ABB C1900 Series User manual

—
ABB MEASUREMENT & ANALYTICS | INSTALLATION GUIDE | IM/C1900-INS REV. Q
C1900
Circular chart recorder and recorder/controller
Measurement made easy
For more information
Further publications are available for free download
from:
www.abb.com/recorders
or by scanning this code:
Search for or click on
Data Sheet
C1900
Circular chart recorder
DS/C1900R-EN
Data Sheet
C1900
Circular chart recorder/controller
DS/C1900RC-EN
Quick Reference Guide
C1900 recorders IM/C1900-QR
Quick Reference Guide
C1900 recorder and recorder/controller IM/C1900-QC
Search for or click on
Operating Guide
C1900
Circular chart recorders
IM/C1900-OGR
Programming Guide
C1900
Circular chart recorders
IM/C1900-PGR
Operating Guide
C1900
Circular chart recorder/controllers
IM/C1900-OGC
Programming Guide
C1900
Circular chart recorder/controllers
IM/C1900-PGC
—
C1900
circular chart recorder
and recorder/controller

Electrical safety
This equipment complies with the requirements of CEI/IEC
61010-1:2001-2 ‘Safety Requirements for Electrical Equipment
for Measurement, Control and Laboratory Use’. If the
equipment is used in a manner NOT specified by the Company,
the protection provided by the equipment may be impaired.
Symbols
One or more of the following symbols may appear on the
equipment labelling:
Warning – refer to the manual for instructions
Caution – risk of electric shock
Protective earth (ground) terminal
Earth (ground) terminal
Direct current supply only
Alternating current supply only
Both direct and alternating current supply
The equipment is protected through double insulation
Information in this manual is intended only to assist our
customers in the efficient operation of our equipment. Use of
this manual for any other purpose is specifically prohibited and
its contents are not to be reproduced in full or part without
prior approval of the Technical Publications Department.
Health and safety
To ensure that our products are safe and without risk to health,
the following points must be noted:
• The relevant sections of these instructions must be read
carefully before proceeding.
• Warning labels on containers and packages must be
observed.
• Installation, operation, maintenance and servicing must
only be carried out by suitably trained personnel and in
accordance with the information given.
• Normal safety precautions must be taken to avoid the
possibility of an accident occurring when operating in
conditions of high pressure and/or temperature.
• Chemicals must be stored away from heat, protected from
temperature extremes and powders kept dry. Normal safe
handling procedures must be used.
• When disposing of chemicals ensure that no two chemicals
are mixed.
Safety advice concerning the use of the equipment described in
this manual or any relevant hazard data sheets (where
applicable) may be obtained from the Company address on the
back cover, together with servicing and spares information.

1
MODBUS (RTU)
Serial Adaptors
Serial Connections
Programming Pages
ASCII Tables
Part No.
IM/C1900–MOD
Flow Totalization
Ramp/Soak Profile
Math Functions
Timer Functions
Part No.
IM/C1900–ADV
ADVANCED SOFTWARE
OPTIONS
DATA SHEET
Full Specification
Part No.
SS C1900
Part No.
IM/C1900–INS
INSTALLATION
Product Identification
Siting
Mounting
Electrical Connections
Installation Record
Recorders and Controllers
PROGRAMMING
Part No.
IM/C1900–PGR
OPERATION
Part No.
IM/C1900–OGR
Recorders Only
PROGRAMMING
Part No.
IM/C1900–PGC
OPERATION
Part No.
IM/C1900–OGC
Controllers Only
A – Standard Manuals
B – Supplementary Manuals
Setting Up
Error Messages
Displays & Controls
Operating Level
Simple Fault Finding
Setting Up
Error Messages
Displays & Controls
Operating Level
Simple Fault Finding
General Programming
Basic Config. Level
Advanced Config. Level
Connections & Links
General Programming
Basic Config. Level
Control Config. Level
Advanced Config. Level
Connections & Links
1INTRODUCTION
Section Page
1 INTRODUCTION ........................................................... 1
2 PREPARATION ............................................................. 2
2.1 Accessories ........................................................ 2
2.2 Checking the Code Number ............................... 2
2.2.1 Non-upgradeable Version ...................... 2
3 MECHANICAL INSTALLATION .................................... 3
3.1 Siting .................................................................. 3
3.2 Mounting ............................................................ 3
3.2.1 Wall-/Pipe-Mounting .............................. 4
3.2.2 Panel Mounting ..................................... 5
4 ELECTRICAL INSTALLATION ...................................... 6
4.1 Identifying the Input/Output Modules .................. 7
4.2 Channel Connections ......................................... 7
4.2.1 Selecting the Analog Input Type(s) ......... 8
4.2.2 Voltage and Current .............................. 9
4.2.3 2-wire Transmitter Input ......................... 9
4.2.4 Thermocouple ....................................... 9
4.2.5 Resistance Thermometer (RTD) ............. 9
4.2.6 Logic Inputs .......................................... 9
4.2.7 Analog Output ....................................... 9
4.2.8 Relay Output ........................................ 9
4.2.9 Motorized Valve ................................... 10
4.3 Module Connections ......................................... 11
4.3.1 Standard I/O or Analog + Relay
(Module Types 1, 2 and 7) ................... 11
4.3.2 Four Relay Module (Module Type 3) ..... 11
4.3.3 Eight Digital Inputs or Outputs
(Module Types 4 and 5 respectively) .... 11
4.4 Power Supply Connections ............................... 13
5 INSTALLATION RECORD ........................................... 13
The documentation for the C1900 series of circular chart
recorders is shown in Fig. 1.1. The Standard Manuals, including
the data sheet, are supplied with all instruments. The
Supplementary Manuals supplied depend on the specification of
the instrument.
This manual includes an Installation Record which should be
completed as a log of the electrical installation. The record is
useful when carrying out initial instrument programming and can
be retained for future reference.
Fig. 1.1 C1900 Documentation
CONTENTS

2
C1900
single pen recorder
Electrical code – standard
Option module – none
Options – none
Door lock – not fitted
Power supply – 115V AC
Modules fitted in module positions 2 to 6 – none
Special Settings – company standard
1901J A 0 0 1 1 00000 STD
Push to
release handle
Pull handle
to release
door...
1
2
Check code number against
the Data Sheet –
SS/C1900R or SS/C1900RC
Loosen
captive screw
...and open door
Swing chart plate forward
3
4
5
6
2.1 Accessories – Fig. 2.1 2.2 Checking the Code Number – Fig. 2.2
2.2.1 Non-upgradeable Version
Note. The 1901J is a basic, non-upgradeable single
pen recorder. This version is not fitted with an analog
output, relay, transmitter power supply unit or digital
inputs and no additional modules can be fitted. The full
identification code is shown below.
Fig. 2.2 Checking the Code Number
A – Standard Accessories
B – Optional Accessories
Case-to-Panel Gasket
C1900/0149
(see Note below)
Pen Capsule
1 to 4
(depending on
no. of channels)
Charts
(Pack of 3)
Keys
(door lock versions only)
Wall-mounting Kit
C1900/1712
(kit contains 2 sets
of items shown)
Pipe-mounting Kit
C1900/1713
(kit contains 4 sets
of items shown)
Note. If panel-mounting to NEMA 4X standard is
required, a continuous bead of suitable silicon
sealant must be applied between the case flange
and the panel. Do not use the optional gasket.
2PREPARATION
Fig. 2.1 Accessories

3
+
0 to 95% RH
0 to 80% RH
55°C
(131°F)
Max.
0°C
(32°F)
Min.
A – Within Temperature Limits
B – Within Humidity Limits
C – Use Screened Cables
12.63 (320.8)
12.63
( 320.8)
0.32 (8.3)
2.23
(56.8)
1.18 (30.1)
1.18 (30.1)
Dimensions in inches (mm)
2.60 (66)
1.38 (35.1)
0.94 (22.4)
7.22
(183.4)
1.44 (36.6) – Typical Space Between
Adjacent Knockout Centers
1.30 (33)
15.23
(386.8)
15.04 (382)
3MECHANICALINSTALLATION
3.1 Siting – Figs 3.1 and 3.2 3.2 Mounting – Figs. 3.3 to 3.5
Caution. Select a location away from strong electrical
and magnetic fields. If this is not possible, particularly in
applications where mobile communications equipment
is expected to be used, screened cables within earthed
(grounded) metal conduit must be used.
Fig. 3.2 Environmental Requirements Fig. 3.3 Overall Dimensions
Fig. 3.1 General Requirements
Sensor
Minimum
A – Close to Sensor
C – Avoid Vibration
B – At Eye-level Location

4
3.2.1 Wall-/Pipe-Mounting – Fig. 3.4
Fig. 3.4 Wall-/Pipe Mounting
…3 MECHANICAL INSTALLATION
B – Pipe-Mounting (Optional)
A – Wall-mounting (Optional)
3
2
4
Mark fixing centers on wall (4)
Drill suitable
holes (4)
Secure instrument to
wall using suitable fixings
14.81 (376.3)
11.06
(281.0)
Secure mounting
brackets (4) to case
1
Position mounting
brackets to suit horizontal
pipe-mounting or vertical
pipe-mounting as required
Secure mounting
brackets to case using
bolts and washers
2
1
3
Fit 'U' bolts
into brackets
Secure using
two nuts and
washers
2
3
/ 8 in. (60mm) OD
horizontal or vertical pipe
4

5
3.2.2 Panel Mounting – Fig. 3.5
3 MECHANICAL INSTALLATION
Locate instrument
in cut-out
Secure in panel using
four bolts, washers and nuts
Drill four suitable holes
Optional gasket
(see
Note 2 below)
4
5
3
Dimensions in inches (mm)
Cut hole in panel
(see
Note 1 below)
Mark four mounting holes
12.72 (323.08)
minimum
11.25
(285.8)
14.00 (355.6)
14.19
(360.4)
0.64 (16.25)
1.70
(43.2)
4 holes 0.281 dia.
or tap for
1
/ 4 in. thread
2
12.72
(323.1)
minimum
1
13.7 (348.0)
maximum
0.15 (3.8)
minimum
0.20
(5.0)
0.15 (3.8)
minimum
14.6
(371.0)
maximum
Ensure cut-out positioned centrally
between mounting holes
Minimum Cut-out Dimensions
Maximum Cut-out Dimensions
Notes.
1. The instrument can be inserted into a panel cut-out
of any size between the minimum and maximum
dimensions illustrated, provided the cut-out is
positioned centrally relative to the fixing holes. If the
panel cut-out is larger than the maximum, a locally
manufactured adaptor plate will be required.
2. If panel-mounting to NEMA 4X hosedown standard
is required, a continuous bead of suitable silicon
sealant must be applied beween the case flange
and the panel. Do not use the optional gasket.
Fig. 3.5 Panel Mounting

6
Warnings.
• To comply with Underwriter Laboratories (UL) and Canadian Standards Association (CSA) certification, route signal leads
and power cables in earthed (grounded), flexible metal conduit. Use the Position 1 protective ground stud (NOT the
terminal module ground stud) to ground the flexible metal conduit.
• Instruments not fitted with the optional internal on/off switch and fuse must have a disconnecting device such as a switch
or circuit breaker conforming to local safety standards fitted to the final installation. It must be fitted in close proximity to
the instrument within easy reach of the operator and must be marked clearly as the disconnection device for the
instrument.
• Remove all power from supply, relay and any powered control circuits and high common mode voltages before accessing
or making any connections.
• Use cable appropriate for the load currents. The terminals accept cables up to 14AWG (2.5mm
2).
• The instrument and all inputs and outputs conform to Mains Power Input Insulation Category II.
• All connections to secondary circuits must have basic insulation.
• After installation, there must be no access to live parts e.g. terminals.
• Terminals for external circuits are for use only with equipment with no accessible live parts.
• If the instrument is used in a manner not specified by the Company, the protection provided by the equipment may be
impaired.
•Allequipmentconnectedtotheinstrument’sterminalsmustcomplywithlocalsafetystandards(IEC60950,EN601010-1).
Notes.
• Always route signal leads and power cables separately.
• Use screened cable for signal inputs and relay connections. Connect the screen to the earth (ground) stud – see Fig. 4.10.
• The terminal blocks can be removed from the main PCB when making connections – see Fig. 4.1. Before removing a
module, note its position.
• If wall- or pipe-mounting to NEMA 4X hosedown standard is required, suitable cable glands must be used to prevent
water ingress.
Cleaning.
• The complete recorder can be hosed down if it has been installed to IP66/NEMA 4X standards i.e. cable glands are
correctly fitted and all unused cable entry holes are blanked off. Warm water and a mild detergent can be used.
4ELECTRICALINSTALLATION
Release
Clip
Remove Terminal
Block Assembly
7
8
Pull handle
to release
door...
1
Loosen
captive screw
...and open door
Swing chart plate forward
3
4
5
Push to
release handle
2
Unplug
Module
6
Fig. 4.1 Removing Terminal Block Assembly

7
2 3 4 5 6
Additional
Functions
Additional
Functions
Channel 2
(Green Pen)
Channel 3
(Blue Pen)
Module
Positions
2 3 4 5 6
Channel 4
(Black Pen, Violet Event
Pen or Additional Functions)
See
Note
Below
Channel 1
(Red Pen)
Not available on
non-upgradeable
version
4.1 Identifying the Input/Output Modules – Fig. 4.2
To gain access to the modules, open the door and chassis – see
Fig. 2.2. There are six module positions as shown in
Fig. 4.2.
4.2 Channel Connections
Channel 1 connections are made directly to the terminal block
mounted on the motherboard.
Other Channel connections are made to standard I/O modules,
fitted in positions 2, 3 or 4 – see Fig. 4.2.
Warning. The maximum channel to channel
voltage (between any 2 channels) must not exceed
500V DC.
Notes.
• Module positions can also be used for
additional I/O modules (module types 1 and
2) for use with math functions.
• The module type is marked on the
component side of the PCB.
4 ELECTRICAL INSTALLATION…
Fig. 4.2 Module Positions and Functions

8
…4 ELECTRICAL INSTALLATION
2 3 4 5 6
mV THC mA V RTD & Resistance
PL1
PL1
2-wire Transmitter All Other Input Types
PL8PL8
2
1
3
4
1
4
8
5
2
1
3
4
1
4
8
5
C117
C83
C18
PL1
8
54
1
PL8
41
L22
C25
R50
TR9
C110
R53
R44
23
L14
C122
+
L17
TRA9
+
C12
+
JC50
+
C104
IC6
C119
R64
C126
D15
IC5
C13
DJ4 IC19
TR6
STAR
L11
Fig. 4.3 Selecting the Input Type (Main Board)
Fig. 4.4 Selecting the Input Type (I/O Modules)
Table 4.1 Thermocouple Compensating Cable
INPUT/OUTPUT MODULE
L5
R56
PL3
PL1
C33
C10
R27
R24
C38
C22
R21
IC20
C24
R30
C15
C25
R26
C19
R22
C27
C20
C14
R36
C35
R25
C30
C23
C21
C13
R44
C29
C26
C34
C17 C16
PL3 PL3
2
1
3
4
2
1
3
4
All Other Input Types
2-wire Transmitter
PL1 PL1
58
41
58
41
mA V RTD & ResistancemV THC
4
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4.2.1 Selecting the Analog Input Type(s) – Figs. 4.3 and 4.4
Plug-in links are used to select the input type:
Channel 1 PL1 & PL8 on the main p.c.b. (Fig. 4.3)
Channels 2 to 4 PL1 & PL3 on the module (Fig. 4.4)

9
4 ELECTRICAL INSTALLATION…
4.2.2 Voltage and Current – Fig. 4.5
Input impedances:
Low voltage (mV) >10MΩ
Voltage >10MΩ
Current (mA) 100Ω
4.2.3 2-wire Transmitter Input – Fig. 4.5
Power for the transmitter is supplied by terminal 6.
Note. The voltage across terminals 4 and 6 is 20V
(nominal). This is due to internal voltage drops across a
shunt resistor and measurement circuitry.
4.2.4 Thermocouple – Fig. 4.5
Use correct compensating cable between the thermocouple
and the terminals – see Table 4.1 (previous page).
Automatic cold junction (ACJC) is incorporated but an
independent cold (reference) junction may be used.
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4.2.5 Resistance Thermometer (RTD) – Fig. 4.5
If long leads are necessary it is preferable to use a 3-lead
resistance thermometer.
If 2-lead resistance thermometers are used each input must be
calibrated to take account of the lead resistance.
4.2.6 Logic Inputs – Fig. 4.5
The two logic inputs accept either volt-free (switch) or TTL (5V)
input types and can be used for remote switching of many
recorder functions, e.g. chart stop/go, alarm acknowledgment,
totalizer reset etc. Refer to the Programming Guide,
IM/C1900–PGR or IM/C1900–PGC.
4.2.7 Analog Output – Fig. 4.5
4.2.8 Relay Output – Fig. 4.5
Relay specification:
Type single pole changeover
Voltage 250V AC 250V DC
Current 5A AC 5A DC
Loading (non inductive) 1250VA 50W
Isolation, contacts to earth 2kV RMS
Fig. 4.5 Channel Connections
Note. Not applicable on Type 2 Modules.

10
2
5
4
4
5
6
L
N
(L)
Link
(see
Note 2 below)
100%
0%
100%
0%
Motorized
Valve Drive
Valve
Positioner
Power
Supply
Four Relay Module
3
6
10
10
11
11
Type 1 and/or Type 2
Modules (see Note 1 below)
Type 1 or Type 2
Module
1st
Module
2nd
Module
1st or 2nd
Module
(N)
4
5
6
Link
(see Note 2 below)
100%
0%
Motorized
Valve Drive
Type 1 or Type 2
Module
1st or 2nd
Module
A – Standard Feedback Slidewire Configuration B – Alternative Feedback Slidewire Configuration
…4 ELECTRICAL INSTALLATION
4.2.9 Motorized Valve – Fig. 4.6
A motorized valve with or without feedback requires 2 relays (common and normally open terminals) to drive the valve in either
direction. Any two relays can be allocated for this function. Fig. 4.6 A shows two possible combinations.
Note. For valves with position feedback using low voltage (mV),
voltage (V) or current (C), refer to Fig. 4.5 B, C and F for connections.
Fig 4.6 Motorized Valve Connections (using feedback slidewire)
Notes.
1Type 1 and type 2 modules have one relay output, therefore two modules are required.
2Link must be connected at valve drive end, not at the controller terminals.

11
1
2
7
8
9
10
11
12
3
4
5
6
Common
Input 1
Common
Input 7
Input 8
Input
Connections
Input 5
Input 6
Input 3
Input 4
Input 2
Common
Output 1
Common
Output 7
Output 8
Output
Connections
Output 5
Output 6
Output 3
Output 4
Output 2
or
Digital Outputs
PL2 PL2
2
1
3
4
2
1
3
4
Digital Inputs
PL2
14
4.3.3 Eight Digital Inputs or Outputs
(Module Types 4 and 5 respectively) –
Figs. 4.8 and 4.9
A plug-in link is used to select the board's function; digital inputs
or digital outputs – see Fig. 4.8. The maximum current drain from
each TTL output must not exceed 5mA.
Fig. 4.8 Selecting the Digital Module Function
(Module Types 4 and 5)
Fig. 4.9 Eight Digital Inputs or Outputs Connections
(Module Types 4 and 5)
4 ELECTRICAL INSTALLATION…
1
2
7
8
9
10
11
12
3
4
5
6
Normally Closed
Normally Open Relay 1
Common
Normally Closed
Normally Open Relay 2
Common
Normally Closed
Normally Open Relay 3
Common
Normally Closed
Normally Open Relay 4
Common
4.3 Module Connections
4.3.1 Standard I/O or Analog + Relay
(Module Types 1, 2 and 7) – Fig. 4.5
The connections are the same as Channel connections to the
main board. Refer to Section 4.2.
4.3.2 Four Relay Module (Module Type 3) – Fig. 4.7
Fig. 4.7 Four Relay Module Connections
(Module Type 3)

12
Earth (Ground) Stud –
see Note 2 below
Remove Plug, Connect
Power Supply Leads to
Plug and Refit Plug
X
Line
Neutral
Power Switch (Optional)
Fuse (Optional)
– see Note 1 below
Before making any electrical connections,
see Warnings on page 6
Line
Neutral
2 3 4 5 6
4.4 Power Supply Connections – Fig. 4.10
Notes.
1. Fuse rating:
500mA (20 X 5mm) Type T
2. Ensure that the Earth (Ground) lead is longer than
the Line and Neutral leads.
…4 ELECTRICAL INSTALLATION
Fig. 4.10 Power Supply Connections
Warning. If the optional internal power
switch and fuse are not fitted, an external
disconnection device and fuse must be
fitted – see also Warnings on page 6.
Selector not Fitted
(24V AC Version)
Code Label
230
115
Digit 10
Position 1
Position 2 Position 3 Position 4 Position 5 Position 6
115
2or 5
1 9 x x x x x x x x x x x x x x
1or 4
3or 6
Fuse (Optional)
– see Note below
Note. Recorders manufactured before June 2005 are
fitted with a Mainboard that is not equipped with a
universal power supply. Ensure the supply voltage
selector switch is set correctly and the appropriate fuse
is fitted – see Fig 4.11.
Fig. 4.11 Power Supply Selection
(Recorders Manufactured Before June 2005 Only)
Note. Fuse ratings:
115V Supply 1A (20 x 5mm) Type T
230V Supply 1/2A (20 x 5mm) Type T
24V Supply 4A (20 x 5mm) Type T

13
*
*
*
Link Positions
Module Type (Tick Box)Module Type
NC
1
Analog
Output
Analog
Input
Logic
Inputs
Relay
Output
+
2–
3
4
5
6
7C
8L1
9L2
10 NO
1C
12
1
NC
1
Analog
Output
Analog
Input
Logic
Inputs
Relay
Output
+
2–
3
4
5
6
7C
8L1
9L2
10 NO
1C
12 NC
1
Analog
Output
Analog
Input
Logic
Inputs
Relay
Output
+
2–
3
4
5
6
7C
8L1
9L2
10 NO
1C
12
*
*
*
*
**
Not applicable on Module Type 2 Not applicable on Module Type 2
C
1
Relay
Output 1
Relay
Output 2
Relay
Output 3
Relay
Output 4
2
3
4
5
6
7
8
9
10 NC
1 NO
12
1
Logic I/Ps (Type 4) or Logic O/Ps (Type 5)
C
21
3
4
5
6
76
87
98
10 C
Position 1
12
Module Type (Tick Box) 1267
Position 2 Position 3
1
Position 4
NC
1
Analog
Output
Analog
Input
Logic
Inputs
Relay
Output
+
2–
3
4
5
6
7C
8L1
9L2
10 NO
1C
12
*
*
*
Not available on Module Type 2
345
C
NC
NO
C
NC
NO
C
NC
NO
2
3
4
5
Link Positions
(Tick Boxes)
Module Type (Tick Box)
(Tick Box)
Type 4 Type 5
Link Positions
(Tick Boxes)
2
Link Positions
(Tick Boxes)
Link Positions
(Tick Boxes)
5INSTALLATIONRECORD

14
*
*
Link Positions
1
Logic I/Ps (Type 4) or Logic O/Ps (Type 5)
C
21
3
4
5
6
7 6
87
98
10 C
Module Type (Tick Box) 2
Position 6
NC
1
Analog
Output
Analog
Input
Logic
Inputs
Relay
Output
+
2–
3
4
5
6
7C
8L1
9L2
10 NO
1C
12
*
*
*
Not available on Module Type 2
45
2
3
4
5
(Tick Box)
Type 4 Type 5
Link Positions
(Tick Boxes)
Link Positions
C
1
Relay
Output 1
Relay
Output 2
Relay
Output 3
Relay
Output 4
2
3
4
5
6
7
8
9
10 NC
1 NO
12
1
Logic I/Ps (Type 4) or Logic O?ps (Type 5)
C
21
3
4
5
6
76
87
98
10 C
Module Type (Tick Box) 2
Position 5
NC
1
Analog
Output
Analog
Input
Logic
Inputs
Relay
Output
+
2–
3
4
5
6
7C
8L1
9L2
10 NO
1C
12
*
*
*
Not available on Module Type 2
345
C
NC
NO
C
NC
NO
C
NC
NO
2
3
4
5
(Tick Box)
Type 4 Type 5
Link Positions
(Tick Boxes)
…5 INSTALLATION RECORD

15
NOTES

16
…NOTES

Sales SoftwareService

IM/C1900-INS Rev. Q 01.2021
—
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information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2021
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Measurement & Analytics
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UK
Tel: [phone]
Fax: [phone]
Email: [email protected]
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Tel: [phone]
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