ABB CIO-01 User manual

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ABB INDUSTRIAL DRIVES
CIO-01 I/O module and distributed I/O bus
User's manual

CIO-01 I/O module and distributed
I/O bus
User's manual
Table of contents
1. Safety instructions
4. Mechanical installation
5. Electrical installation
6. Start-up
3AXD50000126880 Rev C
EN
Original instructions
EFFECTIVE: 2023-08-02

Table of contents
1 Safety instructions
7Contents of this chapter ........................................................................
7Use of warnings and notes .....................................................................
8General ..............................................................................................
8Safety during operation .........................................................................
2 Introduction to the manual
9Contents of this chapter ........................................................................
9Applicability ........................................................................................
9Compatibility ......................................................................................
9Target audience ...................................................................................
10Terms and abbreviations .......................................................................
10Cyber security disclaimer .......................................................................
10Related documents ..............................................................................
3 Hardware description and operation principle
11Contents of this chapter ........................................................................
12Product overview .................................................................................
12Layout drawing of CIO module .............................................................
13Distributed I/O bus topology ..................................................................
14Bus topology example - single drives .....................................................
15Bus topology example - multidrives ......................................................
16Fan control .........................................................................................
4 Mechanical installation
17Contents of this chapter ........................................................................
17Unpacking and examining the delivery ......................................................
18Installing the CIO module .......................................................................
5 Electrical installation
19Contents of this chapter ........................................................................
20Default I/O diagram .............................................................................
21Cabling instructions .............................................................................
22Wiring example ....................................................................................
6 Start-up
23Contents of this chapter ........................................................................
23Start-up procedure ...............................................................................
7 Program features
25Contents of this chapter ........................................................................
25Overview ............................................................................................
25Basic configuration of the distributed I/O bus ... .... . . . . . . . . ................ . . . . . . . . .....
25Settings .........................................................................................
Table of contents 5

26Service request parameters ....................................................................
26Settings .........................................................................................
26Diagnostic counters .............................................................................
26Settings .........................................................................................
26Identification run of the fans ..................................................................
26Settings .........................................................................................
8 Parameters
27Contents of this chapter ........................................................................
27Terms and abbreviations .......................................................................
28Summary of parameter groups ................................................................
28Parameter listing .................................................................................
28206 I/O bus configuration ..................................................................
33207 I/O bus service ...........................................................................
34208 I/O bus diagnostics .....................................................................
35209 I/O bus fan identification ..............................................................
9 Fault tracing
39Contents of this chapter ........................................................................
39Warning and fault indications .................................................................
39Auxiliary code ..................................................................................
40Warning and fault messages ...................................................................
41LEDs of the CIO module .........................................................................
10 Ordering information
43CIO-01 I/O module ...............................................................................
11 Maintenance
45Contents of this chapter ........................................................................
45Maintenance intervals ...........................................................................
45Replacing the CIO module ......................................................................
46Removing the CIO module ..................................................................
46Reinstalling the CIO module ................................................................
46Resetting the fan data after replacing a fan ................................................
12 Technical data
47Contents of this chapter ........................................................................
47Dimension drawing ..............................................................................
48Isolation areas .....................................................................................
49Specifications .....................................................................................
49Ambient conditions ..............................................................................
49Protection class ...................................................................................
49Materials ............................................................................................
50Applicable standards ............................................................................
Further information
6 Table of contents

Safety instructions
Contents of this chapter
The chapter contains the warning symbols used in this manual and the safety
instructions which you must obey when you install or connect an optional module to
a drive, converter or inverter. If you ignore the safety instructions, injury, death or
damage can occur. Read this chapter before you start the installation.
Use of warnings and notes
Warnings tell you about conditions which can cause injury or death, or damage to the
equipment. They also tell you how to prevent the danger. Notes draw attention to a
particular condition or fact, or give information on a subject.
The manual uses these warning symbols:
WARNING!
Electricity warning tells about hazards from electricity which can cause injury
or death, or damage to the equipment.
WARNING!
General warning tells about conditions other than those caused by electricity,
which can cause injury or death, or damage to the equipment.
WARNING!
Electrostatic sensitive devices warning tells you about the risk of electrostatic
discharge which can cause damage to the equipment.
1
Safety instructions 7

General
WARNING!
Obey the safety instructions of the drive. If you ignore them, injury or
death, or damage to the equipment can occur. If you are not a qualified
electrical professional, do not do installation, commissioning or
maintenance work.
Obey all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, use or
service the drive. The complete safety instructions are given in ACS880
liquid-cooled multidrive cabinets and modules safety instructions
(3AXD50000048633 [English]).
• Read the software-function-specific warnings and notes before changing the
default settings of a function. For each function, the warnings and notes are given
in the section describing the related user-adjustable parameters.
•Read the task-specific safety instructions before starting the task. See the section
describing the task.
For single drives, the complete safety instructions are given at the beginning of the
hardware manual.
Safety during operation
WARNING!
If the drive trips due to fan speed under limit (206.7 Fan speed fault limit), the
PWM signal for controlling the fan will remain at nominal reference speed,
which may lead to a restart of the fan even though the drive remains tripped.
8 Safety instructions
3

Introduction to the manual
Contents of this chapter
This chapter contains information on the applicability and intended audience.
Applicability
This document is applicable to the CIO-01 I/O module, later CIO module, and distributed
I/O bus. It contains hardware and firmware information specific to them. CIO module
is applicable to ACS880 liquid cooled cabinets and modules with the following control
programs:
• ACS880 primary control program (v2.9x or later)
• ACS880 diode supply control program (ADILX v2.5x or later)
• ACS880 IGBT supply control program (AISLX v2.7x or later)
• ACS880 DC/DC converter control program (ADCLX v2.7x or later)
• ACS880 brake control program (ABCLX v2.7x or later).
Compatibility
CIO module is compatible with the cooling fans used in the ACS880 liquid cooled
drives.
Target audience
This manual is intended for people who:
• design, install or commission a distributed I/O bus
• do maintenance or fault tracing work on the distributed I/O bus.
2
Introduction to the manual 9

Terms and abbreviations
DescriptionTerm
Type of control unitBCU
I/O module for controlling cooling fansCIO
Distributed drives communication system protocolDDCS
Digital inputDI
In the drive control program, user-adjustable operation instruction to the
drive, or signal measured or calculated by the drive.
In some (for example fieldbus) contexts, a value that can be accessed as an
object. For example, variable, constant, or signal.
Parameter
Type of control unitUCU
Cyber security disclaimer
This product can be connected to and communicate information and data via a network
interface. The HTTP protocol, which is used between the commissioning tool (Drive
Composer) and the product, is an unsecured protocol. For independent and continuous
operation of product such connection via network to commissioning tool is not
necessary. However it is Customer's sole responsibility to provide and continuously
ensure a secure connection between the product and Customer network or any other
network (as the case may be). Customer shall establish and maintain any appropriate
measures (such as but not limited to the installation of firewalls, prevention of physical
access, application of authentication measures, encryption of data, installation of
anti-virus programs, etc.) to protect the product, the network, its system and the
interface against any kind of security breaches, unauthorized access, interference,
intrusion, leakage and/or theft of data or information.
Notwithstanding any other provision to the contrary and regardless of whether the
contract is terminated or not, ABB and its affiliates are under no circumstances liable
for damages and/or losses related to such security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of data or information.
Related documents
You can find manuals on the Internet. See below for the relevant code/link. For more
documentation, go to www.abb.com/drives/documents.
Manuals for ACS880 multidrives cabinets
Manuals for ACS880 multidrives modules
10 Introduction to the manual