ABB Orion3 Extended User manual

Excerpts from the original instructions
Orion3 Extended
Safety light grids
Type 4 Active Opto-electronic Protective Device (AOPD)
While every effort has been taken to ensure the accuracy of information contained in this book and any associated promotional and information
material ABB Jokab Safety cannot accept responsibility for errors or omissions and reserves the right to make any improvements without notice. It is
the user’s responsibility to ensure that this equipment is correctly designed, specified, installed, cared for and operated to meet all applicable local,
national and international codes/regulations. Technical data in our book is correct to the level of accuracy of ABB Jokab Safety´s test procedures as
verified by various international approved bodies. Other information (such as application examples, wiring diagrams, operation or use) is intended
solely to illustrate the various uses of our products. ABB Jokab Safety does not guarantee or imply that the product when used in accordance with
such examples in a particular environment will fulfil any particular safety requirement and does not assume any responsibility or liability for actual
use of the product based on the examples given.
[EN] The complete instruction manual is delivered with
the product in a digital format and can also be
downloaded from:
[SE] Den fullständiga bruksanvisningen levereras med
produkten i digitalt format och kan även laddas
ned från:
[DE] Die vollständige Bedienungsanleitung in digitaler
Form wird mit dem Produkt geliefert und steht
auch unter dieser Adresse zum Download bereit:
[IT] Il manuale di istruzioni completo viene fornito in
formato digitale con il prodotto e può anche
essere scaricato da:
[FR] La notice d'instructions complète est fournie avec
le produit au format numérique et peut également
être téléchargée sur le site :
[ES] El manual de instrucciones completo se entrega
junto con el producto en formato digital y también
puede descargarse en este enlace:
www.abb.com/jokabsafety
ABB Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden
www.abb.com/jokabsafety

Safety information
Warning! For a correct and safe use of the Orion3 Extended light grids, the following points must be observed:
•The stopping system of the machine must be electrically controlled.
•This control system must be able to stop the hazardous movement of the machine within the total machine
stopping time T as per paragraph “Minimum installation distance” of the instruction manual, and during all
working cycle phases.
•Mounting and connection of the AOPD must be carried out by qualified personnel only, according to the
indications included in the special sections of the instruction manual and in the applicable standards.
•The AOPD must be securely placed in a particular position so that access to the hazard zone is not possible
without the interruption of the beams, see paragraph “Installation” of the instruction manual.
•The personnel operating in the hazard zone must be well trained and must have adequate knowledge of all
the operating procedures of the AOPD.
•The RESET button must be located outside the hazard zone because the operator must check the entire
hazard zone during all the reset and override operations. It must be impossible to reach the button from the
hazard zone.
•The external lamp signaling that muting is active must be visible from all operating sides.
•Please carefully respect the mounting instructions for the muting sensors, see paragraph “Muting” of the
instruction manual.
•If the external device monitoring (EDM) function is to be used, it must be activated with the dip-switches.
Please carefully read the instructions for the correct functioning before powering the AOPD.
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Installation
•The outputs (OSSD) of the AOPD must be used as machine stopping devices and not as command devices.
The machine must have its own Start command.
•The dimension of the smallest object to be detected must be larger than the resolution of the AOPD.
•The AOPD must be installed in a room complying with the technical characteristics indicated in paragraph
“Technical data” of the instruction manual.
•Do not place the AOPD near strong and/or flashing light sources or similar devices.
•Strong electromagnetic interferences can jeopardize the function of the AOPD. Please contact your
ABB Jokab Safety representative for advice.
•The operating distance of the device can be reduced in presence of smog, fog or airborne dust.
•A sudden change in environment temperature, with very low minimum peaks, can generate a small
condensation layer on the lenses and so jeopardize the function.
•Reflecting surfaces placed near the light beams of the AOPD (over, under or laterally) can cause passive
reflections. These reflections can compromise the recognition of an object inside the detection zone.
•The Muting/Override function is signaled by a muting/override lamp. Make sure that the lamp has sufficient
lighting and is visibly positioned near the hazard zone.
•Make sure to correctly use the muting sensors as described in paragraph “Muting” of the instruction manual.
•Avoid incongruent connections that cannot be controlled and thus, exclude undesired potentially dangerous
activations.
Warning! The minimum installation distance must be respected. For more information about its calculation,please
refer to the instruction manual or EN ISO 13855:2010.
Warning! Make sure to test the function and to perform the checks described in paragraph “Checks after first
installation” of the instruction manual before machine start-up.
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Electrical connections
Active unit
Pin Wire1Function Connection to
1 White RESET ACKN.
EDM
Auto. Reset with no function +24 VDC
Auto. Reset with EDM NC contact of force-guided relay to
+24 VDC
Manual Reset with no function NC contact to +24 VDC
Manual Reset with EDM NC contact in series with NC contact of
force-guided relay to +24 VDC
2 Brown Supply +24 VDC
3 Green MUTING A Muting sensor A
4 Yellow MUTING B Muting sensor B
5 Grey OSSD1 Safety control module for ex.
6 Pink OSSD2 Safety control module for ex.
7 Blue Supply 0 V
8 Red Muting lamp Muting lamp and +24 VDC
1Colors according to ABB Jokab Safety standard cables.
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Connection example to a RT9 safety relay
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Connection of the OSSD outputs
YES
NO
NO
NO
YES
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Functions
Unscrew the cap on top of the active unit to access the dip-switches.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
NB: Each function is associated with two different dip-switches: the top and bottom dip-switches must be configured in
the same manner. The “ON” position is the position at delivery.
The dip-switches allows to set the functions as described in the following table:
Dip-switches Function ON* OFF
1 Muting timeout 10 min ∞
2 T / X or L-muting T / X-muting L-muting
3 Muting filter Deactivated Activated
4 Reset of the Override Manual Automatic
5 Not used - -
6 EDM Deactivated Activated
7 Reset Automatic Manual
8 Not used - -
*Factory default configuration
Warning! An infinite muting (timeout = ∞) is not compliant with EN 61496-1:2013. Therefore, all possible risks must be
considered and related precautions undertaken before selecting the option “∞”.
Warning! The device does not accept configuration changes during normal operation. A change is taken into account
after the next powering of the device. Therefore, the management and the use of the configuration dip-switches
should be performed with great care.
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Alignment procedure
The alignment between the active and the passive unit is necessary to obtain the correct functioning of the AOPD. A
good alignment prevents outputs instability due to dust or vibration.
The alignment is perfect if the optical axes of the beams of the active unit coincide with the optical axes of the
corresponding mirrors on the passive unit.
The alignment is performed after having completed the mechanical installation and the electrical connections.
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The Alignment mode is activated by pushing the RESET push-button for at least 0.5 s at power on.
1 ) Keep the active unit in a steady position and adjust the passive unit until the yellow LED ( FIRST) turns off.
This condition shows the alignment of the first transmitter/receiver couple.
2 ) Rotate the passive unit, pivoting around the lower optics axis, until the yellow LED ( LAST) turns off.
NB: Make sure that the green LED ( ) is on and steady.
3 ) Slightly turn both units both ways to find the limits of the area in which the green LED ( ) is steady and “3” is
displayed (Maximum alignment). Place both units in the center of this area.
4 ) Fix the two units firmly using brackets.
Check that the green LED ( ) on the active unit is on when the beams are not interrupted Then check that
the red LED ( ) turns on when one single beam is interrupted. This check shall be made with the special
cylindrical “Test Piece” having a suitable size for the resolution of the device used (see paragraph “Checks after
first installation” of the instruction manual).
5 ) Switch the device off and on to normal operating mode.
Display Alignment status Alignment
quality
Output status when
out of alignment
mode
First and last couple are not aligned Bad OSSD OFF
Last couple is not aligned Bad OSSD OFF
First couple is not aligned Bad OSSD OFF
Every couple over the lower light reception
threshold and no couple over the upper
light reception threshold
Good OSSD ON
Every couple over the lower light reception
threshold and one couple over the upper
light reception threshold OSSD ON
Every couple over the upper light reception
threshold Excellent OSSD ON
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Display and diagnostic functions
Display Alignment status Alignment quality
Every couple over the lower light reception threshold
and no couple over the upper light reception
threshold
Min.
Every couple over the lower light reception threshold
and one couple over the upper light reception
threshold
Every couple over the upper light reception threshold Excellent
Display Status Description Action
Interlock Detection zone free.
OSSD outputs off. Push the RESET button to return to
OSSD ON.
Interlock Beam(s) interrupted.
OSSD outputs off. Remove the object from the detection
zone and push the RESET button.
OSSD ON OSSD outputs on.
OSSD OFF OSSD outputs off.
Normal operation
mode,
OSSD OFF,
interlock
EDM function activated.
Normal operation
mode,
OSSD OFF,
interlock
EDM function deactivated.
OSSD OFF,
interlock Override function ready to be activated
Activate the Override function
according to paragraph “Override” of
the instruction manual.
Error mode OSSD error, one or both.
OSSD outputs off.
Check the wiring and connections of
the OSSD outputs. Make sure that
there is no short-circuit between them
or with the supply voltage.
Then Acknowledge.
If the error persists, contact your
ABB Jokab Safety representative.
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