ABB ZSD 2020 User manual

ABB Automation GmbH
Grüner Weg 6 | 61169 Friedberg, Germany
Phone: [phone] | Fax: [phone]
E-Mail: | Internet:
TRANSLATION OF ORIGINAL - en
Operating and installation instructions
Keep for future use!
Version: 1.5
ZSD 2020
Central lubrication unit

Date: 2021-01-13
Version: 1.5
Operating and installation instructions
Central lubrication unit
Scope Page 2 of 25
Scope
Assembly: Central lubrication unit dosing unit ZSD 2020 ABB
Product Version: ZSD 2020
Item Number: 3HDA10100097017
Drawing Number: 80003300-013
© 2021 ABB Automation GmbH | en

Date: 2021-01-13
Version: 1.5
Operating and installation instructions
Central lubrication unit
Indexes Page 3 of 25
Indexes
Contents
1 General information........................................................................................................... 5
1.1 Purpose of these instructions......................................................................................5
1.2 Target readership of these instructions.......................................................................5
1.3 Legal Notice / Liability................................................................................................. 6
1.4 Information symbols used in these instructions.......................................................... 7
2 Safety...................................................................................................................................9
2.1 Proper Use.................................................................................................................. 9
2.2 Realistically predictable misuse fault.......................................................................... 9
2.3 Safety Notes................................................................................................................ 9
2.4 Risks in Using the Module........................................................................................ 10
2.5 Safety Measures........................................................................................................11
3 Technical Data..................................................................................................................12
3.1 General technical data.............................................................................................. 12
3.1.1 Dimensions.................................................................................................... 12
3.1.2 Power supply / rating.....................................................................................12
3.1.3 Ambient conditions........................................................................................ 12
3.2 Operating and Auxiliary Materials............................................................................. 12
4 Description of the assembly...........................................................................................13
4.1 Overview.................................................................................................................... 13
4.2 Connections............................................................................................................... 14
4.3 Hose connections...................................................................................................... 15
4.4 Operating point ZSD................................................................................................. 16
5 Installation.........................................................................................................................17
5.1 Notes..........................................................................................................................17
5.2 Tools and accessories...............................................................................................17
5.3 Uninstalling the assembly..........................................................................................17
5.4 Installing the assembly..............................................................................................18
6 Maintenance and Repair................................................................................................. 19
6.1 Notes..........................................................................................................................19
6.2 Maintenance of the process filter..............................................................................20
6.3 Maintenance of the oil filter.......................................................................................21
6.4 Changing the release agent......................................................................................22
6.5 Replacing the diaphragm pump................................................................................ 23
6.6 Dealing with faults and fault indication..................................................................... 23
© 2021 ABB Automation GmbH | en

Date: 2021-01-13
Version: 1.5
Operating and installation instructions
Central lubrication unit
Indexes Page 4 of 25
6.6.1 ZSD interrupts delivery..................................................................................23
6.7 Maintenance intervals................................................................................................24
List of illustrations
Figure 1: Overview of central lubrication unit assembly..................................................13
Figure 2: Connections...................................................................................................... 14
Figure 3: Hose connections............................................................................................. 15
Figure 4: Operating point of assembly ZSD....................................................................16
Figure 5: Process filter.....................................................................................................20
Figure 6: Oil filter............................................................................................................. 21
Figure 7: Filling-level indicator......................................................................................... 22
List of tables
Table 1: Personnel skills requirements............................................................................ 5
Table 2: Personnel and their activities............................................................................. 6
Table 3: Meaning of the pictograms (prohibition, mandatory and warning signs)............ 8
Table 4: List of Operating and Auxiliary Materials......................................................... 12
Table 5: Components of the ZSD.................................................................................. 13
Table 6: The Connections ZSD...................................................................................... 14
Table 7: Hose connections............................................................................................. 15
Table 8: Description of the Operating point ZSD........................................................... 16
Table 9: Ordering information – fine filter.......................................................................21
Table 10: Maintenance intervals, general........................................................................ 24
Table 11: Maintenance intervals for central lubrication unit ZSD.....................................24
Table 12: Legend to maintenance intervals..................................................................... 24
© 2021 ABB Automation GmbH | en

Date: 2021-01-13
Version: 1.5
Operating and installation instructions
Central lubrication unit
General information Page 5 of 25
1 General information
1.1 Purpose of these instructions
This document describes the use and installation of the assembly. The manual is meant to
enable to integrate the module into a safe system and successfully perform necessary main-
tenance and repair work.
IMPORTANT
Follow these instructions!
•These instructions must be assessable to everybody that handles this module in
any way.
•The operating company must ensure that these instructions are read and under-
stood by everybody that handles this module in any way.
The components connected to this module are covered in separate instruction manuals.
DOCUMENTS REFERENCE
Observe reference documents!
•Read the instruction manual for the module in its entirety before operating the
equipment for the first time!
•Also note the corresponding chapter of the provided sub-contractor documenta-
tion of purchased parts! If you have any questions please contact our Customer
Service or the manufacturers directly.
1.2 Target readership of these instructions
These instructions must be used both by operating and by maintenance and repair personnel.
Persons working with the plant must have been suitably trained by the manufacturer or plant
owner.
The repair personnel must be suitably trained.
Personnel Prerequisites
Briefed personnel
Operating personnel are people who have been instructed by
the plant owner or trained persons to carry out tasks relating to
the operation of the plant. They must provide instruction about
possible dangers arising from incorrect behaviour and about the
required protective equipment and safety measures.
Trained personnel
Has received in-depth subject education and training, is cable
to assess the plant’s safety status and is familiar with the applic-
able accident prevention and health and safety regulations and
with the acknowledged rules of technology.
Table 1: Personnel skills requirements
© 2021 ABB Automation GmbH | en