ABB CPS6000 User manual

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PRODUCT MANUAL
CPS6000 -48V Indoor/Outdoor Power Shelf
Product Manual
Select Code 167-102-105
Ordering code 108992120
Issue 21
January 2008
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This document is relevant to the following equipment series:
Controllers: QS840A 1:1 E App version 1.9 and defaults version Std-1.0
QS841A 1:0D App version 1.4.1 and defaults version Std-1.0
Rectifiers: Series
15A QS861A 1:1F
20A QS852A 1:0E
25A QS853A 1:0A
25/30A QS862A 1:1H
40A QS864A 1:0E
50A QS865A 1:1E
Notice:
The information, specifications, and procedures in this manual are subject to change without notice. ABB Power assumes no responsibility for any errors that may
appear in this document.
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Table of Contents
1Introduction ..................................................................................................................................... 7
Overview....................................................................................................................................................... 7
Customer Service Contacts....................................................................................................................... 8
2Product Description ........................................................................................................................ 9
CPS6000 System Overview ....................................................................................................................... 9
Block Diagrams............................................................................................................................................ 10
Shelf Design................................................................................................................................................. 12
Configurations............................................................................................................................................. 13
Distribution and Power Module Configurations.................................................................................... 13
Battery Reserve System............................................................................................................................. 14
Specifications.............................................................................................................................................. 15
3Engineering and Ordering............................................................................................................... 23
Engineering Information............................................................................................................................ 23
Ordering Information................................................................................................................................. 25
4Safety................................................................................................................................................ 31
Safety Statements ...................................................................................................................................... 31
Warning Statements and Safety Symbols .............................................................................................. 33
Precautions .................................................................................................................................................. 34
Special Installation Notes.......................................................................................................................... 34
5Installation ....................................................................................................................................... 37
CPS6000 Installation.................................................................................................................................. 37
Installing the CPS6000 Shelf..................................................................................................................... 38
Install the CPS6000 Shelf .......................................................................................................................... 40
Controller...................................................................................................................................................... 41
QS845A Supplementary Shelf Board....................................................................................................... 43
Thermal Compensation Connections...................................................................................................... 45
Office Alarms............................................................................................................................................... 49
Controller Connections.............................................................................................................................. 50
AC Connections........................................................................................................................................... 50
C.O. Ground Conductor Installation......................................................................................................... 54
Rectifier Installation. .................................................................................................................................. 55
Ringer Installation....................................................................................................................................... 56
Battery Strings Installation....................................................................................................................... 59
Load Connections....................................................................................................................................... 62
PRODUCT MANUAL
CPS6000 -48V Indoor/Outdoor Power Shelf
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Circuit Breaker and Fuse Installation .......................................................................................................67
Terminate Load Connections - Direct to Bus Connections ..................................................................68
Load Connections - Bulk Output...............................................................................................................69
Battery and Load Connections - External DC Distribution Panel ........................................................70
Initial Start-up..............................................................................................................................................74
6AC, Alarm, and Control Cable Reference Information....................................................................77
Overview .......................................................................................................................................................77
AC Utility Connection..................................................................................................................................77
Controller Connections...............................................................................................................................77
Auxiliary Alarms ...........................................................................................................................................80
Additional Bulk Output Module Connections.........................................................................................81
7A QS840A System Controller..............................................................................................................83
Overview .......................................................................................................................................................83
CPS6000 Controller Minimum Configuration.........................................................................................89
User Interface and Display. ........................................................................................................................89
Minimum Configuration.............................................................................................................................89
7B QS841A System Controller ..............................................................................................................99
Overview .......................................................................................................................................................99
Status ............................................................................................................................................................107
Control/Operations ....................................................................................................................................109
Configuration...............................................................................................................................................111
10/100 Base-T Ethernet Port .....................................................................................................................117
8Rectifier ............................................................................................................................................125
Overview .......................................................................................................................................................125
Alarms and Displays....................................................................................................................................126
Features and Functions..............................................................................................................................127
9QS872A Distribution Monitoring Module .......................................................................................129
Overview .......................................................................................................................................................129
10 Ringer Chassis and Ringers .............................................................................................................131
Ringer Chassis..............................................................................................................................................131
Ringer ............................................................................................................................................................131
Types of Ringing..........................................................................................................................................132
11 Peripheral Devices............................................................................................................................135
Voltage/Thermal Probes............................................................................................................................135
Remote Voltage Monitor Module..............................................................................................................135
12 ES772A Remote Distribution Module..............................................................................................137
Overview .......................................................................................................................................................137
Module Features. .........................................................................................................................................138
Module Connector Definitions..................................................................................................................139
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22-position external distribution panel ...................................................................................................145
13 Troubleshooting...............................................................................................................................147
Checking for Defective VT-Probes............................................................................................................151
14 Product Warranty.............................................................................................................................153
Appendix A: T1.317 Command Language..............................................................................................155
Initializing the QS840A Controller............................................................................................................155
T1.317 Command Language.......................................................................................................................156
Appendix B: Battery Functions .............................................................................................................175
Float Mode....................................................................................................................................................175
Slope Thermal Compensation...................................................................................................................175
Plant Battery Test........................................................................................................................................177
Boost Mode ..................................................................................................................................................179
Appendix C: Alarms and Relays.............................................................................................................181
Alarm Relays .................................................................................................................................................181
Alarms............................................................................................................................................................181
Appendix D: EasyView for Windows® for the CPS6000 Controller ....................................................189
Overview .......................................................................................................................................................189
Loading the EasyView Application ...........................................................................................................189
Making the Connection ..............................................................................................................................189
Configuring a Site........................................................................................................................................189
Serial Port Setup..........................................................................................................................................189
Connect to Site ............................................................................................................................................190
Navigating Once Connected......................................................................................................................190
Appendix E: Pigtail Alarm Cable............................................................................................................193
Appendix F: Operating Temperature Measurement and Vertical Spacing.........................................197
Overview .......................................................................................................................................................197
Revision History .....................................................................................................................................199
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Figure 1-1: CPS6000 System with Distribution Module
1Introduction
Overview
CPS6000 -48V Outdoor Power System is a modular power system designed for 19-inch (483mm) and
23-inch (584mm) applications where reliability, space conservation and environmental considerations
are critical. This highly dense power system occupies minimum space and its modular architecture
enables an exact fit to custom needs.
The shelf architecture is based on the widely accepted and acclaimed CPS4000 systems. AC power is
brought in on the left side of the shelf. The first slot on the left side is occupied by the controller. DC
Output is aggregated on the right side of the shelf. Rectifiers/Ringers occupy the slots available
between the controller and the DC output
The CPS6000 currently supports -48V primary loads up to 8.2kW of N+1 redundant power in a single
19-inch shelf, and up to 10.9kW of N+1 redundant power in a 23-inch shelf with a Bulk Output Module
and 50A rectifiers.
CPS6000 systems may include up to 4 bulk-output shelves: an Initial shelf with controller, and up to
three supplemental shelves. External distribution is used with multi-shelf systems.
Ringer Chassis may be installed in Power Slots. Each Ringer Chassis supports one ringing output in
either non-redundant (simplex) or 1 + 1 redundant (duplex) operation. Ringer distribution is direct from
the Ringer Chassis.
Single-Slot
Distribution Module
Controller
Power Slots
23 - Inch Shelf
Controller
Power Slots
Single-Slot
Distribution Module
19 - Inch Shelf
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Applications
CPS6000 fits Outside Plant(OSP) applications, digital loop carrier, remote switch, fiber in the loop,
cable television cabinets, Intelligent Vehicle Highway System (IVHS), Personal Communications Service
(PCS), cellular, and customer premises applications
Customer Service Contacts
Customer Service, Technical Support, Product Repair and Return, and Warranty Service
For customers in the United States, Canada, Puerto Rico, and the US Virgin Islands, call
1- 800- THE-1PWR (1-800-843-1797). This number is staffed from 7:00 am to 5:00 pm Central Time (zone
6), Monday through Friday, on normal business days. At other times this number is still available, but
for emergencies only. Services provided through this contact include initiating the spare parts
procurement process, ordering documents, product warranty administration, and providing other
product and service information.
For other customers worldwide the 800 number may be accessed after first dialing the ABB Direct
country code for the country where the call is originating, or you may contact your local field support
center or your sales representative to discuss your specific needs.
Customer Training
ABB Power offers customer training on many Power Systems products. For information call
1-972-284-2163. This number is answered from 8:00 a.m. until 4:30 p.m., Central Time Zone (Zone 6),
Monday through Friday.
Downloads and Software
To download the latest product information, product software and software upgrades, visit our web
site at abbpowerconversion.com

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© Copyright 2021 ABB. All rights reserved.
2Product Description
CPS6000 System Overview
CPS6000 power systems are comprised of shelves, rectifiers, ringer chassis, ringers, and distribution
modules. Several types of distribution modules are available. The Bulk Output Module provides
connection to an external distribution without consuming a shelf power slot.
The CPS6000 is available as single-shelf systems and multiple-shelf systems with both 19- inch and
23-inch shelves.
Single Shelf Systems
• With Distribution Module: all components contained in single shelf.
• With Bulk Output Module: uses external distribution, accommodates all other components within the shelf.
Multi-Shelf Systems
• With Bulk Output Module: uses external distribution, accommodates all other components within the shelves.
AC power is supplied to the rectifiers which produce regulated -48V dc output voltage. This voltage is
used to power all other system components including ringers, the system controller and the LVD
boards. Batteries are connected to distribution, internal or external. Some Distribution Modules
provide battery circuit breakers. Single-Slot and Double-Slot Distribution Module options include
GMT-style fuses and bullet-style circuit breakers.
Ringer Chassis may be installed in Power Slots. Each Ringer Chassis supports one ringing output in
either non-redundant (simplex) or 1 + 1 redundant (duplex) operation. Ringer distribution is direct from
the Ringer Chassis. Ringers power ringing signaling outputs and are powered by -48Vdc.
The batteries are monitored by the system controller to ensure their peak performance and longevity
against thermal issues. They are monitored via the Voltage/Thermal Probes (VT- Probes), which are
connected from the Distribution Module to the battery.
The Remote Voltage Monitor (RVM) module may be used with the VT-Probes in making voltage
measurements for battery string-voltage imbalance detection. Additional VT-Probes may used by
connecting them in a daisy-chain fashion.
The system controller monitors all system parameters and performs battery management functions. It
communicates with all devices using the RS-485 bus. The RVM and VT-Probe communicate with the
controller using the 1-Wire® from Maxim Integrated Products, Inc.
The LVBD contactor is used to connect the battery strings to the main power bus. Under ac fail
conditions, the battery current will be flowing through the contactor to the output distribution in
supporting the load. To prevent deep discharge of batteries, the CPS6000 can disconnect the batteries
from the load by opening the LVBD contactor.
CPS6000 also offers an optional low voltage load disconnect (LVLD) contactor. Non-critical loads and
loads sensitive to low voltages can be connected to the system via the LVLD in the Distribution Module.
CPS6000 disconnects these loads at a set threshold during a battery discharge. This reduces drain on
the batteries and extends reserve time available for critical loads.
With the Bulk Output Module, a supplementary shelf may be paralleled to the primary shelf to create a
larger plant. Only the primary shelf would contain the system controller. The supplementary shelf only
requires signal connections to the primary shelf, and power connections to an external distribution
panel. The controller can monitor for open protectors, current from a battery shunt, and monitor and
control a low voltage disconnect contactor via the Remote Distribution Module (RDM).
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Figure 2-1a: CPS6000 System with Distribution Module
Block Diagrams
2-1a and 2-1b are basic block diagrams of the CPS6000 System in a single shelf with a Distribution
Module. Figure 2-2 shows the Bulk Output Module in place of the Distribution Module.
-
----------------
: Exte rn al Di str ibution Panel:
.--------1 R mil
3 :
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...-------1 YT-Probe
1
\/ T-Probe1 VT-Pr
obe1 • • •
RS-485
----t---,
1-\/Vire® Bus--- - -.
User Pr og ramming
via RS-232 Bus- - -
or .
via 1-
\/Vi r e~ Bus---L,--..,...__,,,...J
AC I nput
•
•
Battery
Strin
gs
Circuit Breaker
or Strap Option Main
-48V
Output
Ringer Chassis
Op1ional Redun lant Ringers
j" - --: \_ -: 1 j" □ - - -: \ _-: 1
•□ : :1 I : :1
• ' I • ' I
I : : I• • • I : ; I
I , • I , '
I : .. . _; : I : . _. _: :
I
_____ I _ _ __ _
------ --------
LVD
Board
L VBD
Fuse or
CB Output
Option
Distribution Module
-= C.O . Ground
Battery Return
--• Load Return
1. VT -Probe: Voltage/Thermal Probe
2. RVM: Remo:e Voltage Monitor Module
3. ROM Remote Distribution Module

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Figure 2-1b: CPS6000 System with Distribution Module
-
: External Distribution Panel:
RS-485
1-Wire® Bus
User Programmin
via RS-232
Bus
or
via 1-Wir e® B us
RS -485 Bus
-48V Power Bus
-Return Bus
AC Inp ut
ROM3I :
I
- ·
I RvM
2
I
g Syst
em
-.
-Controller
-
~ .
~
'
·~
•
'
/ - Rectifier
~
•
•
• -
, ~ Rectifier -
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~VT -Prob e1 I ~VT -Pr obe 11 VT-Probe
11• • •
'
' '
Battery
Str ings
Circuit Breaker [
or Strap Opt ion J
-------
------
--- ---
I
~ l L VBD
I
I I
I I
I I
I LVD
~-s
I
I
>--
I
I Board I
I I
I
~ '
~ ·~
I
I I
I ,. I
I I
I •• I
I I
.
- -- - ---
------------
L VLD
output
Main
-48V
output
Distribution Module
= C.O. Ground
---+ Battery Return
Load Return
1. VT-Probe: VoltagefThermal Probe
2. RVM: Remo te Voltage Mon i tor Modu le
3. RDM: Remote Distribution Module

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Figure 2-2: CPS6000 System with Bulk Output Module
Shelf Design
Features
• The shelf is available in 19-inch (phase 2) and 23-inch standard widths and has the following features:
• Accepts plug-in rectifier, ringer and Distribution Modules.
• 19-inch shelves provide 4 Power Slots
• 23-inch shelves provide 5 Power Slots
• Rectifiers, Ringer Chassis, and Distribution Modules may be installed in Power Slots. Permits growth of plant
capacity and easy maintenance without service interruption
----
----- --------
: External Distribution Panel :
-------1 RDM3 1
RS-485 ___...___1--_
1-VVire' &l Bus--- -+ ~
1 Supplementary
:
She lf
1 Boards OS84S
• ------------ I
User Programmi ng
via RS-232 Bus_ _ __, System
Controlleror
'l ia 1-\/\/ire® Bus ◄ ►
L...,-~~ ..J
Ringer Chassis
VT-Probe1 VT-Probe1 • • •
Main
-48V Output
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.--------,
To External
i----•Di st ri bu tion Panel
RS-485 Bus
-------'--+-- -+ ~ ....... -+ ~----'- ,._ __
- 48V Power Bus _____ .,_-++..--+-+- ..... ---6---""""'---""""'.,_I-
Return B us -------+t-.- ➔+ ... -------i~--1-
______ __ 1
Bulk Output Module
1. VT-Probe: Vo ltage/Thermal Probe
AC In
put
2. RVM: Remote Voltage Monitor Module
3. ROM: Remote Distribution Module
Recti
fi er

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Figure 2-3: CPS6000 Systems with Single-Slot Distribution Module
Configurations
The 19-Inch Shelf provides four Power Slots.
The 23-Inch Shelf provides five Power Slots.
Power Slots support Rectifiers, Ringer Chassis, and Distribution Modules. Figure 2-3 shows the show
the locations of the CPS6000 components in the19-inch and 23-inch shelves with the Single-Slot
Distribution Module.
Distribution and Power Module Configurations
The 19-inch shelf has four Power Slots, and the 23-inch shelf has five Power Slots for power modules
(Rectifiers and up to two Ringer Chassis) and distribution options (See 2- 4). With Bulk Output
Distribution only, all slots are available for power modules. The Single-Slot Distribution Module
occupies the right-most Power Slot, and the Double-Slot Distribution Module occupies the right-most
two Power Slots, leaving the remaining Power Slots available for power modules. Up to two Ringer
Chassis can be installed in the right-most remaining Power Slots.
Single-Slot
Distribution Module
Controller
Controller
Power Slots
Power Slots
Single-Slot
Distribution Module
19 - Inch Shelf
23 - Inch Shelf
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Figure 2-4: Distribution and Power Module Configurations
Battery Reserve System
Introduction
A battery reserve system is a key component for a reliable power system. The CPS6000 provides a
primary voltage of -48Vdc that drives load equipment. At the same time, it provides float and recharge
capability for the battery reserve system. If an ac power failure occurs, the batteries provide power to
the load equipment until the ac can be restored.
Types of Batteries
CPS6000 may be used with valve-regulated lead-acid (VRLA) batteries. Up to four strings of VR-type
batteries or equivalent general trade batteries may be connected directly to a CPS6000 shelf.
Certain Nickel-Cadmium (Ni-Cd) and Lithium-Ion batteries may also be used with the CPS6000. Please
contact your sales representative for details. CPS6000 is also compatible to Flooded lead-acid
batteries.
See Appendix D for detailed descriptions of battery related functions; float and boost charging,
thermal compensation, and system battery test functions
Single-Slot
Distribution Module
Power Slots
Power Slots
Power Slots
Bulk Output
Rectifier
(23-inch
Shelf only)
Rectifiers 2nd Ringer
chassis or
Rectifier (shown)
Rectifiers
1st Ringer
Chassis (shown)
or Rectifier
2nd Ringer
chassis or
Rectifier (shown)
1st Ringer
Chassis (shown)
or Rectifier
2nd Ringer
chassis or
Rectifier (shown)
1st Ringer
Chassis (shown)
or Rectifier
Dual -Slot Distribution Module
-
0
~=-~--+--=:----t--1 0
□~
0
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Table 2-A: CPS6000 System Specifications
Shelf Single 19-inch or 23-inch shelf
Power Slots per Shelf 4 (19-inch shelf), 5 (23-inch shelf)
Power Units Unit
Bulk Output Module
Single-Slot Distribution Module
Double-Slot Distribution Module
Ringer Chassis
Rectifiers (19-inch shelf)
(23-inch shelf)
Max. per Power Slots
Installed Position5Shelf Each
Installed from the Right 10
Bulk Output Module 11
Distribution Module 12
Ringer Chassis 21
41
Installed from the Left 51
Rectifiers
Rectifier Input Distribution Dual ac input (19 and 23-inch shelves)
Individual ac input (19 and 23-inch shelves) Single ac input (19
and 23-inch shelves)
System Architecture Primary output: 1 primary output power bus per shelf
Primary Power Bus Current
with Bulk Output Module
19-inch shelf: 227A
23-inch shelf: 283A
Output Distribution Primary Bus Battery connections: double-hole lugs to terminate battery
strings.
-48 Vdc bulk power outputs to loads or distribution
• Bullet-style circuit breakers
• GMT-style fuses
See Note 2.
Bulk Output Module
Single-Slot and Double-Slot
Distribution Modules
Maximum Discharge Current Based on rectifier capacity. See Note 2
Maximum Recharge Current Installed shelf –48V rectifier capacity minus plant –48V load
Operating Ambient Temperature -40 to 75 °C (-40 to 167 °F), see Note 3
Altitude -200 to 13,000 feet (-61 to 3962 meters). See Note 4
Humidity 10% to 95% non-condensing
Audible Noise < 60 dBA
Radiated and Conducted Emissions FCC Part 15, Class B
EN55022 (CISPR22), Class B
Harmonics EN61000-3-2 (IEC61000-3-2)
Voltage Fluctuations EN61000-3-3 (IEC61000-3-3)
Electromagnetic Immunity Meets Telcordia GR-1089-CORE
Electrostatic Discharge EN61000-4-2 Level 3
RF Immunity IEC61000-4-3 Level 3, 10 V/m
EFT IEC61000-4-4 Level 3, No Error; Level 4, No Damage
Surge IEC 61000-4-5 Level 3, No Error; Level 4, No Damage
Conducted Immunity IEC 61000-4-6 Level 3, 10V
Voltage Dips, Interruptions, and Variations IEC 61000-4-11
Earthquake Rating Zone 4, upper floors
Safety Agency Approval
Underwriters Laboratories (UL) Listed per Subject Letter
1801: Power Distribution Center for Communications
Equipment, and cUL Certified (CSA 22.2 950): Safety of
Information Technology Equipment
VDE licensed to VDE0805/EN60950
Specifications
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Installation Category
CPS6000 is suitable for connection to ac utility systems where the expected level of lightning surges
complies with ANSI C62.41 Category B or IEC 60664-1 Overvoltage Category II.
A service entrance surge protector is required in applications where the installation categories can not
be classified as being compliant to either ANSI C62.41 Category B or IEC 60664-1 Overvoltage Category
II.
CPS6000 rectifiers have been tested for repeated lightning surges typically found in an Overvoltage
Category III installation; however, a service entrance surge protector is recommended in cabinet
applications to bring the power feeds in compliance to the installation categories above. The service
entrance protection should be coordinated with the protection provided in the power modules.
The power module provides common-mode protection via a 320V MOV in series with a 2500V
gas-discharge device and differential-mode protection via a 320V MOV in series with a 3.5A fuse.
Rectifiers are individually UL Recognized (UL1950), cUL
Certified (CSA 22.2 234) or evaluated to EN60950 by an EC
Notified Body, as appropriate.
European Economic Community (EEC) Directives
EMC Directive 89/336/EEC
Low Voltage Directive 73/23/EEC as amended by Marking
Directive 93/68/EEC
Note 1:CPS6000 can be used with four strings of batteries depending on Distribution Module
Note 2:When used with Single-Slot and Double-Slot Distribution Modules, maximum output is limited to 200A or the size of
the LVD contactor installed (if smaller). See Section 3 for limitations on maximum currents through Distribution
Modules.
Note 3:Operating temperatures and required airflow are different when used with specific rectifiers. See Tables 2-D through
2-F for rectifier information.
Note 4:For altitudes above 5000 feet, derate the temperature by 3.6 °F per 1000 feet. For altitudes above 1524 meters,
derate the temperature by 0.656 degrees Celsius per 100 meters.
Note 5:Power Unit Install Positions:
• Install these units in order beginning with the right most Power Slot
First: Distribution Module
Second: Ringer Chassis
• Install these units in order beginning with the left most Power Slot
First: Rectifiers
Table 2-A: CPS6000 System Specifications (continued)
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Table 2-B: CPS6000 Physical Specifications
Height in. (mm) Width in. (mm) Depth in. (mm) Weight lb (kg)
Rectifier 3.41 (86.6) 3.4 (86.3) 11.2 (284.5) 5.75 (2.6)
Ringer Chassis 3.41 (86.6) 3.4 (86.3) 11.2 (284.5) 3.45 (1.6)
Ringer 2.4 (61.0) 1.51 (38.4) 9.9 (252) 1.25 (0.6)
19-Inch Shelf 3.41 (86.6) 17.37 (441.2)
12 (304) - front
access
13.25 (337)- rear
access
7.5 (3.41)
23-Inch Shelf 3.41 (86.6) 20.95 (532.1)
12 (304) – front
access
13.25 (337)- rear
access
12.7 (5.77)
Single-Slot Distribution Module 3.41 (86.6) 5.1 (129.5) 12 (304) 9 (4.1)
Double-Slot Distribution Module 3.41 (86.6) 8.5 (216) 12 (304) TBM
Bulk Output Module 3.41 (86.6) 1.59 (40.4) 12 (304) 4 (1.8)
23-Inch Frame Mounting
Requirements
Standard 23 and 26-inch relay racks:
Vertical mounting centers: 1.0 in. (25 mm) and 1.75 in. (44 mm)
Horizontal mounting centers: 22.32 in. (567 mm)
19-Inch Frame Mounting
Requirements
Standard 19-inch relay racks:
Vertical mounting centers: 1.0 in. (25 mm) and 1.75 in. (44 mm)
Horizontal mounting centers: 18.31 in. (465 mm)
Table 2-C: CPS6000 Shelf Specifications
Control Unit QS840A / QS841A
Nominal Output Voltages 48/52/54.5 Vdc
Operating Voltage Range 42 to 58 Vdc
Maximum Output Current 200A per 19-inch shelf; 250A per 23-inch shelf
(see Note 1)
Nominal Input Voltage 100/120/200/208/240 Vac
Input Voltage Ranges 85 to 275 Vac
Max Nominal Input Current per Rectifier (based on 25A
rectifier for low line ac, and 50A rectifier for high line ac) 13A at 120 Vac 14.5A at 208 Vac
Boost Voltage 48 to 58 Vdc
Output Voltage Regulation ±0.5%
Output Noise:
Ripple Wideband Noise
100 mVrms maximum, 10 Hz to 20 MHz
< 250 mV pk-pk over the range dc to 100 MHz
Load Share Accuracy 1.5A (maximum) for QS862A
Maximum Discharge Current (see Note) 227A per 19-inch shelf; 284A per 23-inch shelf
Maximum Recharge Current Installed rectifier capacity minus plant load
Low-Voltage Disconnect 39 to 50 Vdc
Low-Voltage Reconnect 39 to 55 Vdc
Heat Dissipation
177W (604 BTU) per QS862A at full load and
120 Vac operation; 132W (450 BTU) per QS861A rectifier at full
load and 120 Vac operation;
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Power Slots Available for Rectifiers or Ringer Chassis
Distribution Module
Shelf None (Bulk Output Module)Single-Wide Double-Wide
19-Inch Shelf 432
23-Inch Shelf 543
Table 2-D: QS861A Rectifier Specifications
Nominal Output Voltage 48/52/54.5 Vdc
Operating Output Voltage Ranges 42 to 58 Vdc
Boost Voltage 48 to 58 Vdc
Output Current 0 to 15A at 54.5V
Nominal Input Voltage 100/120/200/208/240 Vac (Shutdown from 135 to 150V)
Input Voltage Ranges 85 to 275 Vac
Input Current 8A at 120 Vac
4.4A at 208 Vac
Operating Frequency Range 45 to 66 Hz
Operating Temperature -40 to +75 °C
Output Voltage Regulation ±0.5%
Output Noise, Ripple 250 millivolts peak to peak maximum, over the range dc to 100
MHz
Load Share Accuracy 1.5A maximum deviation between rectifiers
Heat Dissipation (per rectifier, full load) 132W (450 BTU) at 120 Vac operation
130W (445 BTU) at 240 Vac operation
Power Factor >0.99 (low-line), >0.98 (high line)
Selective High-Voltage Shutdown Above 58 Vdc
Backup High-Voltage Shutdown Above 60 Vdc for 1 millisecond
Table 2-E: QS852A Rectifier Specifications
Nominal Output Voltage 48/52/54.5 Vdc
Operating Output Voltage Ranges 42 to 58 Vdc
Boost Voltage 48 to 58 Vdc
Output Current 0 to 20A at 54.5V
Nominal Input Voltage 1200/208/240 Vac
Input Voltage Ranges 150 to 275 Vac
Input Current 6A at 208 Vac
Note: Maximum current is based on Bulk Output Module and 50A QS865A rectifier. System capacity will decrease with lower rated rectifiers.
Power Slots Available for Rectifiers or Ringer Chassis
Heat Dissipation
212W (724 BTU) per QS862A at full load and 240 Vac operation;
130W (445 BTU) per QS861A rectifier at full load and 240 Vac
operation;
267W (911 BTU) per QS865A rectifier at full load and 240 Vac
operation;
Power Factor > 0.98 for loads > 50% of full load
Table 2-C: CPS6000 Shelf Specifications (continued)
Rectifiers
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Page 19
© Copyright 2021 ABB. All rights reserved.
Nominal Output Voltage 48/52/54.5 Vdc
Operating Output Voltage Ranges 42 to 58 Vdc
Boost Voltage 48 to 58 Vdc
Output Current 0 to 25A at 54.5V (100/120 Vac)
0 to 30A at 54.5V (200/240 Vac)
Nominal Input Voltage 100/120/200/208/240 Vac
Input Voltage Ranges 85 to 275 Vac (Shutdown from 135 to 150V)
Input Current 13A at 120 Vac 8.8A at 208 Vac
Operating Frequency Range 45 to 66 Hz
Operating Temperature -40 to +75 °C
Output Voltage Regulation ±0.5%
Output Noise, Ripple 250 millivolts peak to peak maximum, over the
range dc to 100 MHz
Load Share Accuracy 1.5A maximum deviation between rectifiers
Heat Dissipation (per rectifier, full load) 177W (604 BTU) at 100 to 120 Vac operation
212W (724 BTU) at 200 to 240 Vac operation
Power Factor >0.98 for loads > 50% full load
Selective High-Voltage Shutdown Above 58 Vdc
Backup High-Voltage Shutdown Above 60 Vdc for 1 millisecond
Table 2-G: QS862A Rectifier Specifications.
Operating Frequency Range 45 to 66 Hz
Operating Temperature -40 to +75 °C
Output Voltage Regulation ±0.5%
Output Noise, Ripple 250 millivolts peak to peak maximum, over the range dc to
100 MHz
Load Share Accuracy 1.5A maximum deviation between rectifiers
Heat Dissipation (per rectifier, full load) 133 W (454 BTU) at 240 Vac operation
Power Factor >0.98 (high line)
Selective High-Voltage Shutdown Above 58 Vdc
Backup High-Voltage Shutdown Above 60 Vdc for 1 millisecond
Table 2-E: QS852A Rectifier Specifications (continued)
Table 2-F: QS853A Rectifier Specifications
Nominal Output Voltage 48/52/54.5 Vdc
Operating Output Voltage Ranges 42 to 58 Vdc
Boost Voltage 48 to 58 Vdc
Output Current 0 to 25A at 54.5V (100/120 Vac)
Nominal Input Voltage 200/208/240 Vac
Input Voltage Ranges 150 to 275 Vac (Shutdown from 135 to 150V)
Input Current 7.4A at 208 Vac
Operating Frequency Range 45 to 66 Hz
Operating Temperature -40 to +75 °C
Output Voltage Regulation ±0.5%
Output Noise, Ripple 250 millivolts peak to peak maximum, over the range dc to
100 MHz
Load Share Accuracy 1.5A maximum deviation between rectifiers
Heat Dissipation (per rectifier, full load) 212W (724 BTU) at 200 to 240 Vac operation
Power Factor >0.98 for loads > 50% full load
Selective High-Voltage Shutdown Above 58 Vdc
Backup High-Voltage Shutdown Above 60 Vdc for 1 millisecond
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Page 20
© Copyright 2021 ABB. All rights reserved.
Nominal Output Voltage 48/52/54.5 Vdc
Operating Output Voltage Ranges 42 to 58 Vdc
Boost Voltage 48 to 58 Vdc
Output Current 0 to 40A at 54.5V
Nominal Input Voltage 200/208/240 Vac
Input Voltage Ranges 150 to 275 Vac
Input Current 11.8A at 208 Vac
Operating Frequency Range 45 to 66 Hz
Operating Temperature -40 to +75 °C
Output Voltage Regulation ±0.5%
Output Noise, Ripple 250 millivolts peak to peak maximum, over the range dc to
100 MHz
Load Share Accuracy 1.5A maximum deviation between rectifiers
Heat Dissipation (per rectifier, full load) 240W (819 BTU) at 240 Vac operation
Power Factor >0.98 for loads > 50% full load
Selective High-Voltage Shutdown Above 58 Vdc
Backup High-Voltage Shutdown Above 60 Vdc for 1 millisecond
Table 2-H: QS864A Rectifier Specifications (Preliminary)
Nominal Output Voltage 48/52/54.5 Vdc
Operating Output Voltage Ranges 42 to 58 Vdc
Boost Voltage 48 to 58 Vdc
Output Current 0 to 50A at 54.5V
Nominal Input Voltage 200/208/240 Vac
Input Voltage Ranges 150 to 275 Vac
Input Current 14.5A at 208 Vac
Operating Frequency Range 45 to 66 Hz
Operating Temperature -40 to +65 °C
Output Voltage Regulation ±0.5%
Output Noise, Ripple 250 millivolts peak to peak maximum, over the range dc to 100
MHz
Load Share Accuracy 1.5A maximum deviation between rectifiers
Heat Dissipation (per rectifier, full load) 267W (911 BTU) at 240 Vac operation
Power Factor >0.98 for loads > 50% full load
Selective High-Voltage Shutdown Above 58 Vdc
Backup High-Voltage Shutdown Above 60 Vdc for 1 millisecond
Table 2-I: QS865A Rectifier Specifications
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