ABSCO SHEDS 30153BK User manual

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 1
Download the Absco
Sheds Assembly App
for instructional videos
MANU FA CT URED
IN A US TR ALIA
SNAPTiTE
Assemb ly
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm
1620mm
FRONT: 2.26m
SIDE: 1.52m
HEIGHT: 1.95m
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Premier Shed Model: 23151GK
PAGE 01
When laying concrete slab, ensure there
is a rebated edge 25mm deep around the
perimeter. This will help water egress from
the base of the shed.
AU: 1800 029 701
N Z: 0800 466 444
[email protected]
www.abscosheds.com.au
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012
CONCRETE SLAB
3100mm
1620mm

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• Ensure that the shed is securely anchored to a solid foundation immediately after construction is
completed.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
3mm drill bit 10mm drill bit

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 3
COMPONENT PACKING LIST
Check off all components.
1
1
GABLE L/H
L=1475mm 16L
GABLE R/H
L=1475mm 16R
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT DESCRIPTION
PART
No. CHECK
QTY QTY
1
2
4
3
1
2
2034mm X 773mm H30
STEEL SHEET
STEEL SHEET
2034mm X 773mm H31 STEEL SHEET
1785mm X 773mm 30A
STEEL SHEET
1785mm X 711mm 34A
STEEL SHEET
1725mm X 773mm A
STEEL SHEET
1725mm X 773mm B
STEEL SHEET
1610mm X 773mm 43K
1STEEL SHEET
2034mm X 773mm H29 1STEEL SHEET 1785mm X 773mm 30H
CHANNEL 79C
1
L = 783mm
79C
3
2
11 77G
CHANNEL
L = 1513mm
58A
CHANNEL WITH HINGES
L = 1725mm
58B
CHANNEL
L = 1725mm
53B
CHANNEL
L = 1513mm
CHANNEL
L = 1568mm
79A
1
79A
77G
53B
58A
58B
INSTRUCTIONS & FITTINGS
PACKET
(SEE PAGE 5)
1
30153BCP CHANNEL PACK
(SEE BELOW, PAGES 4 & 5)
1
30153BCP CHANNEL PACK
1

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 4
COMPONENT PACKING LIST
Check off all components.
1
1
55CL
CHANNEL
L = 1496.5mm
55CR
CHANNEL
L = 1496.5mm
155BL
CHANNEL
L = 1496.5mm
155AL
CHANNEL
L = 1496.5mm
55A
55B
55C
81B
181BR
CHANNEL
L = 1496.5mm
81BL
CHANNEL
L = 1496.5mm
81B
1
155BR
CHANNEL
L = 1496.5mm
55B
55C
155AR
CHANNEL
L = 1496.5mm
55A
89B
JAMB L= 1785mm
1Part No. Here
1
13 89A
JAMB L= 1785mm
90A
JAMB L= 1568mm
91A
JAMB L= 1120mm
89C
JAMB L= 1725mm
CHANNEL
L = 1496.5mm
81AL
2
90C
JAMB L= 783mm
1
81A
Part No. Here Part No. Here
Part No. Here
Part No. Here
Part No. Here
CHANNEL
L = 1496.5mm
81AR
2
81A
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT DESCRIPTION
PART
No. CHECK
QTY QTY
6
177F
CHANNEL
L = 1513mm
58C
CHANNEL
L = 773mm
181F
CHANNEL
L = 1513mm
180D
CHANNEL
L = 1785mm
77F
81F
80A
58C
6

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 5
COMPONENT PACKING LIST
Check off all components.
12A
3
DOOR
STRAP
L: 165mm
INSTRUCTIONS & FITTINGS PACKET
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT DESCRIPTION
PART
No. CHECK
QTY QTY
288J
LIP TRIM L= 1610mm
288P
LIP TRIM L= 260mm
88P
88J
CSJ
6CHANNEL JOINER
L= 200mm (7.9")
DOOR
PADBOLT
HASP
2
3
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
3/16 COUNTERSUNK
SCREWS & NUTS
12
3/16 ROUND HEAD
BOLTS & NYLOCK NUTS
83.2 x 8mm
BLIND POP RIVETS
12
PSTKDBL - DOUBLE DOOR FITTINGS PACK
PACK12P - SCREW PACK 12
PACK12P
SCREW PACK 12
1
PHILLIPS DRIVER BIT
3mm DRILL BIT
11 DRILL FAST038
FAST007FAST006
DOOR
PADBOLT
HASP
1
1
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
FAST006
3/16 COUNTERSUNK
SCREWS & NUTS
63.2 x 8mm
BLIND POP RIVETS
6
PSTKSGL - SINGLE DOOR FITTINGS PACK
PACK 6P - SCREW PACK 6
PACK 6P
SCREW PACK 6
1
PHILLIPS DRIVER BIT
3mm DRILL BIT
11 DRILL
FAST007
FAST038
PSTKDBL
DOUBLE DOOR FITTINGS PACK
1PSTKSGL
SINGLE DOOR FITTINGS PACK
1

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 6
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 7
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 3mm drill
bit in CSJ to match the holes
in channel and secure with the
screws supplied.
These may have to be
temporarily removed during
assembly.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
20mm 15mm
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 8
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 12x channel sections using 6x channel joiners (Part CSJ)
=
=
=
=
=
2993mm
2 x 81A
1 x 55A
1 x 55C
1 x 55B
1 x 81B
81BL
81BR
55BR
55BL
55CL
55CR
55AR
55AL
81AR
81AL
2 X 81AR
2 X 81AL
1 X 55AR
1 X 55AL
1 X 55CR
1 X 55CL
1 X 55BR
1 X 55BL
1 X 81BR
1 X 81BL

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 9
OVERVIEW OF ROOF COMPONENTS
OVERVIEW OF ROOF COMPONENTS
43K
43K
43K
43K
88J
81A
88J
81A

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 10
OVERVIEW OF WALL COMPONENTS
OVERVIEW OF WALL COMPONENTS
53B
81E
55A
81F
34A
B
91A
91A
89A
89A
55C
79A
34A
34A
91A
80D
30H
30A
B
A
53B
77F
77G
H29 55B
H31
H31 H30
90A
55A
89A
89B
22A
88P
88P
81B
90C
79C

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 11
REAR PANEL ASSEMBLY
H30
H31
H31
H29
80D
80D
55B
SNAP
T TE
i
SNAP
T TE
i
81B

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 12
RIGHT SIDE PANEL ASSEMBLY
1x required
30A
30H
77G
81F
SNAP
T TE
i
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 13
ROOF PANEL ASSEMBLY
SNAP
T TE
i
SNAP
T TE
i
81A
88J
81A
88J
43K
43K
43K
43K
1x required
D
D

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 14
FRONT PANEL ASSEMBLY
1x required
89A
89A
55A
90A
79A
55C
SNAP
T TE
i
SNAP
TTE
i
SNAP
T TE
i
SNAP
T TE
i
34A
34A
55A
90A
89A
55A
55A
55A
55C
89A
90A
89A
79A
55C
89A
79A

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 15
DOOR PANEL ASSEMBLY
58C
58C
58C
12A
58C
58A
58A
A
B
89C
58B
A
B
SNAP
TTE
i
SNAP
TTE
i
SNAP
TTE
i
SNAP
T TE
i
Vertical door channels are
installed in the opposite
orientation compared to the
horizontal door channels.
Four hole set for
padbolt connection.
Short flange
of channel
Long
flange of
channel
D
D
D
D
D
D
D
D

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 16
DOOR PANEL ASSEMBLY
Nuts and bolts may be used instead of pop rivets by
drilling out hinge holes using a 4mm drill bit. Both
are supplied.
The two holes required to connect the padbolt hasp for each door have not been pre-punched, to
allow for proper alignment, position each hasp centrally over the padbolt shaft and drill 3mm holes and
secure with screws.
91A
91A
A
B

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 17
LEFT SIDE PANEL ASSEMBLY
1x required
SNAP
T TE
i
SNAP
T TE
i
34A
89A
53B
77F
79C
89B
90C
89A
79C
53B
89B
89A
77F
90C
89A
77F
89A
90C
77F
90C
89B
79C
53B
89B
79C
53B
89B
77F
89B
90C

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 18
DOOR PANEL ASSEMBLY
Vertical door channels are
installed in the opposite
orientation compared to the
horizontal door channels.
Short flange
of channel
Long
flange of
channel
SINGLE DOOR
58C
58C
SNAP
TTE
i
SNAP
T TE
i
12A
B
B
58B
58A
D
D
D
D

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 19
SINGLE DOOR PANEL
NOTE: Nuts and bolts are also
supplied and may be used instead of
rivets. Use a 4mm drill bit to enlarge
these holes in the jamb
NOTE: The holes to fasten the padbolt hasp are not
pre-punched to allow for proper alignment. Position
the hasp centrally over the padbolt shaft and drill 3mm
holes and secure with screws.
91A
91A
DOOR PANEL ASSEMBLY
B

Absco Industries Assembly Instruction Manual
ABSCO BIKE SHED
MODEL: 30153BK
3.00mW x 1.52mD x 1.80mH, 2.08mH
Model: 30153BK 26/09/18 1.1 20
PANEL CONSTRUCTION
NOTE: Take care to ensure that all wall panels are not upside down. The top channels of each panel
are pre-punched for attaching roof sheeting. The base channels are not pre-punched.
Side wall channels fit into the
notched rear wall channels.
Using the 88P as a template drill 4x 3mm
holes into the gable pieces and rear
wall. Use standard screws to fix these
components in place.
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
DD
D
D