ABB RELION 650 SERIES User manual

Relion® Protection and Control
650 series
Installation Manual

Document ID: 1MRK 514 013-UEN
Issued: September 2009
Revision: -
Product version: 1.0
© Copyright 2009 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license
and may be used or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB AB
Substation Automation Products
SE-721 59 Västerås
Sweden
Telephone: [phone]
Facsimile: [phone]
http://www.abb.com/substationautomation

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.

Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC).
This conformity is proved by tests conducted by ABB AB in accordance with the
generic standard EN 50263 for the EMC directive, and with the standards EN
60255-5 and/or EN 50178 for the low voltage directive.
This product is designed and produced for industrial use.

Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial
property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be
followed.
The frame of the IED has to be carefully earthed.
The IED contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided.
Whenever changes are made in the IED, measures should be taken
to avoid inadvertent tripping.

Table of contents
Section 1 Introduction.......................................................................3
This manual........................................................................................3
Intended audience..............................................................................3
Product documentation.......................................................................4
Product documentation set............................................................4
Document revision history.............................................................5
Related documents........................................................................5
Symbols and conventions...................................................................6
Safety indication symbols..............................................................6
Manual conventions.......................................................................7
Section 2 Environmental aspects.....................................................9
Sustainable development...................................................................9
Disposing of the IED...........................................................................9
Section 3 Unpacking, inspecting and storing.................................11
Removing transport packaging.........................................................11
Inspecting the product......................................................................11
Identifying the product.................................................................11
Checking delivery items...............................................................11
Inspecting the IED.......................................................................11
Returning an IED damaged in transit..........................................12
Storing..............................................................................................12
Section 4 Mounting.........................................................................13
Required tools..................................................................................13
Checking environmental conditions and mounting space................13
Mounting the IED..............................................................................13
Flush mounting the IED...............................................................13
Semi-flush mounting the IED.......................................................15
Rack mounting the IED................................................................17
Rack mounting a single IED...................................................17
Rack mounting two IEDs........................................................19
Rack mounting a single IED and test switch RTXP................21
Wall mounting the IED.................................................................23
Arranging ventilation....................................................................24
Section 5 Connecting.....................................................................25
Required tools..................................................................................25
Connecting wires..............................................................................25
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650 series 1
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Connecting screw-compression type wires.................................25
Connecting ring-lug type wires....................................................26
Connecting protective earthing.........................................................26
Connecting analog signals...............................................................28
Connecting current and voltage inputs .......................................29
Connecting IED with a test switch...............................................30
Connecting power supply.................................................................30
Connecting communication..............................................................32
Section 6 Checking installation......................................................33
Identifying hardware and software version.......................................33
Checking mounting...........................................................................33
Energizing the IED............................................................................33
Section 7 Removing, repairing and exchanging.............................35
Product lifecycle...............................................................................35
Checking IED information.................................................................35
Removing the IED............................................................................35
Sending the IED for repair................................................................36
Exchanging the IED..........................................................................36
Section 8 Technical data................................................................37
Case and HMI display variants.........................................................37
Front side of the IED....................................................................37
Rear side of the IED....................................................................38
Dimensions.......................................................................................38
Enclosure class................................................................................39
Section 9 Accessories and ordering data.......................................41
Mounting kits....................................................................................41
Flush mounting kit.......................................................................41
Semi-flush mounting kit...............................................................42
Rack mounting kit for a single IED..............................................43
Rack mounting kit for two IEDs...................................................43
Test switch...................................................................................44
Wall mounting kit for an IED .......................................................45
Section 10 Glossary.........................................................................47
Table of contents
2650 series
Installation Manual

Section 1 Introduction
1.1 This manual
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.
1.2 Intended audience
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronic
equipment.
1MRK 514 013-UEN - Section 1
Introduction
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1.3 Product documentation
1.3.1 Product documentation set
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manual
Operation manual
Installation manual
Service manual
Engineering manual
Commissioning manual
Communication protocol
manual
Technical manual
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manualApplication manual
Operation manualOperation manual
Installation manualInstallation manual
Service manualService manual
Engineering manualEngineering manual
Commissioning manualCommissioning manual
Communication protocol
manual
Communication protocol
manual
Technical manualTechnical manual
en07000220.vsd
IEC07000220 V1 EN
Figure 1: The intended use of manuals in different lifecycles
The engineering manual contains instructions on how to engineer the IEDs using
the different tools in PCM600. The manual provides instructions on how to set up a
PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED.
The manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for checking
of external circuitry and energizing the IED, parameter setting and configuration as
well as verifying settings by secondary injection. The manual describes the process
Section 1 1MRK 514 013-UEN -
Introduction
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Installation Manual

of testing an IED in a substation which is not in service. The chapters are organized
in chronological order in which the IED should be commissioned.
The operation manual contains instructions on how to operate the IED once it has
been commissioned. The manual provides instructions for monitoring, controlling
and setting the IED. The manual also describes how to identify disturbances and
how to view calculated and measured power grid data to determine the cause of a
fault.
The service manual contains instructions on how to service and maintain the IED.
The manual also provides procedures for de-energizing, de-commissioning and
disposal of the IED.
The application manual contains application descriptions and setting guidelines
sorted per function. The manual can be used to find out when and for what purpose
a typical protection function can be used. The manual can also be used when
calculating settings.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
The communication protocol manual describes a communication protocol
supported by the IED. The manual concentrates on vendor-specific implementations.
The point list manual describes the outlook and properties of the data points
specific to the IED. The manual should be used in conjunction with the
corresponding communication protocol manual.
The service manual is not available yet.
1.3.2 Document revision history
Document revision/date Product series version History
-/September 2009 1.0 First release
1.3.3 Related documents
Documents related to REC650 Identity number
Commissioning manual 1MRK 511 209-UEN
Technical manual 1MRK 511 204-UEN
Application manual 1MRK 511 203-UEN
Table continues on next page
1MRK 514 013-UEN - Section 1
Introduction
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Documents related to REC650 Identity number
Product Guide, configured 1MRK 511 211-BEN
Type test certificate 1MRK 511 211-TEN
Documents related to REL650 Identity number
Commissioning manual 1MRK 506 307-UEN
Technical manual 1MRK 506 304-UEN
Application manual 1MRK 506 305-UEN
Product Guide, configured 1MRK 506 308-BEN
Type test certificate 1MRK 506 308-TEN
Documents related to RET650 Identity number
Commissioning manual 1MRK 504 109-UEN
Technical manual 1MRK 504 106-UEN
Application manual 1MRK 504 107-UEN
Product Guide, configured 1MRK 504 110-BEN
Type test certificate 1MRK 504 110-TEN
650 series manuals Identity number
Operation manual 1MRK 500 088-UEN
Communication protocol manual, DNP3 1MRK 511 224-UEN
Communication protocol manual, IEC 61850 1MRK 511 205-UEN
Engineering manual 1MRK 511 206-UEN
Installation manual 1MRK 514 013-UEN
Point list manual, DNP3 1MRK 511 225-UEN
1.4 Symbols and conventions
1.4.1 Safety indication symbols
The electrical warning icon indicates the presence of a hazard
which could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence
Section 1 1MRK 514 013-UEN -
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of a hazard which could result in corruption of software or damage
to equipment or property.
The information icon alerts the reader to important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it should be understood
that operation of damaged equipment could, under certain operational conditions,
result in degraded process performance leading to personal injury or death.
Therefore, comply fully with all warning and caution notices.
1.4.2 Manual conventions
Conventions used in IED manuals. A particular convention may not be used in this
manual.
• Abbreviations and acronyms in this manual are spelled out in Glossary.
Glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons, for example:
To navigate between the options, use and .
• HMI menu paths are presented in bold, for example:
Select Main menu/Settings.
• LHMI messages are shown in Courier font, for example:
To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics, for example:
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block
symbol given for a function, indicates that the user can set an own signal name
in PCM600.
• The * character after an input or output signal name in the function block
symbol given for a function, indicates that the signal must be connected to
another function block in the application configuration to achieve a valid
application configuration.
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8

Section 2 Environmental aspects
2.1 Sustainable development
Sustainability has been taken into account from the beginning of the product design
including the pro-environmental manufacturing process, long life time, operation
reliability and disposing of the IED.
The choice of materials and the suppliers have been made according to the EU
RoHS directive (2002/95/EC). This directive limits the use of hazardous substances
which are the following:
Table 1: Maximum concentration values by weight per homogeneous material
Substance Proposed maximum concentration
Lead - Pb 0.1%
Mercury - Hg 0.1%
Cadmium - Cd 0.01%
Hexavalent Chromium Cr (VI) 0.1%
Polybrominated biphenyls - PBB 0.1%
Polybrominated diphenyl ethers - PBDE 0.1%
Operational reliability and long life time have been assured with extensive testing
during the design and manufacturing processes. Moreover, long life time is
supported by maintenance and repair services as well as by the availability of spare
parts.
Design and manufacturing have been done under a certified environmental system.
The effectiveness of the environmental system is constantly evaluated by an
external auditing body. We follow environmental rules and regulations
systematically to evaluate their effect on our products and processes.
2.2 Disposing of the IED
Definitions and regulations of hazardous materials are country-specific and change
when the knowledge of materials increases. The materials used in this product are
typical for electric and electronic devices.
All parts used in this product are recyclable. When disposing cast-off IEDs or its
parts, contact the local entrepreneurs who are authorized and specialized in
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Environmental aspects
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handling electrical/electronics waste. These partners can sort the material by using
dedicated sorting processes and dispose of the product according to the local
requirements.
Table 2: Materials of the IED parts
IED Parts Material
Unit Metallic plates, parts and screws Steel
Plastic parts PC1), LCP2)
LHMI display module Various
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer
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Section 3 Unpacking, inspecting and storing
3.1 Removing transport packaging
IEDs require careful handling.
1. Examine the delivered products to ensure that they have not been damaged
during the transport.
2. Remove the transport packing carefully without force.
The cardboard packaging material is 100% recyclable.
3.2 Inspecting the product
3.2.1 Identifying the product
1. Locate the IED's order number from the label attached to the IED's case.
2. Compare the IED's order number with the ordering information to verify that
the received product is correct.
3.2.2 Checking delivery items
Check that all items are included in the delivery in accordance with the delivery
documents.
3.2.3 Inspecting the IED
IEDs require careful handling before installation on site.
• Check the IED to see if any damage occurred during transportation.
If the IED has damaged during transportation, make a claim against the transport
contractor, and notify the local ABB representative.
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3.2.4 Returning an IED damaged in transit
If damage has occurred during transport, appropriate actions must be taken against
the latest carrier. Please inform the nearest ABB office or representative. ABB
should be notified immediately if there are any discrepancies in relation to the
delivery documents.
3.3 Storing
If the IED is stored before installation, it must be done in the original transport
packaging in a dry and dust free place. Observe the environmental requirements
stated in the technical manual.
Section 3 1MRK 514 013-UEN -
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Installation Manual