop, Jog1, Jog2, etc.) input is cleared,
and dynamically brake when the E-Stop input is cleared. In
that case, use the following settings:
• Off1Mode (21.02) = RampStop
• StopMode (21.03) = RampStop
• E StopMode (21.04) = DynBraking
However, any case is allowed and the final decision is left
to the user.
Other parameters control stops during faults.
See:
LocalLossCtrl (30.27) ComLossCtrl (30.28)
FaultStopMode (30.30) SpeedFbFltMode (30.36)
If using EMF feedback with dynamic braking, set:
• DynBrakeDly (50.11) = t
Where: t = the time (sec) it normallytakesthemotor
to stop during dynamic braking
DC contactor US:
DC contactor US K1.1 is a special designed contactor with 2x
NO contacts for C1 and D1 connection and 1x NC contact for
connection of Dynamic Brake resistor RB.
The contactor should be controlled by signal 6.03 Bit 10.
The acknowledge can be connected to parameter:
10.21 MainContAck
10.23 DCBreakAck
Overview of the Installation and Commissioning Process
This is to protect the motor and converter if a commutation
fault should occur. NOTE: DC output fuses are the same
type and size as AC line fuses.
Line reactor:
All thyristor-based dc converters cause notching in the AC
line due to motor commutation. A properly sized line reactor
will mitigate the effect on the line. Unless the converter uses
a dedicated isolation transformer, each converter requires
its own line reactor.
AC or DC contactor:
A contactor is required to safely disconnect the motor from
the incoming power when the converter is off. The contactor
can be installed between the line and the converter (an AC
contactor) or between the converter and the motor (a DC
contactor). Do not use both.
IMPORTANT: Other equipment may be necessary de-
pending on application and local codes.
Step 1:
Checkconverterfordamage. ContactABBTechnicalSupport
if damage is found. In North America, call 1-800-435-7365
(1-800-HELP-365)
Step 2:
Select supporting hardware for the converter:
For specific recommendations for fuses, reactors, and
contactors, see the DCS800 hardware manual or technical
catalog.
Circuit breaker or disconnect:
Current rating = Idc * 0.816 * 1.25 (min)
= Idc * 0.816 * 2.50 (max)
Where: Idc = nominal DC motor current
Fuses:
AC Line Fuses: To properly protect the converter, semi-
conductor fuses on the incoming AC power line are required
in all cases.
DC Output Fuses: Fuses between the motor and the
converter are required for all regenerative (4-Q) converters.

16 3ADW000191R0500 DCS800 Quick guide edisf e
Step 3:
Mount and wire the converter and supporting hardware in-
side an industrial enclosure with adequate cooling (DCS800
modules have rating of NEMA type OPEN).
The following control and signal wiring is required:
o If using an AC contactor, we recommend wiring an auxi-
liary contact to the digital input you have designated as
MainContAck (10.21) or Start/Stop (10.16).
o If using a DC contactor, you must wire an auxiliary contact
from the contactor to the digital input you have designated
as MainContAck (10.21).
o Wire 115 or 230 Vac 1-phase power to terminal block 99
for converter control power.
o Wire 1-phase power to converter for cooling fans. See
table and wiring diagrams in this manual.
• D1 – D3 frames: 115/230 Vac selectable. Fan
terminal X2 is on top of the converter.
• D4 frame: If type code includes +S171, use 115
Vac; otherwise use 230 Vac. Fan terminal X2 is
on top of the converter.
o Wire tachometer or encoder to terminal block X3 (tacho)
or X5 (encoder).
o Wire analog inputs (e.g., speed reference) and outputs
(e.g., meters for motor voltage, current) to terminal block
X3 and/or X4.
o Wire high speed serial interface if needed. (Requires
optional fieldbus interface board.)
o The DCS800 allows you to choose the usage of each
digital and analog input and output. The converter has
factory default settings which can be changed by loading
a macro, but some designations are universal. They
include:
• Digital input 5: Estop
• Digital input 6: Fault reset
• Digital input 7: On/Off (maintained) or On-Start
(pulsed)
• *Digital input 8: Start/Stop (maintained) or Off-
Stop (pulsed)
• Digital output 8: Main Contactor On (3 Amps
max. at 115 – 230 Vac)
*except Hand/Auto macro
o Other signals may be required depending on your ap-
plication (e.g., motor fan acknowledge input, Off2 input,
fan-on output, brake output).
o You will select the macro and / or choose the configuration
for digital and analog inputs and outputs in step 2 of the
commissioning process, or by updating group 10 and 14
parameters.
o Check all wire terminations (with continuity tester) before
proceeding to the next step.
Step 4:
Connectthedrivesystemtoincomingpowerandthemotorto
the converter (both field and armature) as well as accessory
equipment (motor fan, thermal switch, brake, etc.).
o See hardware manual for typical cable size and tightening
torque recommendations.
o IMPORTANT: Be sure all safety equipment is properly
sized for your application
Step 5:
Apply control power to the converter.
o IMPORTANT: See section “Safety and Operating
Instructions” in this manual before proceeding.
o Apply power to terminal block 99 and X2. The keypad
should light up and show the menu screen. The converter
fans should start to run (if converter has fans).
Step 6:
Commission the converter using Drive Windows Light
(preferred) or the control panel.
o IMPORTANT: Seesafetyalertsandgeneralinstructions
in the section “Commissioning” before proceeding.
o InstalltheDCS800PCtoolsonyourcomputer. Instructions
are in this manual. Use DriveWindow Light to commission
your converter.
o If no PC is available, commission your drive using the
control panel as follows:
• On the control panel, press the softkey to select
MENU.
• Usingthedownarrow, select ASSISTANTS. Then
press ENTER.
• Starting with “name plate data,” press SEL.
Change the value with the arrow keys. Then press
SAVE.
• Repeat above with other parameters. Follow
directions on the screen.
Configuring and Displaying analog and digital I/O
HINT: To see if the drive is responding to an “on” or “run” command, view signal 8.08.
Control Panel:
o Digital Status: View signal 8.05 (DI’s) or 8.06 (DO’s).
Display is in hexadecimal.
o Configure digital inputs with Group 10.
o Analog Status: View signal 5.03 (AI1) or 5.11 (AO1).
Display is in Volts.
o Configure analog speed ref. with Group 11.
DriveWindow Light:
o Connect to the DCS800 and go on line by clicking on
File, then New Online Drive.
o Click on Wizard, at left side of the screen.
o Click on Advanced.
o Check the box for “I/O assistant,” then click on Next.
o Click on “edit parameters” in the appropriate section
(analog or digital inputs or outputs).

17
3ADW000191R0500 DCS800 Quick guide edisf e
1. General
In operation, drive converters, depending on their degree of
protection, may have live, uninsulated, and possibly also moving
or rotating parts, as well as hot surfaces.
In case of inadmissible removal of the required covers, of
improper use, wrong installation or maloperation, there is the
danger of serious personal injury and damage to property.
For further information, see documentation.
All operations serving transport, installation and commissioning
as well as maintenance are to be carried out by skilled techni-
cal personnel (Observe IEC 364 or CENELEC HD 384 or DIN
VDE 0100 and IEC 664 or DIN/VDE 0110 and national accident
prevention rules!).
For the purposes of these basic safety instructions, “skilled
technical personnel” means persons who are familiar with the
installation, mounting, commissioning and operation of the
product and have the qualifications needed for the performance
of their functions.
2. Intended use
Drive converters are components designed for inclusion in elec-
trical installations or machinery.
In case of installation in machinery, commissioning of the drive
converter (i.e. the starting of normal operation) is prohibited until
the machinery has been proved to conform to the provisions of
the directive 89/392/EEC (Machinery Safety Directive - MSD).
Account is to be taken of EN 60204.
Commissioning (i.e. the starting of normal opertion) is admissible
only where conformity with the EMC directive (89/336/EEC) has
been established.
The drive converters meet the requirements of the low-voltage
directive 73/23/EEC. They are subject to the harmonized stand-
ards of the series prEN 50178/DIN VDE 0160 in conjunction with
EN 60439-1/ VDE 0660, part 500, and EN 60146/ VDE 0558.
The technical data as well as information concerning the sup-
ply conditions shall be taken from the rating plate and from the
documentation and shall be strictly observed.
3. Transport, storage
The instructions for transport, storage and proper use shall be
complied with.
The climatic conditions shall be in conformity with prEN 50178.
4. Installation
The installation and cooling of the appliances shall be in accord-
ance with the specifications in the pertinent documentation.
The drive converters shall be protected against excessive
strains. In particular, no components must be bent or isolating
distances altered in the course of transportation or handling. No
contact shall be made with electronic components and con-
tacts.
Drive converters contain electrostatic sensitive components
which are liable to damage through improper use. Electric
components must not be mechanically damaged or destroyed
(potential health risks).
5. Electrical connection
When working on live drive converters, the applicable national
accident prevention rules (e.g. VBG 4) must be complied with.
The electrical installation shall be carried out in accordance with
the relevant requirements (e.g. cross-sectional areas of conduc-
tors, fusing, PE connection). For further information, see docu-
mentation.
Instructions for the installation in accordance with EMC require-
ments, like screening, earthing, location of filters and wiring,
are contained in the drive converter documentation. They must
always be complied with, also for drive converters bearing a
CE marking. Observance of the limit values required by EMC
law is the responsibility of the manufacturer of the installation or
machine.
6. Operation
Installations which include drive converters shall be equipped
with additional control and protective devices in accordance with
the relevant applicable safety requirements, e.g. Act respecting
technical equipment, accident prevention rules etc. Changes
to the drive converters by means of the operating software are
admissible.
After disconnection of the drive converter from the voltage
supply, live appliance parts and power terminals must not be
touched immediately because of possibly energized capacitors.
In this respect, the corresponding signs and markings on the
drive converter must be respected.
During operation, all covers and doors shall be kept closed.
7. Maintenance and servicing
The manufacturer’s documentation shall be followed.
Keep safety instructions in a safe place!
Safety and operating instructions
for drive converters DCS / DCF / DCR
(in conformity with the low-voltage directive 73/23/EEC)
english

18 3ADW000191R0500 DCS800 Quick guide edisf e
After inserting the DCS800 CD all programs and documentation
necessary to work with the DCS800 will be automatically installed.
This includes:
1. DriveWindow Light for parameterization, commissioning and
service
2. Hitachi FDT 2.2 for firmware download
3. Installation CD of DCS800 Drive for e.g. DWL Wizard, ABB
documents
4. CoDeSys for 61131 application programming
Attention:
If You do not want to install a certain program just skip it by using
Cancel at the beginning of the program’s wizard.
If the installation routine does not start automatically:
- Go to Start/Run and browse for setup.exe on the CD. Now start
the installation by confirming with OK
- Compact installtion for DriveWindow Light + Commsioning
Wizard + DriveWindow Light AP is reccomended
Steps to connect Drive to PC
• The documentation can be found under
C:\ABB\DCS800\Docu
• Remove design cover from the converter module
Remove the DCS800 Control Panel if Connect drive (X34) to your PC COM port
present. Depress the locks to remove
the cover
• Start DriveWindow Light PC tool
Check the communication setting of your COM port
If You use USB to COM port interface or PCMCIA / COM ad-
apters double check the active COM enabled
Start => Settings => Control Panel => System => Hardware
=> Device Manager
COM address of USB interface can change after the next boot
procedure or after disconnecting and reconnecting of the USB
interface.
Note:
PCMCIA to COM Port provide a stable and faster drive interface.
Utilize DriveWindow Light or DCS800 Panel Wizard continue
with chapter Commissioning in this manual.
For commissioning by DriveWindow find a workspace descripti-
on in the DCS800 Firmware manual.
Installing the DCS800 PC tools on Your computer

19
3ADW000191R0500 DCS800 Quick guide edisf e
Commissioning
Danger! High voltage: this symbol warns of high
voltages which may result in injuries to persons
and/or damage to equipment. Where appropriate,
the text printed adjacent to this symbol describes
how risk of this kind may be avoided.
General warning: this symbol warns of non-elec-
trical risks and dangers which may result in serious
or even fatal injuries to persons and/or damage to
equipment. Where appropriate, the text printed
adjacent to this symbol describes how risk of this
kind may be avoided.
General instructions
• This short commissioning refers to Chapter 5 Con-
nection examples of this publication.
• Safety and operating instructions - see chapter 6
of this publication.
• Recommendations for motor and field voltages see
Technical catalogue.
• In accordance with DIN 57 100 Part 727 / VDE 0100
Part 727, precautions must be taken to enable the
drive to be shut down, e.g. in the event of danger.
The unit’s digital inputs or the control panel are not
sufficient as the sole measure for this purpose!
Warning of electrostatic discharge: this symbol
warns you against electrostatic discharges which
may damage to unit. Where appropriate, the text
printed adjacent to this symbol describes how risk
of this kind may be avoided.
NEC motor overload protection
The DCS800 provides a solid-state motor overload
protectioninaccordancewiththeNEC.Theoverload
protection(e.g. protectionlevel in percentoffull-load
motor current) can be adjusted by parameters in
group 31 and group 99.
The instructions can be found in chapter Motor
thermal model of the DCS800 Firmware manual.
Preparations
• Check unit for any damage!
• Install unit and wire it up
• Supply voltage level / Rated value correct for elec-
tronics and fan?
• Supply voltage level / Rated value correct for arma-
ture-circuit converter?
• Supply voltage level / Rated value correct for field
supply?
• Wiring / cross-sections, etc. correct?
• EMERGENCY STOP functioning properly?
• COAST STOP functioning properly?
Start the wizard in DriveWin-
dow Light:
For basic commissioning press the Start button or select a specific assistant:
7. Field weakening assistant
6. Autotuning speed controller
5. Speed feedback assistant
4. Autotuning armature current controller
3. Autotuning field current controller
2. Macro assistant
1. Name plate data
Next >
Next >
Next >
Next >
Next >
Next >
Select specific
assistant & press Next
Wiz select.dsf
For more information about the wizard, parameters faults and alarms press the Help
button!
Commissioning DriveWindow Light
english

20 3ADW000191R0500 DCS800 Quick guide edisf e
DCS800 Control Panel
The following table summarizes the button functions and displays of the
DCS800 Control Panel (DCS CP).
DCS800 QG pan ov_a.dsf
With USISel (16.09) it is possible to limit the amount of displayed parameters!
General display features
Following modes are available in the MAIN MENU:
1. Parameters mode
2. Start-up assistants mode
a. Name plate data
b. Macro assistant
c. Autotuning field current controller
d. Autotuning armature current controller
e. Speed feedback assistant
(Tacho fine tuning not available)
f. Autotuning speed controller
g. Field weakening assistant
(only used when maximum speed is higher than
base speed)
3. Macros mode (currently not used)
4. Changed parameters mode (compare to default and
display changed parameters)
5. Fault logger mode (Display fault history)
6. Clock set mode
7. Parameter backup mode
• copy active parameter set from the drive into the
DCS800 Control Panel (only in local mode)
• copy parameter set from DCS800 Control Panel into
the drive (only in local mode)
8. I/O settings mode (currently not used)
Parameters entered by assistant
99.02 Motor 1 nominal Voltage
99.03 Motor 1 nominal current
99.04 Motor 1 base speed
20.01 Motor 1 minimum speed
20.02 Motor 1 maximum speed
99.11 Motor 1 nominal field current
30.09 Armature over current level
30.16 Motor 1 over speed
99.10 Nominal mains voltage
99.12 Motor 1 used fex type
20.05 Torque maximum
20.06 Torque minimum
20.12 Motor 1 current limit bridge 1
20.13 Motor 1 current limit bridge 2
50.04 Motor 1 encoder pulse number, if selected
50.02 Motor 1 encoder measured mode, if selected
50.13 Motor 1 tacho volt, only DWL
50.12 Motor 1 tacho adapt, only DWL
20.03 Zero speed limit
22.01 Acceleration time 1
22.02 Deceleration time 1
30.12 Motor 1 field minimum trip
44.01 Field control mode