ABSCO SHEDS 23301GK User manual

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CONCRETE SLAB
PAGE 1
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
10mm
50mm
WHEN LAYING YOUR CONCRETE
SLAB, CHAMFER THE 50mm EDGES
DOWNWARDS BY 10mm.
50mm
THIS WILL ENSURE THAT
CLEAR FROM YOUR SHED
WATER RUN OFF IS KEPT
2360mm
3100mm
FRONT: 2.26m
SIDE: 3.0m
HEIGHT: 2.1m
Absco Premier Garden Shed
Assembly Instructions
Model: 23301GK

PAGE 2
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
GENERAL INSTRUCTIONS
A NOTE ON SAFETY
·The site for the shed must be level. An uneven surface may result in misalignment of
parts.
·It is recommended that the shed be set on a 100mm concrete slab and anchored down
appropriately (refer to last page for details).
·Anchor sets are not supplied as standard items with this product as some customers
wish to use their own anchoring systems.
·Before commencing any assembly, read through these instructions in
detail to gain a thorough understanding of assembly methods and
associated details.
·Unpack the carton and carefully identify and check off all the parts
against the parts described and illustrated on pages three and four.
·Some parts may have sharp edges. It is advisable to wear gloves when
handling these items and safety glasses if drilling holes. Sensible shoes
are highly recommended.
·Do not erect your shed in windy conditions, ensure that the shed is
securely anchored to a solid foundation immediately after construction is
completed.
·It is highly recommended to erect the shed with two or more people.
TOOLS REQUIRED
Normal: 4mm & 10mm
Masonry: 10mm
OPTIONAL
SITE PREPARATION
Normal: 3mm

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
PAGE 3
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
2
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
2
1
2
2
2
2
6
2
1
1
1
2
STEEL SHEET
1785mm X 773mm 31A
1785mm X 773mm 30A
STEEL SHEET
STEEL SHEET
1915mm X 773mm 36L
STEEL SHEET
1915mm X 773mm 36R
STEEL SHEET
2045mm X 773mm 38L
STEEL SHEET
2045mm X 773mm 38R
STEEL SHEET
1546mm X 773mm 45A
STEEL SHEET
1785mm X 731mm 32A
STEEL SHEET
1725mm X 773mm B
15A
PEAK BRACE
CHANNEL
L = 1518mm
84L
CHANNEL
L = 1518mm
84R
79B
CHANNEL
L = 788mm
58B
CHANNEL
L = 1725mm
58A
CHANNEL WITH HINGES
L = 1725mm
58C
CHANNEL
L = 773mm
2
1

PAGE 4
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
197BR
RIDGE
BEAM
L = 1152mm
197BL
RIDGE
BEAM
L = 1152mm
COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
1
1
1
2
2
54CR
CHANNEL
L = 1126.5mm
54AR
CHANNEL
L = 1126.5mm
54BR
CHANNEL
L = 1126.5mm
81DR
CHANNEL
L = 1126.5mm
81CR
CHANNEL
L = 1126.5mm
81AR
CHANNEL
L = 1496.5mm
60BR
CHANNEL
L = 1126.5mm
2
1
1
1
1
2
2
54CL
CHANNEL
L = 1126.5mm
54AL
CHANNEL
L = 1126.5mm
54BL
CHANNEL
L = 1126.5mm
81DL
CHANNEL
L = 1126.5mm
81CL
CHANNEL
L = 1126.5mm
81AL
CHANNEL
L = 1496.5mm
60BL
CHANNEL
L = 1126.5mm
2
CSJ
10 ZARSP
THESE COMPONENTS ARE TO BE
JOINED
TO THESE COMPONENTS
1
CHANNEL JOINER
L= 200mm (7.9")
RIDGE BEAM JOINER
L: 450mm (17.7")

PAGE 5
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
CONTENTS OF FITTINGS PACKET
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
1
1
2
1
4
220
6
12
1
6
1
89A
JAMB L= 1785mm
89B
JAMB L= 1785mm
90B
JAMB L= 788mm
91A
JAMB L= 1120mm
87A
LIP TRIM L= 1546mm
SELF TAPPING
SCREWS
4mm CSK SCREW &
NUT SECURE HINGES
TO DOOR
12A
DOOR
STRAP
L: 165mm
14A
CAP GABLE
L: 170mm
3mm POP RIVETS SECURE
HINGES TO DOOR
(ALTERNATIVE FIXING
METHOD)
ASSEMBLY
INSTRUCTIONS
DOOR
PADBOLT
22A
8
1
SELF DRILLING HEX
HEAD TEK SCREWS (NO
HOLE REQUIRED)
3mm (0.12") DRILL BIT
HEX TEK SCREW
DRIVER BIT
DOOR
PADBOLT
HASP
1
1

20mm
15mm
QTY = 10pcs.
CHANNEL
(0.79")
(0.59")
PUSH PUSH
CHANNEL
CSJ
PAGE 6
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
INSTRUCTIONS FOR JOINING SPLICED CHANNELS
CSJ
CSJ
HIGH-SIDE
CHANNEL
LOW-SIDE
CHANNEL
CSJ
CSJ
CSJ
= =
= =
==
=
=
STEP 1.
Position the channels and the CSJ
joiner channel so the center of the
CSJ is in line with the end of each
channel to be joined together.
STEP 2.
Join the first channel to the CSJ by inserting the center
of the CSJ (on an angle) to the end of the channel
where the JOIN>> text is marked. Push down one side
of the CSJ until you hear a 'click'.
STEP 3.
Join the second channel to the CSJ
by positioning the <<JOIN end of the
channel at the center of the CSJ
(on an angle). Push the CSJ into
the channel until you here a 'click'.
=
The joined channels should now
look like the picture above with the
CSJ positioned equally inside of the
joined channels.
FINISHED CHANNEL
=
NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.
JOIN>> <<JOIN JOIN>>
JOIN>> SJ
JOIN>>
<<JOIN
JOIN>> <<JOIN
J
CSJ
DRILL 4mm (0.16") x 3mm (0.12")
(2 PER A SIDE) HOLES TO
SECURE SECTIONS TOGETHER.
(THESE SCREWS MAY HAVE TO
BE TEMPORARILY REMOVED
AND REPLACED DURING LATER
ASSEMBLY)
Premier Garden Shed -
Model: 23301GK

PAGE 7
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
=
=
=
=
=
=
=
2 X 60BR
2253mm (88.7")
STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS
2 x 81C
2 x 60B
1 x 54A
1 x 54C
1 x 54B
1 x 81D
2 x 81A
NOTE: JOIN TOGETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS (PART CSJ)
2993mm (117.8")
81DR
81AL
81AR
81DL
54BL
54BR
54CR
54CL
54AL
54AR
60BR
60BL
81CL
81CR
2 X 81CR
2 X 81CL
2 X 60BL
1 X 54AR
1 X 54AL
1 X 54CR
1 X 54CL
1 X 54BR
1 X 54BL
1 X 81DR
1 X 81DL
2 X 81AR
2 X 81AL
NOTE: SOME CHANNELS HAVE
HOLES IN THEM - YOU WILL NEED
TO RE-DRILL HOLES ON ANY
CHANNEL WHERE THE CSJ
JOINING CHANNEL COVERS
HOLES ON THE CHANNELS
YOU ARE CONNECTING
Premier Garden Shed -
Model: 23301GK

PAGE 8
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP
OF THE RIDGE CAP
STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.
MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.
STAGE 3: TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE CAP.
PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END.
REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM
Premier Garden Shed -
Model: 23301GK

PAGE 9
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
TEK SCREW DRIVER BIT
QTY. = 1
QTY. = 8
QTY. = 2
QTY. = 1
SELF DRILLING TEK SCREW
PART ZARSP - 450mm (17.7") LONG
ZARSP
RIDGE BEAM 1152mm (45.4")
PARTS 97BL & 97BR
STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM
PUSH PUSH
97BL
97BR
16mm
(0.63")
200mm
(7.9")
250mm
(9.8")
2253mm (88.7") OVERALL LENGTH
(PART 97B)
16mm
(0.63")
THE TOP SECTIONS OF
CAPPING WILL OVERLAP
EACH OTHER AT THE
JOIN BY 50mm (2.0").
Premier Garden Shed -
Model: 23301GK

Premier Garden Shed - Model: 23301GK
87A
60B
14A
87A
81C
87A
87A
VIEW OF ROOF COMPONENTS
14A
81C
97B
45A
45A
45A
45A
45A
45A
NO. PAGE 10
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16

VIEW OF WALL COMPONENTS
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed
Model: 23301GK
81A
81D
54B
84R
84L
15A
54A
30A
31A
30A
36L
38L
36R B
91A
54C
84R
36R
32A
32A
22A
79B
38R
81A
38R
38L
36L
91A
89B
89A
90B
PAGE 11
84L

ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
ABSCO ASSEMBLY INTRODUCTION
FASTENING SYMBOLS
The snaptite assembly system locks most perimeter channels to all roof and wall
sheets without the need for tools and fasteners.
To pre-assemble the four wall panels
and two roof panels, the perimeter
channels are secured to the top and
bottom of each panel using the
snaptite system, as detailed on the
following pages wherever you see
the symbol.
Position sheets on timbers,
trestles or partly over edge of
concrete slab.
Each perimeter channel must finish flush with the
edges of the sheets.The snaptite system allows
adjustment for this process by simply tapping the
channel along the sheets until each end is neatly
flush. If you need to remove channels from the
panels, pull the channel along the panel from
opposing ends. You may need someone to help
with this.
Join components together with one screw at this
location only, as some channel sections have extra
holes that are not required for this model of garden
shed
Do not join components together at this location yet,
as the screw may obstruct further assembly of other
components
4mm NUT & BOLT SET
3mm POP RIVETS
PUSH
PUSH
HIGH SIDE
HIGH SIDE
PUSH
HIGH SIDE
HIGH SIDE
After joining sheets together, position channel over one end of the sheets, gently
tapping it over the snaptite lugs, working along the sheets to the other end.
HIGH SIDE
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
Join components together by pre-drilling the holes
first. Use one component as a template to mark where
the holes are. Drill with 3mm drill bit.
D
PAGE 12

ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
DOOR PANEL ASSEMBLY6. DOOR PANEL ASSEMBLY
20mm FLANGE
58C
58C
58A
15mm FLANGE
B
B
SNAP
T TE
i
SNAP
T TE
i
58B
12A
ALL VERTICAL DOOR CHANNELS ARE INSTALLED IN THE REVERSE
DIRECTION IN COMPARISON TO HORIZONTAL DOOR CHANNELS
PAGE 13

REAR PANEL ASSEMBLY
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
30A
31A
30A
54B
81D
Premier Garden Shed -
Model: 23301GK
SNAP
T TE
i
SNAP
T TE
i
INSIDE
OF
SHED
SIDE PANEL ASSEMBLY
(2 Required)
TRIM THE TIP OF EACH
SHEET OR BEND OUT OF THE
WAY TO ALLOW CHANNELS
TO FIT HARD UP TO THE
EDGE OF THE SHEET
36L
38L
38R
36R
84R
81A
84L
15A
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
PAGE 14

2 x PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
NO. 81C FITTED
ROOF PANEL ASSEMBLY
(2 Required)
PAGE 15
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
SNAP
T TE
i
SNAP
T TE
i
45A
45A
45A
87A
81C
87A
60B

PAGE 16
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
FRONT PANEL ASSEMBLY
89B
89A
32A
32A
54A
79B
54C
90B
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i

PAGE 17
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
DOOR PANEL ASSEMBLY
NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for
proper alignment. position each hasp centrally over the padbolt shaft, and drill 3mm holes and secure with screws
NOTE: NUTS AND BOLTS (SUPPLIED) MAY BE USED
INSTEAD OF POP RIVETS (SUPPLIED) BY SIMPLY
ENLARGING THE HINGE HOLE SETS IN THE JAMB
USING A 4MM DRILL BIT
91A
91A
B
B

PAGE 18
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
PANEL CONSTRUCTION
NOTE: Take care to ensure that both front
and rear wall panels are not positioned
upside down. The top channel of each
panel is pre-punched for attaching roof
sheets, the bottom channels
are not.
SIDE WALL PANEL
CHANNELS FIT INTO THE
NOTCHED FRONT AND
REAR WALL PANEL
CHANNELS
CHANNEL TYPE 60B
THIS END
CHANNEL TYPE
81C THIS END
97B

SLIDE THE ROOF PANEL INTO
POSITION, AND SECURE WITH
ONE SCREW AT EACH CORNER
ONLY AT THIS STAGE
SECURE PEAK
BRACE TO RIDGE
BEAM AND ROOF
PANEL WITH ONE
SCREW AT EACH
END
MOVE THE OTHER
ROOF PANEL INTO
POSITION AND SECURE
PEAK BRACE TO RIDGE
BEAM AND ROOF
PANEL WITH ONE
SCREW AT EACH END
ROOF CONSTRUCTION
PAGE 19
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
Premier Garden Shed -
Model: 23301GK
INSIDE VIEW OF FIXING

DYNABOLT
BOLT & NUT
STEEL
ANGLE
SLAB
WALL
SHEET
FINAL CONSTRUCTION
BEND THE TOP AND
BOTTOM FLANGES AS
SHOWN, THEN HOOK THE
BOTTOM FLANGES UNDER
THE TOP CHANNEL AND
SCREW THE TOP FLANGES
FOR BOTH AS SHOWN
GABLE CAPS
PAGE 20
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 23301GK 18/11/16
14A
- EACH ANCHOR CONSISTS OF ONE NUT, BOLT,
DYNABOLT AND STEEL ANGLE
- DRILL A 10mm HOLE INTO
THE WALL SHEET
- DRILL A 10mm HOLE INTO THE
CONCRETE
Premier Garden Shed -
Model: 23301GK
ANCHORING OF SHED
LOCATION OF 12
CONCRETE ANCHORS