ABB AF190-30 User manual

AF(S)190(B)-30(RT), AF(S)205(B)-30(RT), AF(S)265(B)-30(RT), AF(S)305(B)-30(RT), AF(S)370(B)-30(RT)
CAL19-11(RT), CAL19-11B(RT), CEL19-10(RT), CEL19-01(RT)
1SFC100008M0201 Nov 2018 1/4
ABB AB, Control Products
SE -721 61 Västerås, Sweden
Telephone [phone]
Telefax [phone]
http://www.abb.com/lowvoltage
CAL/19 Pilot duty acc.to UL 508
Rating Code VoltageCurrent
Continuous
Therminal
Make/Break Current
A 600
Q 300
10A
2,5 A
120V Ac
240V Ac
480V Ac
600V Ac
60 A / 6 A
30 A / 3 A
15 A / 1,5 A
12 A / 1,2 A
125V Dc
250V Dc
0.55 A
0.27 A
Operating instructions
Betriebsanleitung
Notice d’instructions
Instruktion
Istruzioni tecniche
IInstrucciones de empleo
Contactors
Schutze
Contacteurs
Kontaktorer
Contattori
Contactores
Auxiliary contacts
Hilfsschalter
Contactsauxiliaires
Kontaktblock
Contatti ausiliari
Contatti auxiliares
操作说明 接触器 辅助触头
Инструкция по эксплуатации Контакторы Вспомогательные контакты
A1 A2
1L1 3L2 5L3
2T1 4T2 6T3
14X
NO
NC
NC
NO
13X
21X
22X
A1 A2
1L1 3L2 5L3
2T1 4T2 6T3
14X
NO
NC
NC
NO
13X
21X
22X
44X
NO
NC
NC
NO
43X
31X
32X
12
1 2+AF ... -30-22
AF ... -30-11
1
1L1 3L2 5L3
2T1 4T2 6T3A2
A1 31X
NO
43X
44X32X
NC
NONC
13X
NC
21X
22X14X
NO
NCNO
1L1 3L2 5L3
2T1 4T2 6T3A2
A1 13X
NC
21X
22X14X
NO
NCNO
Warning!
installation standards and safety regulations. Before installing the contactor, make sure that the control voltage supply corresponds with the
marked voltage. High voltage testing shall not be carried out across the control voltage terminals (A1 and A2). Wrong control voltage or high
voltage testing across the terminals can damage the contactors electronic control circuits.
Warnung!
Das Berühren stromführender Teile ist lebensgefährlich! Der Einbau und die Inbetriebnahme dieses Produkts muss von einem Elektrofachmann gemäß den Ein-
baunormen und Sicherheitsbestimmungen durchgeführt werden. Vor dem Einbau des Schützes muss sichergestellt werden, dass die Steuerversorgungs-spannung
der Bemess-ungsspannung entspricht. Die Hochspannungsprüfung darf nicht über die Steuerspannungsklemmen (A1 und A2) vorgenommen werden. Unsach-
gemäße Steuerspannungs- oder Hochspannungsprüfungen über die Klemmen können zu Schäden an der elektronischen Steuerschaltung des Schützes führen.
Advertencia!
realizar test de alto voltaje en los terminales de bobina (A1 y A2). Una tensión de control errónea o una alta tensión de test en los terminales, puede dañar los
circuitos electrónicos de control del contactor.
Avertissement!
que la tension du circuit de contrôle correspond bien aux indications de l’appareil. Ne pas réaliser de test d’haute tension entre les bornes bobines (A1 et A2).
Avvertenza!
elettricista professionista il quale applichi le regole del mestiere, le norme di installazione ed i regolamenti di sicurezza. Prima della messa in servizio del
oppure una prova di alta tensione tra i morsetti A1 e A2 può provocarne il danneggiamento.
Varning!
Beröring av spänningsförande delar är förenat med livsfara. Installation och igångsättning av apparaten samt alla ingrepp bör utföras av en kompetent
elinstallatör enligt gällande installationsnormer och säkerhetsföreskrifter. Kontrollera före installationen av kontaktorn att aktuell manöverspänning överens-
stämmer med apparatens märkdata. Man ska inte göra högspänningsprovning mellan apparatens manöveranslutningar (A1 och A2). Felaktig manöverspänning
eller hög-spänningsprovning mellan anslutningarna kan skada apparatens styrelektronik.
警
告
！
请勿触摸带电部件
，因为这样是危险的！安装及试运转产品时必须由有资质的电工进行，并且按照安装指引及安全规则来完成。
在控制电压端子(A1 和A2 ）进行高电压测试。在控制电压端子上通入
错误的控制电压或进行高电压测试将会损坏接触器的电子控制电路。
安装接触器前请确保控制电源电压与标称电压一致。
不应
осторожность!
Не прикасайтесь к токоведущим частям, это опасно! Установка и ввод в эксплуатацию данного устройства должны выполняться квалифицированным
персоналом, в соответствии с стандартами и правилами техники безопасности. Перед установкой контактора убедитесь, что напряжение цепи управления
соответствует напряжению катушки управления контактора. Высокое испытательное напряжение не должно подаваться на терминалы (А1 и А2) цепи
питания электромагнитной системы контактора. Неправильно выбранное напряжение или испытание высоким напряжением через эти терминалы могут
повредить электронные схемы управления контактора.
1 2+AFS ...-30-12
1L1 3L2 5L3
2T1 4T2 6T3A2
A1 25X
26X
NC
NC
13X
NC
21X
22X14X
NO
NCNO

1SFC100008M0201 Nov 2018 2/4
ABB AB, Control Products
SE -721 61 Västerås, Sweden
Telephone [phone]
Telefax [phone]
http://www.abb.com/lowvoltage
M10
M8 Max 24 mm Max 24 mm
Max 32 mm
Max 8 mm
Max 10 mm
Max 32 mm
18 Nm - 160lb.in.
28Nm - 240lb.in.
AF(S)190, AF(S)205
AF(S)265, AF(S)305, AF(S)370
> 5 mm
13X
44X
NC
21X
32X
22X
31X
14X
43X
NO
31X
22X
NO
43X
14X
44X
13X
32X
21X
NC
12
CAL19-11
53X
84X
NC
61X
72X
62X
71X
54X
83X
NO
71X
62X
NO
83X
54X
84X
53X
72X
61X
NC
34
CAL19-11B 34
A1 A2
1L1 3L2 5L3
2T1 4T2 6T3
12
A1 A2
1L1 3L2 5L3
2T1 4T2 6T3
Pos. 5
Pos. 1
Pos. 4 Pos. 3
Pos. 2
30°
30°
Pos 1 ± 30°
17X
28X
18X
27X
NO NO
27X
18X
28X
17X
12
CEL19-10 12
A1 A2
1L1 3L2 5L3
2T1 4T2 6T3 NC
15X
26X
16X
25X
25X
16X
26X
15X
NC
12
CEL19-01 12
A1 A2
1L1 3L2 5L3
2T1 4T2 6T3

AF(S)190, AF(S)205
Circuit Breaker A T5N400 T5S400 T5H400 T5L400 T5V400
Fuse A/Class 400/RK5 400J
Max Short Circuit Current at 208-240V (kA) 10 100 65 100 100 100 100
Max Short Circuit Current at 480V (kA) 10 100 25 35 65 100 100
Max Short Circuit Current at 600V (kA) 10 100 18 25 35 65 100
1SFC100008M0201 Nov 2018 3/4
ABB AB, Control Products
SE -721 61 Västerås, Sweden
Telephone [phone]
Telefax [phone]
http://www.abb.com/lowvoltage
Notice. This product has been designed for environment A. Use of this product in environment B may cause unwanted electromagnetic disturbances
in which case the user may be required to take adequate mitigation measures.
Hinweise. Dies ist ein Produkt für Umgebung A. In Haushaltsumgebung kann dieses Gerät unerwünschte Funkstörungen verursachen; in diesem Fall kann
Notice. Ce produit a été conçu pour environnement A. L’utilisation de ce produit dans environnement B peut causer des perturbations électro-
magnétiques non désirées qui, dans ce cas, peuvent obliger l’utilisateur à prendre des mesures d’atténuation appropriées.
Obs. Den här produkten har konstruerats för miljöklass A. Användning av produkten i miljöklass B kan förorsaka oönskade elektromagnetiska
störningar och i så fall krävs att användaren vidtar nödvändiga åtgärder.
Avvertenza. Questo prodotto è stato progettato per l’ambiente A. L’uso di questo prodotto nell’ambiente B può provocare disturbi elettromagnetici
indesiderati, nel qual caso l’utilizzatore può dover prendere adeguate misure per loro attenuazione.
Nota. Este producto ha sido diseñado para ambientes A. El uso de este producto en ambientes B puede causar perturbaciones electromagnéticas
no deseadas, en tal caso el usuario tendrá que tomar las medidas de mitigación adecuadas.
警告！ 本产品适用于环境 A, 在环境 B 中使用本产品会产生有害电磁干扰, 在此情况下用户需采取适当防护措施.
Замечание. Устройство разработано для применения в средах категории А. Применение в средах категории В может привести к возникновению
нежелательных электромагнитных помех. В этом случае могут потребоваться дополнительные меры защиты от помех.
According to UL 60947-4-1
Use wire Cu 75°C only.
AF(S)190, AF(S)205:Use Pressure Terminal Connectors ILSCO D-3608 (ABB ref. ATK185) or use Listed (ZMVV/7) Wire
Connectors and Soldering Lugs. Wire connectors (Cable pole-shoe) crimped with special factory crimp tool. Enclosure
with min. dimension 24 by 20 by 10 inches should be used. Suitable for use on a circuit capable of delivering not more
than the max. symmetrical amperes at the max. voltage shown in table 1 below.
AF(S)265, AF(S)305, AF(S)370: Use Pressure Terminal Connectors ILSCO D-3615 (ABB ref. ATK300/2) or use Listed (ZMVV/7)
Wire Connectors and Soldering Lugs. Wire connectors (Cable pole-shoe) crimped with special factory crimp tool. Enclosure
with min. dimension 36 by 30 by 12 inches should be used. Suitable for use on a circuit capable of delivering not more than
the max. symmetrical amperes at the max. voltage shown in table 2 below.
M 3,5
1 Nm -9Ib.in
ø 5,5
Pz 2
1 x AWG 18 ... 14
2 x AWG 18 ... 14
1 x 1 ... 4mm²
2 x 1 ... 4mm²
1 x 0,75 ... 2,5mm²
2 x 0,75 ... 2,5mm²
1 x 0,75 ... 2,5mm²
2 x 0,75 ... 2,5mm²
1 x 0,75 ... 2,5mm²
2 x 0,75 ... 2,5mm²
I > 3,5 mm
L < 8 mm
9 mm
L
/
1 x AWG 18 ... 14
2 x AWG 18 ... 14
Table 1
Table 2
TYPE
AF(S)190
AF(S)205
FLA
Herm. ref. comp, AC-8a
200
250
1400 250
300
400
450
520
1500
300
350
520
2100
2450
3120
LRA
AF(S)265
AF(S)305
AF(S)370
Ballast, AC-5a/
Resistance air heating
Elevator
duty
77
99
125
144
156
A2
A1
AF(S)265, AF(S)305, AF(S)370
Circuit Breaker A T5N600 T6S600 T6H600 T6L600 T5V600
Fuse A/Class 800L 600J
Max Short Circuit Current at 208-240V (kA) 10 100 65 100 100 100 100
Max Short Circuit Current at 480V (kA) 18 100 35 50 65 100 100
Max Short Circuit Current at 600V (kA) 18 100 20 25 35 42 100
Circuit Breaker A T6N800 T6S800 T6H800 T6L800
Fuse A/Class
Max Short Circuit Current at 208-240V (kA) 65 100 100 100
Max Short Circuit Current at 480V (kA) 35 50 65 100
Max Short Circuit Current at 600V (kA) 20 25 35 42
T5*
T5*, T6*

1SFC100008M0201 Nov 2018 4/4
ABB AB, Control Products
SE -721 61 Västerås, Sweden
Telephone [phone]
Telefax [phone]
http://www.abb.com/lowvoltage
2,9 Nm - 26 lb.in
165
M5
35
187
M5
43,8
AF(S)190, AF(S)205 AF(S)265, AF(S)305, AF(S)370
General
a very wide voltage range.
Code-11…-14
Operation is done, as with conventional contactors, by applying and removing supply voltage on A1
and A2. Closing 85% and opening at 55% of the lower nominal voltage limit, which is indicated in the
functional diagram.
A1/A2
1
X5
2
3
A1 A2
ON
OFF_N
COM
96
0V
95
+24 V
When used with switches the wiring can be done
according to diagram above.
Contactor
Start
Stop
Supply voltage
Relay
Note: Emergency stop should disconnect A1 and A2
Position
Contactor
closed
Contactor
open
Supply
Functional diagram
vo
(A1/A2)
ltage
Low High
Normal range
Operationalrange
85% of lower voltage range level
55% of lower voltage range level
1
0
1
0
High
Low
Closed
Open
ON
OFF_N
Voltage
Position
5
123
ON OFF_N COM
Code-33 and -34 built-in PLC interface
Operation is controlled by separate logic control signals from for instance a PLC. Use of logic control
requires a steady supply voltage on A1 and A2 within the rated voltage range, as described for
code-11…-14. The function of the logic control signal will no longer be guaranteed when the supply
voltage on A1 and A2 is removed.
The logic control signals are operated with 24V d.c. There are two control signals (ON and OFF_N) and a
common reference (COM). For the control signals, the function is guaranteed from 15V d.c. (6mA) to 33V
d.c. (20mA).
The contactor is closed by a control signal ON and opened by removal of control signal from OFF_N. The
functions are described in diagram below. “1” means 24V d.c. between the control signal and COM. “0”
means no voltage between the control signal and COM. Minimum control signal pulse length for
opening and closing is 10ms. To connect the PLC interface use cable dimension of max 1.5mm2.