ABSCO SHEDS Premier J30232GK User manual

Premier Garden Shed
Assembly Instructions
Model: J30232GK
CONCRETE SLAB
PAGE 1
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
FRONT: 3.0m (9.84")
SIDE: 2.26m (7.41")
HEIGHT: 2.1m (6.88")
3100mm (10.17'')
2360mm (7.7")
10mm (0.39")
50mm (1.96")
WHEN LAYING YOUR CONCRETE
SLAB, CHAMFER THE 50mm EDGES
DOWNWARDS BY 10mm (0.39")
50mm
THIS WILL ENSURE THAT
CLEAR FROM YOUR SHED
WATER RUN OFF IS KEPT
We thank you for choosing an Australian made shed. For further assistance please
visit our detailed instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be number ONE, so please let us
know what you think of our instructions. Feedback makes us better.
[email protected]

Premier Garden Shed
- Model: J30232GK
PAGE 2
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
GENERAL INSTRUCTIONS
A NOTE ON SAFETY
·The site for the shed must be level. An uneven surface may result in misalignment of
parts.
·It is recommended that the shed be set on a 100mm concrete slab and anchored down
appropriately (refer to last page for details).
·Anchor sets are not supplied as standard items with this product as some customers
wish to use their own anchoring systems.
·Before commencing any assembly, read through these instructions in
detail to gain a thorough understanding of assembly methods and
associated details.
·Unpack the carton and carefully identify and check off all the parts
against the parts described and illustrated on pages three and four.
·Some parts may have sharp edges. It is advisable to wear gloves when
handling these items and safety glasses if drilling holes. Sensible shoes
are highly recommended.
·Do not erect your shed in windy conditions, ensure that the shed is
securely anchored to a solid foundation immediately after construction is
completed.
·It is highly recommended to erect the shed with two or more people.
TOOLS REQUIRED
Normal: 4mm & 10mm
Masonry: 10mm
OPTIONAL
SITE PREPARATION
Normal: 3mm

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
Premier Garden Shed
- Model: J30232GK
PAGE 3
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY
STEEL SHEET
1785mm X 773mm
(70.3" X 30.4")
STEEL SHEET
1785mm X 773mm
(70.3" X 30.4")
STEEL SHEET
1725mm X 773mm
(67.9" X 30.4")
STEEL SHEET
1725mm X 773mm
(67.9" X 30.4")
STEEL SHEET
1170mm X 773mm
(40.1" X 30.4")
STEEL SHEET
1915mm X 773mm
(75.4" X 30.4")
STEEL SHEET
1915mm X 773mm
(75.4" X 30.4")
STEEL SHEET
1980mm X 773mm
(77.9" X 30.4")
STEEL SHEET
1785mm X 711mm
(70.3" X 28.0")
30A
31A
A
B
49A
36L
36R
42D
34A
QTY
89A
90A
89C
91A
86A
15A
JAMB L= 1785mm (70.3")
JAMB L= 1568mm (61.7")
JAMB L= 1725mm (67.9")
JAMB L= 1120mm (44.1")
LIP TRIM
1170m (46.1")
2
1
1
4
4
2
2
2
1
1
8
2
2
2
2
PEAK BRACE
490mm (19.3")

COMPONENTS - SPLICED CHANNEL & RIDGE BEAM
Premier Garden Shed
- Model: J30232GK
PAGE 4
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY
55AL
55CL
55BL
81BL
81AL
81CL
60AL
97AL
CSJ
QTY
55CR
1
1
1
1
2
2
2
1
10 ZARSP
RIDGE
BEAM
THESE COMPONENTS ARE TO BE
JOINED
TO THESE COMPONENTS
1
1
1
1
2
2
2
1
1
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1126.5 (44.3")
CHANNEL
L = 1496.5mm (58.9")
L = 1521mm (59.9")
CHANNEL JOINER
L= 200mm (7.9")
RIDGE BEAM JOINER
L: 450mm (17.7")
55BR
81BR
81AR
81CR
60AR
97AR
55AR
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
CHANNEL
L = 1496.5mm (58.9")
RIDGE
BEAM
L = 1521mm (59.9")
CHANNEL
L = 1126.5 (44.3")

FULL LENGTH CHANNELS & ACCESSORIES
Premier Garden Shed
- Model: J30232GK
PAGE 5
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
79A
1CHANNEL
L = 1568mm (61.7")
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
83L
2CHANNEL
L = 1143mm (45.0")
58A
283R 2CHANNEL
L = 1143mm (45.0")
58B
1CHANNEL
L = 1725mm (67.9")
58C
4CHANNEL
L = 773mm (30.4")
CHANNEL WITH HINGES
L = 1725mm (67.9")
8
3
8
2
12
12
1
1
14A
2
12A
2
220 SELF TAPPING
SCREWS
SELF DRILLING HEX
HEAD TEK SCREWS (NO
HOLE REQUIRED)
4mm (0.16") NUT &
BOLT SET SECURE
TWO PADBOLTS TO
DOOR SHEET
4mm (0.16") CSK
SCREW & NUT SECURE
HINGES TO DOOR
3mm (0.12") DRILL BIT
HEX TEK SCREW
DRIVER BIT
DOOR
PADBOLT
HASP
DOOR
PADBOLT
3mm (0.12") POP RIVETS
SECURE HINGES TO DOOR
(ALTERNATIVE FIXING
METHOD)
CAP GABLE
L: 170mm
(6.7")
DOOR
STRAP
L: 165mm
(6.5")

20mm
15mm
QTY = 10pcs.
CHANNEL
(0.79")
(0.59")
PUSH PUSH
CHANNEL
CSJ
Premier Garden Shed
- Model: J30232GK
PAGE 6
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
INSTRUCTIONS FOR JOINING SPLICED CHANNELS
CSJ
CSJ
HIGH-SIDE
CHANNEL
LOW-SIDE
CHANNEL
CSJ
CSJ
CSJ
= =
= =
==
=
=
STEP 1.
Position the channels and the CSJ
joiner channel so the center of the
CSJ is in line with the end of each
channel to be joined together.
STEP 2.
Join the first channel to the CSJ by inserting the center
of the CSJ (on an angle) to the end of the channel
where the JOIN>> text is marked. Push down one side
of the CSJ until you hear a 'click'.
STEP 3.
Join the second channel to the CSJ
by positioning the <<JOIN end of the
channel at the center of the CSJ
(on an angle). Push the CSJ into
the channel until you here a 'click'.
=
The joined channels should now
look like the picture above with the
CSJ positioned equally inside of the
joined channels.
FINISHED CHANNEL
=
NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.
JOIN>> <<JOIN JOIN>>
JOIN>> SJ
JOIN>>
<<JOIN
JOIN>> <<JOIN
J
CSJ
DRILL 4mm (0.16") x 3mm (0.12")
(2 PER A SIDE) HOLES TO
SECURE SECTIONS TOGETHER.
(THESE SCREWS MAY HAVE TO
BE TEMPORARILY REMOVED
AND REPLACED DURING LATER
ASSEMBLY)

Premier Garden Shed
- Model: J30232GK
PAGE 7
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
=
=
=
=
=
=
=
2 X 60AR
2993mm (117.8")
STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS
2 x 81A
2 x 60A
1 x 55A
1 x 55C
1 x 55B
1 x 81B
2 x 81C
NOTE: JOIN TOGETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS (PART CSJ)
2253mm (88.7")
81BL
81CR
81CL
81BR
55BR
55BL
55CL
55CR
55AR
55AL
60AL
60AR
81AR
81AL
2 X 81AR
2 X 81AL
2 X 60AL
1 X 55AR
1 X 55AL
1 X 55CR
1 X 55CL
1 X 55BR
1 X 55BL
1 X 81BR
1 X 81BL
2 X 81CR
2 X 81CL
NOTE: SOME CHANNELS HAVE
HOLES IN THEM - YOU WILL NEED
TO RE-DRILL HOLES ON ANY
CHANNEL WHERE THE CSJ
JOINING CHANNEL COVERS
HOLES ON THE CHANNELS
YOU ARE CONNECTING

Premier Garden Shed
- Model: J30232GK
PAGE 8
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP
OF THE RIDGE CAP
STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.
MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.
STAGE 3: TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE CAP.
PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END.
REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM

Premier Garden Shed
- Model: J30232GK
PAGE 9
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
TEK SCREW DRIVER BIT
QTY. = 1
QTY. = 8
QTY. = 2
QTY. = 1
SELF DRILLING TEK SCREW
PART ZARSP - 450mm (17.7") LONG
ZARSP
RIDGE BEAM 1521mm (59.9")
PARTS 97AL & 97AR
STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM
PUSH PUSH
97AL
97AR
16mm
(0.63")
200mm
(7.9")
250mm
(9.8")
2993mm (117.8") OVERALL LENGTH
(PART 97A)
16mm
(0.63")
THE TOP SECTIONS OF
CAPPING WILL OVERLAP
EACH OTHER AT THE
JOIN BY 50mm (2.0").

86A
60A
14A
86A
81A
86A
86A
VIEW OF ROOF COMPONENTS
14A 81A
97A
49A
49A
49A
49A
49A
49A
49A
49A
NO. PAGE 10
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
Premier Garden Shed - Model: J30232GK

81C
83L
55B
83R
83L
15A
55A
30A
30A
31A
31A
81B 81C
36L
42D
36R 34A
A
B
91A
79A
55C
91A
89A
89A
83R
90A
36R
42D
36L
34A
VIEW OF WALL COMPONENTS
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
Premier GardenShed Model: J30232GK
PAGE 11

Premier Garden Shed
- Model: J30232GK
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
ABSCO ASSEMBLY INTRODUCTION
FASTENING SYMBOLS
The snap-tite assembly system locks most perimeter channels to all roof and wall
sheets without the need for tools and fasteners .
To pre-assemble the four wall panels
and two roof panels, the perimeter
channels are secured to the top and
bottom of each panel using the
snaptite system, as detailed on the
following pages wherever you see
the symbol.
Position sheets on timbers,
trestles or partly over edge of
concrete slab.
Each perimeter channel must finish flush
with the edges of the sheets. the snap-tite
system allows adjustment for this
process by simply tapping the channel
along the sheets until each end is neatly
flush.
Join components together with one screw at this
location only, as some channel sections have extra
holes that are not required for this model of garden
shed
Do not join components together at this location yet,
as the screw may obstruct further assembly of other
components
4mm (0.12") NUT & BOLT SET
3mm (0.11") POP RIVETS
PUSH
PUSH
HIGH SIDE
HIGH SIDE
PUSH
HIGH SIDE
HIGH SIDE
HIGH SIDE
After joining sheets together,
position channel over one end of the
sheets, gently tapping it over the
snaptite lugs, working along the
sheets to the other end.
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
PAGE 12

DOOR PANEL ASSEMBLY
20mm FLANGE
58C
58C
FOUR HOLE SET
FOR PADBOLT
CONNECTION
58C
12A
58C
Premier Garden Shed
- Model: J30232GK
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
PAGE 13
58A
58A
(0.78")
15mm FLANGE
(0.59")
A
B
89C
58B
A
B
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i

INSIDE
OF
SHED
REAR PANEL ASSEMBLY
SIDE PANEL ASSEMBLY
(2 Required)
Premier Garden Shed
- Model: J30232GK
PAGE 14
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
30A
31A
31A
30A
55B
81B
36L
42D
36R
83R
81C
83L
15A
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i

Premier Garden Shed
- Model: J30232GK
PAGE 15
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
2 x PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
NO. 81A FITTED
ROOF PANEL ASSEMBLY
(2 Required)
49A
49A
49A
49A
60A
86A
81A
86A
SNAP
T TE
i
SNAP
T TE
i

FRONT PANEL ASSEMBLY
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
89A
89A
55A
90A
79A
55C
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
34A
34A
PAGE 16
Premier Garden Shed
- Model: J30232GK

PAGE 17
DOOR PANEL ASSEMBLY
NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for
proper alignment. position each hasp centrally over the padbolt shaft, and drill 3mm holes and secure with screws
NOTE: Nuts and bolts (supplied) may be used instead of
pop rivets (supplied) by simply enlarging the hinge hole
sets in the jamb using a 4mm drill bit
Premier Garden Shed
- Model: J30232GK
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
91A
91A
A
B

PANEL CONSTRUCTION
NOTE: Take care to ensure that both front
and rear wall panels are not positioned
upside down. the top channel of each
panel is pre-punched for attaching roof
sheets to, the bottom channels are not.
Side wall panel channels fit
into the notched front and rear
wall panel channels Channel type 60a this end
Channel type 81a
this end
Premier Garden Shed
- Model: J30232GK
PAGE 18
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
97A

Slide the roof panel into position, and
secure with one screw at each corner
only at this stage
Secure peak brace
to ridge beam and
roof panel with one
screw at each end
Move the other roof panel
into position and secure
peak brace to ridge beam
and roof panel with one
screw at each end
ROOF CONSTRUCTION
Premier Garden Shed
- Model: J30232GK
PAGE 19
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16

DYNABOLT
BOLT & NUT
STEEL
ANGLE
SLAB
WALL
SHEET
FINAL CONSTRUCTION
Bend the top and bottom
flanges as shown, then
hook the bottom flanges
under the top channel and
screw the top flanges for
both as shown gable caps
Premier Garden Shed
- Model: J30232GK
PAGE 20
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30232GK 27/04/16
14A
- EACH ANCHOR CONSISTS OF ONE NUT, BOLT,
DYNABOLT AND STEEL ANGLE
- DRILL A 10mm (0.39mm) HOLE INTO
THE WALL SHEET
- DRILL A 10mm (0.39") HOLE INTO THE
CONCRETE
LOCATION OF 12 CONCRETE
ANCHORS
ANCHORING OF SHED