ABB RE 610 Series User manual

Protection Relay
RE_ 610
Installation Manual


3
Contents
1. Introduction.... ..................................................................... 7
1.1. This manual.................................................................... ...... 7
1.2. Use of symbols.... .......................................................... ...... 7
1.3. Intended audience.......................................................... ...... 8
1.4. Product documentation.... .............................................. ...... 8
1.5. Document conventions.... .............................................. ...... 8
2. Safety information.... ........................................................ 11
3. Unpacking.......................................................................... 13
3.1. Identifying the product.................................................... .... 13
3.2. Electrostatic discharge (ESD)........................................ .... 13
3.3. Disposal of packing material.......................................... .... 14
4. Mounting.... ........................................................................ 15
4.1. Detaching and installing the plug-in unit.... ................... .... 15
4.2. Mounting dimensions.... ................................................. .... 17
4.3. Flush mounting............................................................... .... 17
4.4. Semi-flush mounting.... .................................................. .... 20
4.5. Inclined semi-flush mounting.... ..................................... .... 22
4.6. Rack mounting.... ........................................................... .... 24
4.7. Wall mounting................................................................. .... 25
4.8. 19" rack mounting with RTXP 18.... .............................. .... 27
4.9. 19" equipment frame mounting (Combiflex).................. .... 28
4.10. Lens sensors for arc protection system (REF 610
only).... ............................................................................ .... 29
5. Connections.... .................................................................. 31
5.1. Mounting instructions for snap ferrite ring..................... .... 32
5.2. Electrical connections.... ................................................ .... 33
6. Accessories....................................................................... 37
Protection Relay
Installation Manual
RE_ 610
1MRS752265-MUM
Issued: 25.11.2003
Version: D/01.02.2006


5
Copyrights
The information in this document is subject to change without notice and
should not be construed as a commitment by ABB Oy. ABB Oy assumes no
responsibility for any errors that may appear in this document.
In no event shall ABB Oy be liable for direct, indirect, special, incidental or
consequential damages of any nature or kind arising from the use of this
document, nor shall ABB Oy be liable for incidental or consequential
damages arising from use of any software or hardware described in this
document.
This document and parts thereof must not be reproduced or copied without
written permission from ABB Oy, and the contents thereof must not be
imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a
license and may be used, copied, or disclosed only in accordance with the
terms of such license.
Copyright © 2006 ABB Oy
All rights reserved.
Trademarks
ABB is a registered trademark of ABB Group. All other brand or product
names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Guarantee
Please inquire about the terms of guarantee from your nearest ABB
representative.
1MRS752265-MUM Protection Relay
Installation Manual
RE_ 610

6

7
1. Introduction
1.1. This manual
This manual contains instructions for unpacking and installing the protection
relay RE_ 610, as well as general information about different mounting kits
available.
In addition to the relay, the delivery contains:
*Product documentation (refer to Section 1.4. Product documentation)
*Snap ferrite ring for CT /VT connections
*Battery for real-time clock and non-volatile memory
*Printable labels for programmable indicator LEDs
1.2. Use of symbols
This publication includes the following icons that point out safety-related
conditions or other important information:
The electrical warning icon indicates the presence of a hazard
which could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning
related to the concept discussed in the text. It might indicate the
presence of a hazard which could result in corruption of software
or damage to equipment or property.
The information icon alerts the reader to relevant facts and
conditions.
Although warning hazards are related to personal injury, it should be
understood that operation of damaged equipment could, under certain
operational conditions, result in degraded process performance leading to
personal injury or death. Therefore, comply fully with all warning and
caution notices.
1MRS752265-MUM Protection Relay
Installation Manual
RE_ 610

1.3. Intended audience
This manual is intended for installation personnel to support the installation
of the product hardware.
1.4. Product documentation
In addition to the relay and this manual, the delivery contains the following
relay-specific documentation:
Table 1.4.-1 REF 610 product documentation
Name Document ID
Technical Reference Manual 1MRS755310
Technical Reference Manual, ANSI version 1MRS755535
Operator's Manual 1MRS755311
Operator's Manual, ANSI version 1MRS755539
Table 1.4.-2 REM 610 product documentation
Name Document ID
Technical Reference Manual 1MRS752263-MUM
Technical Reference Manual, ANSI version 1MRS755537
Operator’s Manual 1MRS752264-MUM
Operator’s Manual, ANSI version 1MRS755538
Table 1.4.-3 REU 610 product documentation
Name Document ID
Technical Reference Manual 1MRS755769
Technical Reference Manual, ANSI version 1MRS755972
Operator’s Manual 1MRS755770
Operator’s Manual, ANSI version 1MRS755971
Either the IEC or the ANSI version of the manual is included.
1.5. Document conventions
The following conventions are used for the presentation of material:
*Push button navigation in the human-machine interface (HMI) menu
structure is presented by using the push button icons, for example:
To navigate between the options, use and .
8
RE_ 610 Protection Relay
Installation Manual
1MRS752265-MUM

9
*HMI menu paths are presented as follows:
Use the arrow buttons to select CONFIGURATION\COMMUNICATION
\SPA SETTINGS\PASSWORD SPA.
*Parameter names, menu names, relay indication messages and relay's HMI
views are shown in a Courier font, for example:
Use the arrow buttons to monitor other measured values in the menus
DEMAND VALUES and HISTORY DATA.
*HMI messages are shown inside quotation marks when it is good to point
out them for the user, for example:
When you store a new password, the relay confirms the storage by
flashing “---”once on the display.
1MRS752265-MUM Protection Relay
Installation Manual
RE_ 610

10

11
2. Safety information
Dangerous voltages can occur on the connectors, even though
the auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or
substantial property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be
followed.
The frame of the device has to be carefully earthed.
When the plug-in unit has been detached from the case, do not
touch the inside of the case. The relay case internals may contain
high voltage potential and touching these may cause personal
injury.
The device contains components which are sensitive to
electrostatic discharge. Unnecessary touching of electronic
components must therefore be avoided.
Breaking the sealing tape on the upper handle of the device will
result in loss of guarantee and proper operation will no longer be
insured.
1MRS752265-MUM Protection Relay
Installation Manual
RE_ 610

12

13
3. Unpacking
Relay products require careful handling before installation on site. Examine
the delivered products to ensure that they have not been damaged during
transport.
If a product has been damaged, a claim should be made to the transport
contractor and the local representative of ABB should be promptly notified.
3.1. Identifying the product
Compare the order number of the relay with the ordering information to
verify that you have received the right product.
You can find the order number on a label under the lower handle of the relay.
When checking the order number of the relay plug-in unit, be
careful not to lift the handle more than 25º (approx. 40 mm).
Lifting the handle any further detaches the plug-in unit from the
case.
ay
A040165
Fig. 3.1.-1 Checking the order number of the relay
α= 25º
y = 40 mm
3.2. Electrostatic discharge (ESD)
The relay products contain components that are sensitive to electrostatic
discharge. The electronic circuits are well protected by the enclosure: avoid
removing the plug-in unit and the human-machine interface (HMI)
unnecessarily.
1MRS752265-MUM Protection Relay
Installation Manual
RE_ 610

3.3. Disposal of packing material
The packing material of cardboard is 100% recyclable.
14
RE_ 610 Protection Relay
Installation Manual
1MRS752265-MUM

15
4. Mounting
RE_ 610 can be:
*Flush mounted
*Semi-flush mounted
*Semi-flush mounted in a 25º angle
*Rack mounted
*Wall mounted
*Mounted to a 19" equipment frame
*Mounted with a RTXP 18 test switch to a 19" rack
You need separate mounting kits for the different methods except for the
flush-mounting method. This section also includes instructions on how to
install the optional lens sensors for an arc protection system (REF 610 only).
The relay’s construction with a detachable plug-in unit allows an easy
installation. Before mounting the relay, detach the plug-in unit from the relay
case.
4.1. Detaching and installing the plug-in unit
Before detaching the plug-in unit from the case, the auxiliary
voltage must be disconnected.
To detach the plug-in unit:
1. Lift the lower handle until the spring-loaded locks on both sides of the
handle are released and the unit is pushed about 6 mm out of the case. This
separates the connectors.
2. Pull the unit out of the case.
The relay features an automatic short-circuit mechanism in the current
transformer (CT) connector. Therefore, detaching the plug-in unit will not
open the secondary circuit of the CT which otherwise could cause
dangerously high voltages.
Signal connectors are left open when the plug-in unit is detached.
1MRS752265-MUM Protection Relay
Installation Manual
RE_ 610

A040166
Fig. 4.1.-1 Detaching a plug-in unit from the case
Before fitting a relay plug-in unit into a relay case, check that the
unit and the case have the same order number.
The order number of the case is printed on the bottom plate inside the case.
However, if a substitute plug-in unit has to be used instead of the original
unit, ensure that at least the first 10 characters in the order numbers of the
case and the plug-in unit are identical, as in the following example (the same
principle applies to all RE_ 610 relays):
Order number of the relay case REM610B55HCMP XX
Order number of the plug-in unit REM610B55HCNR XX
However, it is highly recommended that all characters in the order number,
except for those indicating a spare part, should match the ones of the case.
The relay features a built-in mechanical coding system which allows that a
plug-in unit with voltage or current measuring inputs only can be plugged
into a corresponding case. This helps to prevent dangerous situations from
arising in case a non-suitable plug-in unit is fitted into a relay case.
Forcing a non-suitable plug-in unit into a case breaks the relay
and may cause dangerous situations.
When installing a plug-in unit into a case:
1. Check that the handle is down in its initial position.
2. Push the unit into the case until the locks click; see Fig. 4.1.-2.
16
RE_ 610 Protection Relay
Installation Manual
1MRS752265-MUM

17
A040167
Fig. 4.1.-2 Installing a plug-in unit into the case
4.2. Mounting dimensions
Frame width mm Frame height mm Frame depth mm
177 177 149.3
177
177 (4U)
30.8
149.3
180.1
160
164
A040168
Fig. 4.2.-1 Main dimensions of RE_ 610
4.3. Flush mounting
All the mounting accessories for flush mounting are included in the case.
1MRS752265-MUM Protection Relay
Installation Manual
RE_ 610

To flush mount the case to the cut-out in the panel:
1. Loosen the four M5 fixing screws approximately 7 turns.
2. Mount the case to the panel cut-out; see Fig. 4.3.-1.
3. Tighten the screws; see Fig. 4.3.-2. The allowed range for the fixing
screws’tightening torque is 0.7...1 Nm.
The enclosure class of the flush-mounted device is IP 54 on the front side.
The rear side fulfils the IP 20 requirements. The top of the flush-mounted
device fulfills the IP 40 requirements.
A device equipped with optic connections requires a minimum
depth of 180 mm.
161.5+1.0
-1.0
165.5
+1.0
-1.0
Case
Fixing screws
M5 T 5 Torx head
Panel
A040169
Fig. 4.3.-1 Flush mounting a case into a panel cut-out
18
RE_ 610 Protection Relay
Installation Manual
1MRS752265-MUM

19
A040170
Fig. 4.3.-2 Case flush mounted, tightening the screws
149,3
30,8
A040171
Fig. 4.3.-3 Relay (case and plug-in unit) flush mounted
1MRS752265-MUM Protection Relay
Installation Manual
RE_ 610

4.4. Semi-flush mounting
The semi-flush mounting kit contains (for order number, refer to
Chapter 6. Accessories):
*Raising frame
*Gasket
*Screws
The gasket is used when an IP 54 degree of protection (according to IEC
60529) is required for the front side. If the gasket is not used, an IP 50 degree
of protection is obtained.
Mount the raising frame to the cut-out in the panel with four screws according
to the Fig. 4.4.-1.
A device equipped with optic connections requires a minimum
depth of 130 mm
Ø 5.5
165.5 +1
-1
173.5 +0.3
-0.3
161.5
+1
-1
133
+0.3
-0.3
Panel
Raising frame
M4 screws
Dimensions of panel cut out
A040174
Fig. 4.4.-1 Mounting raising frame
20
RE_ 610 Protection Relay
Installation Manual
1MRS752265-MUM
This manual suits for next models
3
Table of contents
Other ABB Relay manuals

ABB
ABB Relion 615 series User manual

ABB
ABB SPAS 348 C Parts list manual

ABB
ABB RELION 650 SERIES Quick start guide

ABB
ABB Relion 615 series User manual

ABB
ABB PR512 User manual

ABB
ABB SSV-T Manual

ABB
ABB Relion 615 series Instructions for use

ABB
ABB TF42 User manual

ABB
ABB RELION REF610 User manual

ABB
ABB SSR32 User manual