ABB COPA-XM 3000 Series User manual

INSTRUCTION MANUAL
MAGNETIC FLOWMETERS
10DS3111 Design Level E
Sizes 1 through 12 inches
SERIES 3000 AC MAGNETIC FLOWMETER
PN25011

The following is a registered trademark of E. I. du Pont de Nemours and Company:
TEFLON®
TEFZEL®
The following is a trademark of Haynes International Incorporated:
HASTELLOY
The following is a trademark of Linatex Corporation of America:
LINATEX
The following are trademarks of ABB Inc. :
MAG-X®
WARNING notices as used in this manual apply to hazards or unsafe practices which could result in personal
injury or death.
CAUTION notices apply to hazards or unsafe practices which could result in property damage.
NOTES highlight procedures and contain information which assist the operator in understanding the information
contained in this manual.
All software, including design, appearance, algorithms and source codes, is copyrighted by ABB Inc. and is
owned by ABB Inc. or its suppliers.
WARNING
POSSIBLE PROCESS UPSETS
Maintenance must be performed only by qualified personnel and only after securing equipment controlled
by this product. Adjusting or removing this product while it is in the system may upset the process being
controlled. Some process upsets may cause injury or damage.
NOTICE
The information contained in this document is subject to change without notice.
ABB Inc., its affiliates, employees, and agents, and the authors of and contributors to this publication
specifically disclaim all liabilities and warranties, express and implied (including warranties of
merchantability and fitness for a particular purpose), for the accuracy, currency, completeness, and/or
reliability of the information contained herein and/or for the fitness for any particular use and/or for the
performance of any material and/or equipment selected in whole or part with the user of/or in reliance upon
information contained herein. Selection of materials and/or equipment is at the sole risk of the user of this
publication.
This document contains proprietary information of ABB Inc., and is issued in strict confidence. Its use, or
reproduction for use, for the reverse engineering, development or manufacture of hardware or software
described herein is prohibited. No part of this document may be photocopied or reproduced without the
prior written consent of ABB Inc..
Copyright 2003 ABB Inc. [May 2003]

Table of Contents
READ FIRST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Model Number Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
2.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Meter Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.1 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.4.2 Pipe Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.5 Grounding Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.5.2 Conductive Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.5.3 Non-Conductive or Electrically Insulated Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.6 Electrical Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.7 Conduit Seal and Pressure Relief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
3.0 START-UP and OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Dual Frequency Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
4.0 FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Basic Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1 Signal Voltage Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 Volumetric Flow Rate Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Operating Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1 Liquid Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1.1 Liquid Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1.2 Liquid Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.1.3 Other Liquid Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.2.2 Metering Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
5.0 CIRCUIT DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Meter Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Constant Meter Capacity (CMC) PC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Static Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.1 Magnet Coil Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.1.1 Signal Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.2 Electrode Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
10DS3111E INSTRUCTION MANUAL
i

Figure List
FIGURE 1-1. EXPLOSION-PROOF/ CONTINUOUS SUBMERGENCE METER . . . . . . . . . . . . . . . . . . 1-2
FIGURE 2-1. PROTECTOR PLATES FOR TEFLON LINERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
FIGURE 2-2. PROPER HOISTING METHOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
FIGURE 2-3. OUTLINE DIMENSIONS, 1 - 4 INCH FLOWMETER WITH ANSI FLANGES . . . . . . . . . . 2-6
FIGURE 2-4. OUTLINE DIMENSIONS, 6 - 12 INCH FLOWMETER WITH ANSI FLANGES . . . . . . . . . 2-7
FIGURE 2-5. OUTLINE DIMENSIONS, 6 - 12 INCH FLOWMETER WITH ANSI FLANGES, HI-TEMP 2-8
FIGURE 2-6. OUTLINE DIMENSIONS, 1 - 4 INCH FLOWMETER WITH DIN FLANGES . . . . . . . . . . . 2-9
FIGURE 2-7. OUTLINE DIMENSIONS, 6 - 12 INCH FLOWMETER WITH DIN FLANGES . . . . . . . . . 2-10
FIGURE 2-8. OUTLINE DIMENSIONS, 6 - 12 INCH FLOWMETER WITH DIN FLANGES, HI-TEMP . 2-11
FIGURE 2-9. OUTLINE DIMENSIONS, 1 - 4 INCH FLOWMETER WITH ANSI FLANGES,
CONTINUOUS SUBMERGENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
FIGURE 2-10. OUTLINE DIMENSIONS, 6 - 12 INCH FLOWMETER WITH ANSI FLANGES,
CONTINUOUS SUBMERGENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
FIGURE 2-11. OUTLINE DIMENSIONS, 1 - 4 INCH FLOWMETER WITH DIN FLANGES,
CONTINUOUS SUBMERGENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
FIGURE 2-12. OUTLINE DIMENSIONS, 6 - 12 INCH FLOWMETER WITH DIN FLANGES,
CONTINUOUS SUBMERGENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
FIGURE 2-13. BOLT TIGHTENING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
FIGURE 2-14. GASKET LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
FIGURE 2-15. RECOMMENDED PIPING ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
FIGURE 2-16. GROUNDING PROCEDURE, CONDUCTIVE PIPELINE . . . . . . . . . . . . . . . . . . . . . . . 2-21
FIGURE 2-17. GROUNDING PROCEDURE, NON-CONDUCTIVE PIPELINE . . . . . . . . . . . . . . . . . . 2-22
FIGURE 2-18. 10DS3111E PRIMARY CONNECTIONS FOR REMOTE SIGNAL CONVERTER . . . . 2-23
FIGURE 2-19. CONDUIT ENTRY SEAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
FIGURE 3-1. TYPICAL INSTRUMENT TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
FIGURE 3-2. FLOWMETER INTERCONNECTIONS FOR REMOTE SIGNAL CONVERTER. . . . . . . . 3-2
FIGURE 3-3. CONTINUOUS SUBMERGENCE PRIMARY CONNECTIONS
FOR REMOTE SIGNAL CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
FIGURE 4-1. BASIC OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
10DS3111E INSTRUCTION MANUAL
ii

Table List
TABLE 1-1. LIQUID TEMPERATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
TABLE 1-2. PRESSURE RATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
TABLE 1-3. VACUUM LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
TABLE 1-4. METER CAPACITY VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
TABLE 2-1. METER WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
TABLE 2-2. CONTINUOUS SUBMERGENCE WEIGHT FACTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
TABLE 2-3. TORQUE RECOMMENDATIONS (ANSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
TABLE 2-4. TORQUE RECOMMENDATIONS (DIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
TABLE 4-1. ELECTRODE DIAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
TABLE 6-1. METER COIL RESISTANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
TABLE 7-1. FLANGE GASKETS FOR METER BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
TABLE 7-2. PROTECTOR PLATES FOR TEFLON LINED METERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
TABLE 7-3. LINER PROTECTOR/GROUNDING RINGS FOR TEFLON LINED METERS . . . . . . . . . . . 7-2
TABLE 7-4. GROUNDING RINGS - SIZES 1 THROUGH 4 INCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
TABLE 7-5. GROUNDING RINGS - SIZES 6 THROUGH 12 INCHES . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
TABLE 7-6. METER BASE AND JUNCTION BOX GASKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
TABLE 7-7. HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
10DS3111E INSTRUCTION MANUAL
iii

READ FIRST
WARNING
INSTRUCTION MANUALS
Do not install, maintain, or operate this equipment without reading,
understanding and following the proper factory-supplied instructions
and manuals, otherwise injury or damage may result.
RETURN OF EQUIPMENT
All Flowmeters and/or Signal Converters being returned to the factory
for repair must be free of any hazardous materials (acids, alkalis,
solvents, etc). A Material Safety Data Sheet (MSDS) for all process
liquids must accompany returned equipment. Contact the factory for
authorization prior to returning equipment.
Read these instructions before starting installation;
save these instructions for future reference.
Contacting the Factory . . .
Should assistance be required with any of the company’s products, contact the following:
Telephone:
24-Hour Call Center
1-800-HELP-365
E-Mail:
ins.techsuppor[email protected]
10DS3111E INSTRUCTION MANUAL
I

The NEMA 4X rating applies to the meter body and electronics enclosure only. The following
accessories (if supplied) may not meet NEMA 4X unless specifically ordered as NEMA 4X:
•meter flanges
•meter installation hardware: studs, nuts, bolts
•enclosure mounting hardware for pipe or wall mounting
•conduit hardware
This product is painted with a high performance epoxy paint. The corrosion protection provided by
this finish is only effective if the finish is unbroken. It is the users’ responsibility to "touch-up" any
damage that has occurred to the finish during shipping or installation of the product. Special attention
must be given to: meter flange bolting, pipe mounting of electronics, conduit entries and covers that
are removed to facilitate installation or repair. For continued corrosion protection throughout the
product life, it is the users’ responsibility to maintain the product finish. Incidental scratches and other
finish damage must be repaired and promptly re-painted with approved touch-up paint. Provide the
model number and size of your product to the nearest factory representative to obtain the correct
touch-up paint.
10DS3111E INSTRUCTION MANUAL
II

1.0 INTRODUCTION
1.1 General
1.1.1 Description
The Series 3000 Magnetic Flowmeter is a compact, volumetric, liquid flow rate detector that uses as
the process transducing method the characteristic of a conductive liquid to generate an induced
voltage when flowing through a magnetic field. The amplitude of the voltage produced is directly
proportional to the flow rate of the metered liquid.
Being a completely obstructionless metering instrument, the meter may be used with many non-ho-
mogeneous liquids and is as independent of the tendency to plug or foul as the pipeline in which it is
mounted. An inherent advantage of obstructionless construction is that pressure losses are reduced
to levels occurring in equivalent lengths of equal diameter pipeline. This reduces or conserves
pressure source requirements in new or existing hydraulic lines as compared to other metering
methods. The compact size of the meter results in a light-weight unit which requires no additional
support other than that used normally on pipe runs. Short laying lengths minimize the need for
altering existing pipe runs to accommodate metering. A basic construction of corrosion resistant
wetted parts and a variety of meter lining materials permit metering of most corrosive and reactant
liquids.
Factors such as liquid viscosity and density require no compensation and have no effect on the
measurement accuracy of the meter. Metering limitations are confined to a minimum threshold of
electrical conductivity inherent to the liquid being metered. The degree of liquid conductivity has no
effect upon metering accuracy as long as it is greater than this minimum level. Liquid temperature is
limited only to the extent that it may affect liquid conductivity, and liquid pressure to the extent that it
can not exceed the meter material specification limits.
For information applicable to the signal converter, refer to the signal converter instruction bulletin.
1.1.2 Construction
The meter consists of a flanged, stainless steel pipe spool which serves as a meter body. A pair of
flat magnet coils are installed on opposite sides of the meter housing inner surface. Permeable iron
straps and pole pieces focus the magnetic field generated by the coils and provide a flux return path.
An interior liner of Hard Rubber, Soft Rubber, TEFLON®(PTFE), TEFZEL®(ETFE), neoprene,
polyurethane, or LINATEXis assembled into the spool and formed against the flange faces. Two
cylindrical electrodes are mounted diametrically opposed within the central portion of the meter body
and are completely insulated from the metal pipe. The end surfaces of the electrodes are virtually
flush with the inner surface of the insulating liner and come into contact with the liquid to be metered.
10DS3111E INSTRUCTION MANUAL
1-1

The Primary housing for the continuous
submergence and explosion-proof design
is different from the other configurations in
that it is sealed with a round screw-on ac-
cess cover. The interior of this housing is
filled with a gelatin-like silicone rubber
compound which helps give the meter its
waterproof rating. The construction of this
meter is shown in Figure 1-1.
The NEMA 4X rating applies to the meter
body and electronics enclosure only. The
following accessories (if supplied) may not
meet NEMA 4X unless specifically ordered
as NEMA 4X:
•meter flanges
•meter installation hardware:
studs, nuts, bolts
•enclosure mounting hardware
for pipe or wall mounting
•conduit hardware
NEMA 4X, Corrosion Resistant Finish
This product is painted with a high performance epoxy paint. The corrosion protec-
tion provided by this finish is only effective if the finish is unbroken. It is the users’
responsibility to "touch-up" any damage that has occurred to the finish during ship-
ping or installation of the product. Special attention must be given to: meter flange
bolting, pipe mounting of electronics, conduit entries and covers that are removed
to facilitate installation or repair. For continued corrosion protection throughout the
product life, it is the users’ responsibility to maintain the product finish. Incidental
scratches and other finish damage must be repaired and promptly re-painted with
approved touch-up paint. Provide the model number and size of your product to the
nearest factory representative to obtain the correct touch-up paint.
FIGURE 1-1. EXPLOSION-PROOF/ CON-
TINUOUS SUBMERGENCE METER
10DS3111E INSTRUCTION MANUAL
1-2

1.2 Model Number Breakdown
Refer to the data sheet or data tag on the equipment for the model number of the instrument
furnished. The details of a specific model number are shown on the following pages.
10DS3111E INSTRUCTION MANUAL
1-3

Model Number Breakdown
10DS3111 E______________
Engineering Reference
Design Level E
Meter Lay Length
Short Form (WMAG) D
Replacement for 10D1419 & 10D1465 E
Replacement for 10D1435 F
Other Z
Liner Material
Hard Rubber
Soft Natural Rubber
Polyurethane
PTFE TEFLON
Neoprene
Rotomolded TEFZEL
Linatex
A
B
D
E
L
N
P
Size
inches mm
1 25
1-1/2 40
2 50
3 80
4 100
6 150
8 200
10 250
12 300
09
11
12
14
15
17
18
19
20
Flange Standard/Pressure Rating
DIN PN 10 w/Cable Seal Connections
DIN PN 16 w/Cable Seal Connections
DIN PN 25 w/Cable Seal Connections
DIN PN 40 w/Cable Seal Connections
ANSI Class 150 w/ 1/2in. NPT Conduit Conn.
ANSI Class 300 w/ 1/2in. NPT Conduit Conn.
C
D
E
F
P
Q
Flange Material
Carbon Steel
304 Stainless Steel
1
2
Protector Plate (TEFLON Liner only)
None Required A
316 Stn. Steel B
HASTELLOY C E
Electrode Type
Flush
Bullet Nose
2
3
10DS3111E INSTRUCTION MANUAL
1-4

Model Number Breakdown (continued)
10DS3111 E _ _ _ _ _ _ _ _ _ _ _ _ _ _
Electrode Material
316 Stn. Steel
HASTELLOY®B
HASTELLOY®C
Titanium
Tantalum
Platinum / Iridium
Zirconium
B
C
D
E
F
H
L
Certification
Standard (None) A
FM Approved-Nonincendive for CL I, Div 2, Gp A,B,C & D; Electrodes Intrinsically Safe
forCL I, Div 1, Gp A,B,C & D; Outdoor Hazardous Locations, NEMA 4X. Dust-Ignitionproof
CL II, Div 1, Gp E,F & G: Suitable for CL III, Div 1.
K
FM Approved - Explosionproof for CL I, Div 1, GP B,C & D; Dust-Ignitionproof CL II,
Div 1, GP E,F & G; Suitable for CL III, Div 1, Electrodes Intrinsically Safe for CL I, Div 1,
GP A, B, C & D - Outdoor Hazardous Location, NEMA 4X.
L
Enclosure Classification
General Purpose: IEC 529, IP 65, NEMA 4X
Accidental Submergence: IEC 529, IP 67, NEMA 4X, 33ft H2O/48h (10m H20/48h)
Continuous Submergence: IEC 529, IP 68, NEMA 4X, 33ft H2O (10m H20) Continuous Duty,
Signal Cable permanently installed
Accidental Submergence: IEC 529, IP 67, NEMA 4X, 33ft H2O/48h (10m H20/48h), Tropical -
Improved Moisture Protection, Signal Cable permanently installed
1
2
5
9
Fluid Temperature Range
Teflon, Rotomolded Tefzel, < 266oF (130oC) 1
Teflon, Extended Temperature, < 356oF (180oC) 2
Hard Rubber / Soft Rubber / Linatex, < 176oF (80oC) 3
Neoprene / Polyurethane < 190oF (88oC) 4
Line Excitation Frequency
50 Hz 1
60 Hz 3
Customer Information Language
English w/ Riveted SST Tag
English w/ Self-adhesive Tag
2
8
Converter Type
50SM1000
Other
None
1
9
X
10DS3111E INSTRUCTION MANUAL
1-5

1.3 Specifications
Power Requirements Refer to Section 1.2 Model Number Breakdown.
Power Consumption Refer to the signal converter instruction bulletin.
Meter Characteristics
Meter Size/Flow Ca-
pacity
Refer to Table 1-4.
Span Factory set at specified range between extremes listed in
Table 1-4; can be field adjusted.
Rangeability 20:1
Minimum Liquid
Conductivity
20 µS/cm
System Accuracy Refer to the signal converter instruction bulletin.
Meter Capacity Specified on meter data tag (equal to maximum flow capacity in
engineering units). Refer to Table 1-4.
Environmental Limits
Ambient Temperature –13oto 140oF (–25oto 60oC)
Relative Humidity 10 to 90% Non-condensing
Process Limits
TABLE 1-1. LIQUID TEMPERATURE
Liner Material Maximum
Temperature
Minimum
Temperature
TEFLON 356oF (180oC)
-13oF (-25oC)
TEFZEL 266oF (130oC)
Neoprene/Polyurethane 190oF (88oC)
Hard Rubber, Soft Rubber, LINATEX 175oF (80oC)
10DS3111E INSTRUCTION MANUAL
1-6

TABLE 1-2. PRESSURE RATING, PSIG (MPa)
Flange
Class
Flange
Material
Maximum Temperature
100oF
(38oC)
175oF
(80oC)
190oF
(88oC)
266oF
(130oC)
356oF
(180oC)
Pressure PSIG (MPa)
ANSI
150
Carbon Steel 285 (1.96) 260 (1.79) 255 (1.76) 235 (1.62) 215 (1.48)
304 SST 275 (1.90) 245 (1.69) 240 (1.76) 215 (1.48) 190 (1.31)
ANSI
300
Carbon Steel 740 (5.10) 690 (4.76) 680 (4.69) 660 (4.55) 640 (4.41)
304 SST 720 (4.96) 630 (4.34) 615 (4.24) 555 (3.83) 495 (3.41)
DIN
PN10
Carbon Steel 145 (1.00) 145 (1.00) 145 (1.00) 145 (1.00) 145 (1.00)
304 SST 140 (0.97) 137 (0.94) 137 (0.94) 133 (0.92) 128 (0.88)
DIN
PN16
Carbon Steel 232 (1.60) 232 (1.60) 232 (1.60) 232 (1.60) 232 (1.60)
304 SST 224 (1.54) 219 (1.51) 218 (1.50) 212 (1.46) 205 (1.41)
DIN
PN25
Carbon Steel 362 (2.50) 362 (2.50) 362 (2.50) 362 (2.50) 362 (2.50)
304 SST 352 (2.43) 331 (2.28) 327 (2.25) 304 (2.10) 280 (1.93)
DIN
PN40
Carbon Steel 580 (4.00) 580 (4.00) 580 (4.00) 580 (4.00) 580 (4.00)
304 SST 564 (3.89) 530 (3.65) 525 (3.62) 488 (3.36) 449 (3.10)
TABLE 1-3. VACUUM LIMIT
Meter Size Liner
Material
Temperature
68oF
(20oC)
212oF
(100oC)
266oF
(130oC)
356oF
(180oC)
1- 4 in
(15-100 mm)
TEFLON/
TEFZEL Full Vacuum To 266oF (130oC) 6.7 psia
6 - 12 in
(150-300 mm)
TEFLON/
TEFZEL 3.9 psia 5.8 psia 6.7 psia 8.7 psia
All Neoprene/
Polyurethane Full Vacuum To 190oF (88oC)
All Hard Rubber/
Soft Rubber Full Vacuum To 175oF (80oC)
1- 4 in
(15-100 mm) LINATEX Full Vacuum To 175oF (80oC)
6 - 12 in
(150-300 mm) LINATEX 3.9 psia 5.8 psia To 175oF (80oC)
10DS3111E INSTRUCTION MANUAL
1-7

TABLE 1-4. METER CAPACITY VALUES
Meter
Size
Meter
Capacity*
Flow Ranges
0 to Value Tabulated
Capacity Setting
( If not specified by
customer)
Minimum Maximum
inch mm gpm gpm L/min gpm L/min gpm L/min
1 25 52.83 2.65 10.0 52.8 200.0 16.00 60.0
11⁄240 158.5 7.93 30.0 158.0 600.0 50.0 200
m3/h m3/h m3/h
2 50 264.1 13.3 3.0 264.0 60.0 80.0 20.0
3 80 792.5 39.7 9.0 792.0 180.0 250 60.0
4 100 1056 52.9 12.0 1056.0 240.0 320 80.0
6 150 2641 133 30.0 2641.0 600.0 800 200
8 200 4755 238 54.0 4755.0 1080.0 1500 300
10 250 7925 397 90.0 7925.0 1800.0 2500 550
12 300 10567 528 120.0 10567 2400 3500 800
* Each meter is calibrated to determine its flow capacity at a given velocity, which has been
established as 32.808 ft/s (10 m/s) for the meter capacity (Range DN). The meter capacity expressed
in gpm is recorded on the meter nameplate.
The meter capacity is the base upon which maximum and minimum limits for range settings and
outputs are established.
Flow velocity can be determined as follows:
Meter Capacity:
Flow Velocity (ft/s) = (Operating gpm x 32.808)/Meter Capacity
NOTE
The maximum meter flow range is a function of the signal converter used. The maxi-
mum flow range can not exceed the meter capacity.

Physical Characteristics
Outline Dimensions See Figures 2-3 through 2-6
Vibration Limits 1.5 g for 10 - 150 Hz
Signal Cable
(supplied with the
signal converter)
Non-Permanently Installed Cable:
100 ft. (33 m) Max.
Permanently Installed Cable:
Standard Length - 50 feet (16 m)
Optional Length - Up to 100 feet (33 m) in 10 foot
increments, as specified
Materials of
Construction
Meter Liner see Section 1.2 Model Number Breakdown
Electrodes see Section 1.2 Model Number Breakdown
Meter Body 304 SST, epoxy finish
Flanges carbon steel or 304 SST, as specified
Meter Housing cast aluminum, epoxy finish
Electronics Housing cast aluminum, epoxy finish, 316 SST attachment screws,
gasketed cover
Meter Enclosure Ratings
NOTE
Enclosures are suitable for indoor or outdoor installation.
Enclosure ratings apply to the meter.
Watertight Housing
(standard)
NEMA 4X, IEC 529 IP65
Accidental
Submergence
NEMA 4X, IEC 529 IP67, 30 feet H2O/48 h (9 m H2O/48 h)
Continuous
Submergence
NEMA 4X, IEC 529 IP68, 30 feet H2O (9 m H2O)
Conduit Connections two 1/2 inch NPT internally threaded entrances
Certifications refer to Section 1.2 Model Number Breakdown
10DS3111E INSTRUCTION MANUAL
1-9

2.0 INSTALLATION
2.1 Inspection
All meters are shipped in heavy duty containers which are specially designed to provide adequate
protection during transit. Since the meter will be operated in conjunction with an electronic signal
converter, both instruments may be in the same shipping container. An itemized list of all items
included in the shipment is attached to the shipping container. Refer to the instruction bulletin
supplied with the signal converter for operation and maintenance procedures for the converter.
The system is normally supplied with a signal converter. Interconnection cable and conduit seals are
supplied with the signal converter.
Inspect all items included in the shipment for indications of damage which may have occurred during
shipment. All damage claims should be reported to the shipping agent involved before attempting to
install or operate this equipment. If the damage is such that faulty operation is likely to result, the
damage should be brought to the attention of the factory Service Department.
10DS3111E INSTRUCTION MANUAL
2-1

2.2 Meter Handling
When a TEFLON lined meter is specified, two optional liner protector plates (one on each flange
face) are factory installed (when specified at time of order). These plates serve to contain the flared
ends of the liner, and to prevent damage to the liner during installation and handling. These protector
plates are attached to the meter with flat head screws that securely hold the liner in place. If the
pressure on the liner is relieved, the TEFLON will tend to curl away from the flange. These protector
plates must remain in place when the meter is installed. Refer to Figure 2-1.
During shipment, the liner is protected by wood or composition protectors as shown in Figure 2-2;
these are removed before the meter is installed; leave them in position while moving the meter to the
installation site.
To place the meter in the pipeline a sling and hoist may be necessary. Do not pass a rope or wire
sling through the meter; the liner will be damaged if the meter is supported by the liner. Lift the meter
as shown in Figure 2-2.
Table 2-1 lists the weights of the meters by size and flange classification. Weights shown are
approximate and should be used only as a guide when installing the meter.
TABLE 2-1. METER WEIGHTS
Meter
Size
ANSI Class 150
DIN PN10-16
ANSI Class 300
DIN PN25-40
Inches mm lbs kg lbs kg
125 8 3.5198.4
11⁄240 12 5.3 23 10.1
2 50 16 7.1 27 11.9
3 80 2611.53615.9
4 100 37 16.3 51 22.5
6 150 70 32 140 64
8 200 155 70 210 95
10 250 220 100 295 134
12 300 275 125 365 166
If the continuous submergence option is chosen for Model 10DS3111, the meter weights shown
above must be modified by adding the weights shown in the following table:
TABLE 2-2. CONTINUOUS SUBMERGENCE WEIGHT FACTORS
Meter Size Add to Meter Weight from Table Above
Inches mm lbs kg
125 1.01 .46
1 1⁄240 0.96 .44
250 1.04 .47
380 1.08 .49
4 100 1.92 .87
6 150 11.23 5.1
8 200 15.57 7.1
10 250 23.27 10.6
12 300 50.47 22.9
10DS3111E INSTRUCTION MANUAL
2-2

LINER PROTECTOR PLATES, SIZES 1 THROUGH 4 INCHES
LINER PROTECTOR/GROUNDING RINGS, SIZES 6 THROUGH 12 INCHES
FIGURE 2-1. PROTECTOR PLATES FOR TEFLON LINERS
10DS3111E INSTRUCTION MANUAL
2-3

FIGURE 2-2. PROPER HOISTING METHOD
Figure is for reference only, the flowmeter shown in this illustration is not the meter
described in this instruction bulletin.
10DS3111E INSTRUCTION MANUAL
2-4