ABB GLA132 Series User manual

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ABB MEASUREMENT & ANALYTICS | USER MANUAL
User Manual | ICOS
GLA132 Series Ultraportable Analyzers

USER MANUAL | ICOS | INSTRUCTIONS | UM/ICOS-EN REV. B.2
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Table of Contents
Disclaimer...................................................................................................................................5
Cybersecurity..........................................................................................................................5
Patent..........................................................................................................................................5
Copyright....................................................................................................................................5
Safety...........................................................................................................................................6
Class of Laser Equipment.....................................................................................................6
Certification............................................................................................................................6
WEEE Directive........................................................................................................................6
Labels.......................................................................................................................................7
Operator Safety......................................................................................................................7
Electrical Hazards...................................................................................................................7
Laser Hazards .........................................................................................................................8
SafetyProvisions for a Chemical Spill.................................................................................8
Text Formats and Warning Icons.........................................................................................9
Transportation and Storage of BoxedAnalyzers ...............................................................10
Warranty.....................................................................................................................................11
Customer Support................................................................................................................... 12
1Analyzer Overview........................................................................................................................13
Performance Specifications...................................................................................................13
Ambient Humidity................................................................................................................13
Operating Temperature...................................................................................................... 13
Maximum Altitude................................................................................................................13
Power Requirements............................................................................................................13
Fuse Ratings..........................................................................................................................13
Cable Plugs and Voltage for EC Countries....................................................................... 13
External Dimensions............................................................................................................14
Weight....................................................................................................................................14
Cell Volume............................................................................................................................14
Standard Components............................................................................................................15
Optional Components.............................................................................................................15
Power Connections ................................................................................................................. 17
Emergency Shutdown Procedure.......................................................................................... 17
Data Interface ConnectionPorts...........................................................................................18
Plumbing Diagram...................................................................................................................19
Inlet/Outlet Connections.......................................................................................................20
Warning Labels and Descriptions ......................................................................................... 21
2Analyzer Setup .............................................................................................................................22
Connect thePower Cords.......................................................................................................22
Connect the DataInterface Connections.......................................................................................22
Connect the Inlet/Outlet Plumbing Connections...........................................................................22
3Initializeand Run the Analyzer...................................................................................................23

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File System Integrity Check....................................................................................................24
Thermal Stabilization..............................................................................................................24
The Launch Service Screen.....................................................................................................25
The Auto Launch Screen.........................................................................................................26
Login to Access MenuOptions..............................................................................................27
MainPanel.................................................................................................................................28
UserInterface Control Bar..................................................................................................29
Main Panel Displays.................................................................................................................31
Numeric Display....................................................................................................................31
Alarm Status Display............................................................................................................32
Spectrum Display.................................................................................................................35
TimeChart Display................................................................................................................37
Rate Control..............................................................................................................................38
File Transfer Menu.................................................................................................................. 40
Standard Data File............................................................................................................... 40
Transfer Data Files...............................................................................................................41
Types of directories in the local hard drive.........................................................................43
Daily Directory.......................................................................................................................43
Archive Directory..................................................................................................................44
File Transfer Error Screen.......................................................................................................45
Setup Menu...............................................................................................................................46
Time/Files Tab......................................................................................................................47
Calibration Tab.....................................................................................................................50
Laser Adjust Tab...................................................................................................................52
MIU Tab..................................................................................................................................54
Analog Output Tab...............................................................................................................55
Water Vapor Isotope Standard Source Tab –WVISS Tab (Optional)............................57
Service Tab............................................................................................................................58
Shutting Down the Analyzer...................................................................................................59
4Maintenance................................................................................................................................ 60
DailyOperation Checklist...................................................................................................... 60
Mirror Ring-Down Time and Maintenance.......................................................................... 60
Replace the Fuse......................................................................................................................61
Appendix A: About Gas Analyzers and Laser Absorption Spectroscopy...............................64
Conventional Laser Absorption Spectroscopy...................................................................64
ABB-LGR’sOff-Axis Integrated-Cavity Output Spectroscopy (Off-Axis ICOS)..............67
Appendix B: Accessing Data Using the Ethernet.......................................................................68
Additional Notes......................................................................................................................69
Appendix C: Wireless Router Setup (Optional)..........................................................................70
Appendix D: Set Up Devices for Remote Access Using VNC Software ..................................75
Appendix E: Multi-Port Inlet Unit (Optional)..............................................................................88
Appendix F: Calibration of WVIAand TWVIA analyzers.............................................................93
Appendix G: Configuringthe Analyzer for the Optional WVISS Accessory............................98

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Control theWVISS Using the Analyzer Setup Panel..........................................................100
Configuringthe WVISS and MIU to runsimultaneously ..................................................108
Appendix H: Spectrum Displays..................................................................................................111
GLA132-AMA Methane /Acetylene Analyzer.....................................................................112
GLA431-CCIA2 Carbon Dioxide Isotopic Analyzer...........................................................113
GLA132-EAA Ammonia Analyzer ....................................................................................... 114
GLA132-GGA Greenhouse Gas Analyzer........................................................................... 115
GLA132-H2SN Hydrogen Sulfide Analyzer....................................................................... 116
GLA132-HCl Hydrogen Chloride Analyzer.........................................................................117
GLA132-HF Hydrogen Fluoride Analyzer......................................................................... 118
GLA132-HFHC Hydrogen Fluoride and Hydrogen ChlorideAnalyzer.......................... 119
GLA132-MCEA1 Carbon Monoxide / Carbon Dioxide/ Methane Analyzer.................120
GLA132-OXCC Industrial Emissions Analyzer..................................................................121
GLA132-SAMHydrogen Sulfide and Ammonia Analyzer...............................................122
GLA132-SOFX1 Soil Gas Analyzer......................................................................................124
GLA132-SOFX2 Soil Gas Analyzer – High Ammonia .......................................................125
GLA132-WVIA UltraportableWater Vapor Isotopic Analyzer........................................126
Appendix I: Isotope Definitions.................................................................................................. 127
Appendix J: Cables.......................................................................................................................129

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Disclaimer
This document contains product specifications and performance statements that may be
in conflict with other ABB published literature, such as product flyers and product catalogs.
All specifications, productcharacteristics, and performance statements includedin this
document are suggested specifications only. In case of conflict between product
characteristics in this document and specifications in the official ABB product catalogs, the
latter takes precedence.
ABB reserves theright to make changes to the specifications of all equipment and
software, andto thecontents of this document, without obligation to notify any person or
organization of such changes. Every effort has been made to ensure that the information
contained inthis document is currentandaccurate. Please contact ABB-LGR if you find any
error in this document, so we can make appropriate corrections.
Cybersecurity
This product is designed to be connected to and to communicate information and data via
a network interface. It is your soleresponsibility to provideand continuously ensurea
secure connection between the product and yournetwork or any other network (as the
case may be). You shall establish andmaintain anyappropriate measures (suchas, but not
limited to, the installation of firewalls, application of authentication measures, encryption
of data, etc.) to protect the product,the network, its system and the interface against any
kind of security breaches, unauthorized access, interference, intrusion, leakageand/or
theft of data or information.ABB and itsaffiliates are not liable for damagesand/or losses
related to such security breaches, any unauthorizedaccess, interference, intrusion, leakage
and/or theftof data orinformation.
Patent
The analyzertechnology is protected by patents:
7,468,797
6,839,140
6,795,190
6,694,067
Copyright
© 2020 ABB Inc. All rights reserved. No informationcontained inthis document may be
reproducedin any form, in full orin part, without prior written consent fromABB.

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Safety
The following pages provide important safetyprecautions.
Class of Laser Equipment
The analyzeris a Class 1 laser instrument whenthecase cover is closed for normal
operation, and the lock is installed.
Certification
The analyzercertifications are listed in Table 1.
Table 1: Safety Certifications
Symbols
Standards Tested and Met
2004/108/EU (EMC), EN61326-1
Title 21 Code of Federal Regulations,chapter 1, sub-chapter J
WEEE Directive
The analyzeris not subject to WEEE Directive 2002/96/EC (Waste Electricaland Electronic
Equipment) orrelevant national laws (e.g. ElektroGin Germany).
The product must be disposed of at a specialized recycling facility. Do not use municipal
garbage collection points. According totheWEEE Directive 2002/96/EC,only products
used in private applications may be disposed of at municipal garbage facilities.

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Labels
The following labels are at specific locations on or in the analyzer to identify
hazardous areas. (Figure 1)
Figure 1: Radiation Labels
These labels are located on the enclosure covering the ICOS cell. The fiber laser is
visible only when theinsulated enclosure is removed from the ICOS cell.
Operator Safety
When the case cover is closedand locked into position, the analyzerruns safely, without
risk to the operator. Modifying the analyzer to operatewith thecase cover opencan injure
personnel.
Bypassing the analyzer interlock switch to open the case cover during
analyzer operations can cause seriousbodily injury. Even though the
analyzer provides a second layer of protection, such as a laser cover to
prevent the user from the invisible laser beam or any secondary reflection
from the laser on a reflective surface, it is not recommended to modify the
analyzer to operate in an unsafe condition.
Electrical Hazards
The analyzer poses no electricalhazards. The analyzer components operateat ≤6.8 V DC.

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Laser Hazards
The analyzeris a Class 1 laser product that complieswith:
21 CFR 1040.10 and 1040.11
EN 60825-1:2014
The laser is classified as a Class IIIb when exposed.
Only trained service personnel are authorized to open the housing or
service the laser.
Using this analyzer in a manner not specified by ABB-LGR may result in
damage to the analyzer and render it unsafe to operate.
Only authorized persons may open the analyzer cover or perform internal
maintenance. Contact ABB-LGR for maintenanceinstructions and
maintenance kits. Make sure the analyzer is unplugged before working
with the internal components. Failure to do so may result in damage to
the analyzer and electric shock.
Safety Provisions for a Chemical Spill
Follow these precautions when dealing withall chemicals:
Keep allchemicalcontainers away from heat, sparks, and open flames.
Use onlyon groundedequipment and with non-sparkingtools.
Store in a cool, dry, and well-ventilatedplace, away from incompatible materials.
If a spill occurs:
Make sure all handling equipment is electrically grounded.
Mop or wipe up, andthen place all chemical-soaked items in containers approved
by the US Department of Transportation (DOT) or the appropriate local regulatory
agency.

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Text Formats and Warning Icons
Text Formats
This section describes the text formats and warning icons used in this manual.

Italicized text isused for emphasis intext and also to emphasize the names
of screens or text fields.
Bold text is used to showtext that you typein fields andalso button
choices that you enter.
Warning Icons
Table 2 showsand describesthe warning icons used in this manual.
Table 2: Warning Icon Descriptions
Icon Meaning
NOTE or
IMPORTANT!
Emphasizes facts and conditions important toanalyzer operation.
WARNING!
General Warning Icon: gives general safety information that must be
followed to avoid hazardous conditions.
WARNING! Electrical Warning Icon: warnsof potential electrical shock hazard.
WARNING!
Laser Warning Icon: warns of potential laser hazard.

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Transportation and Storage of Boxed
Analyzers
When transporting and storing boxed analyzers:
Analyzers may be shipped in non-pressurizedaircraft.
Analyzers are fragile: Do not drop or smash boxed analyzers.
Do not storeanalyzers outside in wetweather.
Do not stack boxesmore than five high.
Analyzers may be safely stored at temperatures between -20oCand +60oC.
Save the original shipping materials to use when returning the analyzer to
ABB-LGR if factory service or repair is needed.
Table 3 lists and describes thesafety icons on ABB-LGR shipping boxes. Follow these
instructions when transporting and storing boxedanalyzers.
Table 3: Transportation and Storage Icon Descriptions
Icon Meaning
Store your analyzer ina sheltered, dry area. Do not let the box get
wet.
Transport and storetheanalyzer box with thearrows on the box
pointing up.
The analyzeris fragile. Transport carefully. Donot drop the box.

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Warranty
Each ABB-LGRanalyzer iswarranted byABB-LGR to be free from defects in material and
workmanship. However, our sole obligation under this warrantyshall be torepair or
replace any part of the analyzer, which our examination discloses to have been defective in
material orworkmanshipwithout charge and only under the following conditions:
1. The defects are called to the attention of ABB-LGR in writing within one year after
the shipping date of the analyzer.
2. The analyzerhas not beenmaintained,repaired oraltered by anyonewho was not
approved by ABB-LGR.
3. The analyzerwas used inthe normal, proper, and ordinarymanner and has not been
abused, altered, misused, neglected,involved in anaccidentor damagedby an act
of God or other casualty.
4. The purchaser (whether a distributor or direct customer of ABB-LGR, or a
distributor’scustomer), packs andships or delivers the analyzer to ABB-LGR’s main
office within 30 days after ABB-LGR has receivedwritten notice of the defect.
Unless otherarrangements have beenmade inwriting, transportation to ABB-LGR
is at customer’s expense.
5. No-charge repair parts may be sent at ABB-LGR’s sole discretion to the purchaser
for installation by purchaser.
6. ABB-LGR’s liability is limitedto repairor replace anypart of theanalyzer freeof
charge if ABB-LGR’s examination disclosesthe part to be defective.
The laws of some locations may not allow the exclusion or limitation onimplied warranties
or on incidental or consequential damages, so the limitations herein may not apply directly.
This warranty gives you specific legalrights, and you may already have otherrights, which
vary from location to location. All warranties that apply, whether includedby this contract
or by law,are limited to thetime period of this warranty, which is a twelve-month period
commencing fromtheanalyzer customership date or eighteen months from the date of
shipment to an ABB-LGR authorized distributor, whichever is earlier.
Further informationconcerning this warranty may be obtained by writing or telephoning
the Warranty Managerat ABB-LGR Customer Service.
ABB-LGR provides direct assistance in theuse and application of all of its analyzers through
email, telephone, and if necessary, in person.
Please contact [e-mail] your local salesrepresentative for more
details.

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Warranty Returns
If your product is defective, you may return it during its designated warranty period for a
prompt exchangeor repair. To return a product, please contact your localsales
representative andABB service support to request a Return Material Authorization (RMA)
number. Requests for refunds and exchanges cannot be processed without a valid RMA
number.
Please have the following information available when requestingan RMA number:
Part Number
Serial Number (Located on the side panel of the analyzer)
Description of the Problem
The company-issued RMA number must be prominently displayed onthe return package.
No returns will be accepted collect or C.O.D. On all warrantyreturns, ABB-LGRwill paythe
shipping charges on the return of the merchandiseto the customer.
Customer Support
ABB provides productsupport services worldwide. To receive product support, either in or
out of warranty, contact the ABB officethat serves your geographical area, or the office
indicated below:
ABB Inc. Measurement & Analytics
3400, rue Pierre-Ardouin
Quebec, (Quebec)G1P 0B2 Canada
Tel: [phone] (North America)
Tel: [phone] (Worldwide)
Fax: [phone]
Technical Support: [e-mail]
Please contact [e-mail] and your local salesrepresentative for more
details.
Please provide the serial number or sales order number of the analyzer.

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1 Analyzer Overview
The ABB-LGR GLA132 Series are Ultra-PortableAnalyzers that measureconcentrations of
gas in parts per million (ppm) and parts per billion (ppb).
This analyzer is a Class 1 laser product.
Performance Specifications
Ambient Humidity
<99% relative humiditynon-condensing
Operating Temperature
5 - 45oC
Maximum Altitude
6,000 Feet
Power Requirements
60 Watts (typical) – 11-30 VDC (battery power)
66 Watts (typical) – 15-230 VAC, 50/60hz (AC adaptor)
120 Watts maximum
Fuse Ratings
32 VAC
10 Amps
Fast-blow fuse
Cable Plugs and Voltage for EC Countries
See page 129.
Always use the power supply cord provided by ABB-LGR. See page 129 for
a description of power cords for a specific country.

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External Dimensions
18.5” W x 14” D x 7” H
Weight
16.9 kg
Cell Volume
345 cc cavity
10 cctubing
Total volume = 355 cc

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Standard Components
This section describesthe analyzer components. Verify that each ofthe system
components has arrivedbefore installation.
The standard components include:
GLA132 Series analyzer
Analyzer power cord
AC/DC power supply
External in-line filter (push-connect)
Null modem type serial data cable
USB flash drive
User Guide (this document)
Certificate of compliance
Optional Components
Available on select analyzers.
Multiport Inlet Unit, eight or sixteen channels (MIU-8, MIU-16)
oPower cable
o25-pin control signal cable
o64GB solid state hard drive
Water Vapor Isotope Standard Source – Standardrange (WVISS)
oWVISS hand pad
oControlsignal cable
oBNC cable
This analyzer has been CE certified using data cables three meters long or
less. Connecting the analyzer using longer data-cables is not
recommended.
The wireless user interface will not work if:
The analyzerhas a system failure
The hard drive fails or is corrupted
Battery power to the analyzer is interrupted
If any of these failures occur, you will need a mouse, keyboard and monitor
to restart the analyzer. A back up hard drive is recommended.
If you have not received all of these components, contact ABB-LGR at
icos.suppo[email protected].com.

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Figure 2 shows the left side of the analyzer.
Figure 2: Left Panel
Figure 3 shows the right side of the analyzer.
Figure 3: Right Panel

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Power Connections
The power connector is onthe left side panel of theanalyzer. (Figure 4)
The analyzercan be powered two ways:
Using theAC/DC power supply tothe DC power inlet
Using the battery hook-up kit (Optional)
The battery voltage must be in the range of
11-30 volts DC . It has a continuous discharge
rate to power 80 watts (or higher).
Figure 4 shows the power entry connector and the power switch.
Figure 4: Power Connections and AC Voltage Selection Switch
The analyzer is equipped with a three-prong power plug. The third prong
of the facility electrical outlets must be grounded. Failure to ground the
third prong may result in electrical damage to the analyzer and electrical
shock to the operator.
Emergency Shutdown Procedure
If the analyzer malfunctions and requires emergencyshutdown:
1. Turn off theanalyzer using the left side panelon/off switch. (Figure 2)
2. Unplug the power cord from theanalyzer. (Figure 4)
3. Notify trainedservice personnel that the analyzer needs repair orservicing.

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Data Interface Connection Ports
This section describesthe data interface connections as shown in Figure 5. These
connections may vary from analyzer to analyzer depending onthe ordered configuration.
USB ports – Usedfor transferring data to a USB memory device, orto connecta
USB keyboard andmouse.
Ethernet port – Connects the analyzer to a localarea network (LAN) andallows
accessto the data directory using an externalcomputer.
Serial port (9 pin D-sub) – For real-time digital measurement output.
Video port (15 pin D-sub) – Connectsan external monitor to theanalyzer.
Analog out ports –Provides a DC voltage proportionalto the measured gas
concentration. If this output is connectedto an external device, it must be
terminated into a moderate to high impedance (>1kOhm).
MIU port (25-pin data port) –For connecting to a Multiport Inlet Unit (optional).
WVISS- Only applicable for the GLA132-WVIA
Figure 5: Data Interface Connection Ports

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Plumbing Diagram
The plumbing diagram measures theinternal flowof gas throughtheanalyzers.
Standard Plumbing
Figure 6 shows an example ofthe internal flowof gas in an ultraportableanalyzer.
Plumbingconfigurations will vary depending on the analyzer type.
Figure 6: Plumbing Diagram for a GLA132-GGA analyzer
The internal pump draws gas throughthe SAMPLE INLET on the left side panel ofthe
analyzer. The gas is filtered througha screen filter before entering the pressure controller,
which regulates the pressure tomaintain a specific set point. The gas travels through the
optical cell and out through the WASTE port.
Figure 7 shows the plumbing diagram for a GLA132-CCIA2
Figure 7: Plumbing diagram for a GLA132-CCIA2

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Inlet/Outlet Connections
The inlet andoutlet ports are located onthe left side panel of the analyzer. (Figure 8)
Gas to be measured is connected to the ¼” push-connect
INLET port.
An External In-Line Filter (Figure 10) is provided and can be attachedto the
INLET
port.
During normaloperation, the pump draws the sample through theanalyzer inlet, and
exhausts the samplethrough the waste port.
The ¼” push-connect
WASTE port may be:
Routed to the facility ventilation system, or
Remain open, expelling non-hazardous gas intotheroom air.
Figure 8: Inlet/Outlet ports