ABSCO SHEDS A30231GK Installation guide

ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
3100mm
FRONT: 3.00m
SIDE : 2.22m
HEIGHT: 2.10m
2320
CONCRETE SLAB
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Aviary Model: A30231GK
PAGE 01

GENERAL INSTRUCTIONS
A NOTE ON SAFETY
·The site for the shed must be level. An uneven surface may result in misalignment of
parts.
·It is recommended that the shed be set on a 100mm concrete slab and anchored down
appropriately (refer to last page for details).
·Anchor sets are not supplied as standard items with this product as some customers
wish to use their own anchoring systems.
·Before commencing any assembly, read through these instructions in
detail to gain a thorough understanding of assembly methods and
associated details.
·Unpack the carton and carefully identify and check off all the parts
against the parts described and illustrated on pages three and four.
·Some parts may have sharp edges. It is advisable to wear gloves when
handling these items and safety glasses if drilling holes. Sensible shoes
are highly recommended.
·Do not erect your shed in windy conditions, ensure that the shed is
securely anchored to a solid foundation immediately after construction is
completed.
·It is highly recommended to erect the shed with two or more people.
TOOLS REQUIRED
SITE PREPARATION
TOOLS OPTIONAL
10mm
(Steel)
10mm
(Masonary)
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 02

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1785mm X 773mm 30A
STEEL SHEET
4
1785mm X 773mm 31A
STEEL SHEET
2
1785mm X 731mm 33A
STEEL SHEET
2
585mm X 773mm 154
STEEL SHEET
3
51220mm X 712mm
MESH SHEET
590mm X 712mm
MESH SHEET
1
-
-
1DOOR
PRE-ASSEMBLED -
585mm X 773mm 154L
STEEL SHEET
1
585mm X 773mm 154R
STEEL SHEET
1
STEEL SHEET
1546mm X 773mm 45A
6
2
GABLE L/H
L=1475mm 16L
2
GABLE R/H
L=1475mm 16R
213A
BRACE
L: 393mm
197BL
RIDGE
BEAM
L = 1152mm
ZARSP
1RIDGE BEAM JOINER
L: 450mm (17.7")
197BR
RIDGE
BEAM
L = 1152mm
FITTINGS AND
ACCESSORIES
(SEE PAGE 5)
1A30231GCP
CHANNEL PACK
(SEE PAGE 4)
1
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 03

181
CHANNEL
L = 712mm
13
191
JAMB L= 1785mm
11
192
JAMB L= 1785mm
1
195
JAMB L= 712mm
1
487B
LIP TRIM L= 1546mm
172
CHANNEL
L = 1745mm
2
COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
CHANNEL
L = 1496.5mm
160L
2
CHANNEL
L = 1105mm
168L
2
169L
CHANNEL
L = 1105mm
2
1
2
81BL
CHANNEL
L = 1496.5mm
78BL
CHANNEL
L = 1126.5mm
CHANNEL
L = 1496.5mm
160R
2
CHANNEL
L = 1105mm
168R
2
169R
CHANNEL
L = 1105mm
2
1
2
81BR
CHANNEL
L = 1496.5mm
78BR
CHANNEL
L = 1126.5mm
281CL
CHANNEL
L = 1126.5mm
281CR
CHANNEL
L = 1126.5mm
177BL
CHANNEL
L = 1496.5mm
177BR
CHANNEL
L = 1496.5mm
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 04

CONTENTS OF FITTINGS PACKET
COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS
100
1ASSEMBLY
INSTRUCTIONS
LARGE FLANGE
POP-RIVETS
14A
CAP GABLE
L: 170mm
2
CSJ
12 CHANNEL JOINER
L= 200mm (7.9")
DOOR
PADBOLT
HASP
1
1
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
FAST006
3/16 COUNTERSUNK
SCREWS & NUTS
63.2 x 8mm
BLIND POP RIVETS
6
PSTKSGL - SINGLE DOOR FITTINGS PACK
PACK 6P - SCREW PACK 6
PACK 6P
SCREW PACK 6
1
PHILLIPS DRIVER BIT
3mm DRILL BIT
1 1
DRILL
FAST007
FAST038
10 16mm TEK
SCREWS FAST014
SINGLE DOOR
FITTINGS PACK
PSTKSGL
1
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 05

20mm
15mm
QTY = 10pcs.
CHANNEL
PUSH PUSH
CHANNEL
CSJ
INSTRUCTIONS FOR JOINING SPLICED CHANNELS
CSJ
CSJ
HIGH-SIDE
CHANNEL
LOW-SIDE
CHANNEL
CSJ
CSJ
CSJ
= =
= =
==
==
STEP 1.
Position the channels and the CSJ
joiner channel so the center of the
CSJ is in line with the end of each
channel to be joined together.
STEP 2.
Join the first channel to the CSJ by inserting the center
of the CSJ (on an angle) to the end of the channel
where the JOIN>> text is marked. Push down one side
of the CSJ until you hear a 'click'.
STEP 3.
Join the second channel to the CSJ
by positioning the <<JOIN end of the
channel at the center of the CSJ
(on an angle). Push the CSJ into
the channel until you here a 'click'.
=
The joined channels should now
look like the picture above with the
CSJ positioned equally inside of the
joined channels.
FINISHED CHANNEL
=
NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.
JOIN>> <<JOIN JOIN>>
JOIN>> SJ
JOIN>>
<<JOIN
JOIN>> <<JOIN
J
CSJ
DRILL 4 x 3mm (2 PER A SIDE)
HOLES TO SECURE SECTIONS
TOGETHER.
(THESE SCREWS MAY HAVE TO
BE TEMPORARILY REMOVED
AND REPLACED DURING LATER
ASSEMBLY)
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 06

STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: JOIN TOGETHER 24 X CHANNEL SECTIONS USING 12 X CHANNEL JOINERS (PART CSJ)
=
=
=
=
2 X 160R
2993mm (117.8")
1 x 81B
2 x 160
2 x 168
2 x 169
169L
169R
168R
168L
160R
160L
1 X 81BR
1 X 81BL
2 X 160L
2 X 168R
2 X 168L
2 X 169R
2 X 169L
NOTE: SOME CHANNELS HAVE
HOLES IN THEM - YOU WILL NEED
TO RE-DRILL HOLES ON ANY
CHANNEL WHERE THE CSJ
JOINING CHANNEL COVERS
HOLES ON THE CHANNELS
YOU ARE CONNECTING
2210mm (87")
81BL
81BR
=
=
2 X 78BR
2253mm (88.7")
2 x 81C
2 x 78B
78BR
78BL
81CL
81CR
2 X 81CR
2 X 81CL
2 X 78BL
=
1 X 77BR
1 x 77B
77BR
77BL
1 X 77BL
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 07

STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP
OF THE RIDGE CAP
STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.
MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.
STAGE 3: TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE
CAP.
PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END.
REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM
INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 08

PHILLIPS DRIVER BIT
QTY. = 1
QTY. = 8
QTY. = 2
QTY. = 1
SELF DRILLING TEK SCREW
PART ZARSP - 450mm LONG
ZARSP
RIDGE BEAM 1126.5mm
PARTS 97BL & 97BR
STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM
PUSH PUSH
97BL
97BR
16mm
200mm 250mm
2253mm OVERALL LENGTH
(PART 97B)
16mm
THE TOP SECTIONS OF
CAPPING WILL OVERLAP
EACH OTHER AT THE
JOIN BY 50mm.
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 09

VIEW OF ROOF COMPONENTS
NO.
78B
45A
45A
45A
45A
45A
81C
87B
87B
45A
81C
87B
14A
87B
97B
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 10

FRONT DOOR
LEFT HAND SIDE PANEL
RIGHT HAND SIDE PANEL
VIEW OF WALL COMPONENTS
SIZE AND ILLUSTRATION AS
DETAILED IN THIS ASSEMBLY INSTRUCTION. THESE
COMPONENTS , MAINLY ROOF
AND DOOR COMPONENTS,
CAN BE IDENTIFIED BY THEIR
DESCRIPTION, SOME
COMPONENTS, ALTHOUGH GIVEN A PART NUMBER
ABOVE, HAVE NOT BEEN
MARKED WITH A PART NUMBER. INSTRUCTION, TO
ASSIST WITH IDENTIFYING
COMPONENTS AND THEIR
INTENDED LOCATION. THE PART NUMBERS SHOWN
ABOVE, ARE ILLUSTRATED
WHERE REQUIRED THROUGHOUT THIS
ASSEMBLY
191
168
169
172
181
191
154
30A
33A
16L 16R
16R
16L
154
154
154R
154L
33A
30A
30A
31A
31A
30A
13A
81B
168
191
169
160
191
181
181 191
181
192
191
181
191
191 172
160
195
181
181
77B
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 11

ABSCO ASSEMBLY INTRODUCTION
FASTENING SYMBOLS
The snaptite assembly system locks most perimeter channels to all roof and wall
sheets without the need for tools and fasteners.
To pre-assemble the four wall panels
and two roof panels, the perimeter
channels are secured to the top and
bottom of each panel using the
snaptite system, as detailed on the
following pages wherever you see
the symbol.
Position sheets on timbers,
trestles or partly over edge of
concrete slab.
Each perimeter channel must finish flush with the
edges of the sheets.The snaptite system allows
adjustment for this process by simply tapping the
channel along the sheets until each end is neatly
flush. If you need to remove channels from the
panels, pull the channel along the panel from
opposing ends. You may need someone to help
with this.
Join components together with one screw at this
location only, as some channel sections have extra
holes that are not required for this model of garden
shed
Do not join components together at this location yet,
as the screw may obstruct further assembly of other
components
4mm NUT & BOLT SET
3mm POP RIVETS
PUSH
PUSH
HIGH SIDE
HIGH SIDE
PUSH
HIGH SIDE
HIGH SIDE
After joining sheets together, position channel over one end of the sheets, gently
tapping it over the snaptite lugs, working along the sheets to the other end.
HIGH SIDE
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
Join components together by pre-drilling the holes
first. Use one component as a template to mark where
the holes are. Drill with 3mm drill bit.
D
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 12

REAR PANEL ASSEMBLY
SNAP
T TE
i
SNAP
T TE
i
77B
81B
30A
31A
31A
30A
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 13

2 x PRE-PUNCHED
HOLES TO THIS
END OF EACH
SHEET WITH PART
NO. 81C FITTED
ROOF PANEL ASSEMBLY
(2 Required)
SNAP
T TE
i
SNAP
T TE
i
45A
45A
45A
87B
81C
87B
78B
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 14

SIDE PANEL ASSEMBLY
LEFT HAND SIDE
STEP 1.
STEP 2.
STEP 3.
SMALL EDGE
JOIN THE JAMB AND
CHANNEL SECTIONS
(191 & 172) TOGETHER
AT PRE-PUNCHED
LOCATIONS TO FORM
THE CORNER MULLION.
THE CHANNEL SECTION
WILL FINISH 20mm
SHORT OF THE JAMB AT
EACH END.
SCREW THE FRAME TOGETHER
AS SHOWN AT PRE-PUNCHED
LOCATIONS. ADDITIONAL HOLES
IN THE JAMB SECTIONS DO NOT
REQUIRE SCREWS.
STEP 1.
SMALL PAN
THIS SIDE
SNAP
T TE
i
SNAP
T TE
i
33A
154
169
191
181
172
191
181
168
30A
JOIN THE TWO SHEETS
TOGETHER (30A & 33A) AT
PRE-PUNCHED LOCATIONS AND
FIT THE TOP AND BOTTOM
CHANNELS (168 & 169). ENSURE
THAT THE PRE-PUNCHED HOLES
IN THE CHANNELS ARE LOCATED
AT THE RIGHT HAND END FOR
CONNECTING THE REMAINING
JAMB AND CORNER MULLION. THE
TOP AND BOTTOM CHANNELS
WILL EXTEND PAST THE CORNER
MULLION BY 3mm.
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 15

STEP 4.
MOVE THE TOP INFILL
CHANNEL (181) INTO
POSITION.
NOTCHED CORNERS TO
BOTTOM OF SHEET
LAY THESE SECTIONS OVER
THE PANEL AS SHOWN,
LOCKING THE SHEET INTO
THE BOTTOM CHANNEL.
SNAP
T TE
i
154
181
SIDE PANEL ASSEMBLY LEFT HAND SIDE (CONTINUED)
SNAP
T TE
i
SNAP
T TE
i
181
D
D
D
D
D
D
D
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 16

SIDE PANEL ASSEMBLY
RIGHT HAND SIDE
STEP 1.
STEP 2.
STEP 3.
SMALL EDGE
STEP 1.
JOIN THE JAMB AND
CHANNEL SECTIONS
(191 & 172) TOGETHER AT
PRE-PUNCHED LOCATIONS
TO FORM THE CORNER
MULLION. THE CHANNEL
SECTION WILL FINISH 20mm
SHORT OF THE JAMB AT
EACH END.
SCREW THE FRAME TOGETHER AS SHOWN AT PRE-PUNCHED LOCATIONS. ADDITIONAL HOLES IN
THE JAMB SECTIONS DO NOT REQUIRE SCREWS.
JOIN THE TWO SHEETS TOGETHER
(30A & 33A) AT PRE-PUNCHED
LOCATIONS AND FIT THE TOP AND
BOTTOM CHANNELS (168 & 169).
ENSURE THAT THE PRE-PUNCHED
HOLES IN THE CHANNELS ARE
LOCATED AT THE LEFT HAND END
FOR CONNECTING THE REMAINING
JAMB AND CORNER MULLION.
THE TOP AND BOTTOM CHANNELS
WILL EXTEND PAST THE CORNER
MULLION BY 3mm.
SNAP
T TE
i
SNAP
T TE
i
33A
30A
169
172
181
168
191
181
SMALL PAN
THIS SIDE
191
154L
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 17

STEP 4.
LAY THESE SECTIONS OVER THE
PANEL AS SHOWN, LOCKING
THE SHEET INTO THE
BOTTOM CHANNEL.
MOVE THE TOP
INFILL CHANNEL
(181) INTO POSITION.
NOTE: THIS EDGE
ONLY FOLDED AT 90
DEGREES.
NOTCHED CORNERS TO
BOTTOM OF SHEET
SNAP
T TE
i
154L
181
SIDE PANEL ASSEMBLY
RIGHT HAND SIDE (CONTINUED)
181
SNAP
T TE
i
D
D
D
D
D
D
D
D
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 18

FRONT PANEL ASSEMBLY
STEP 1.
STEP 2.
8mm
JOIN ALL SECTIONS TOGETHER, LINING UP
EACH JAMB WITH PRE-PUNCHED HOLES
LOCATED IN BOTH CHANNEL SECTIONS.
PARTS REQUIRED:
2) CHANNELS (PART 160)
7) JAMBS (PART 191)
JOIN TWO JAMBS TOGETHER
AT PRE-PUNCHED LOCATIONS
AS SHOWN TO FORM TWO
DOUBLE JAMB SECTIONS.
191
191
191
160
160
191
191
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 19

FRONT PANEL ASSEMBLY (CONTINUED)
STEP 3.
STEP 6.
STEP 5.
STEP 4.
LAY THESE SECTIONS, ONE AT A TIME,
OVER THE FRAME AS SHOWN, LOCKING
THE SHEETS INTO THE BOTTOM
CHANNEL.
LOCK THE CHANNEL ON TO THE
SHEET AS SHOWN. THE CHANNEL
WILL FINISH 30mm IN FROM
EACH SIDE OF THE SHEET.
MOVE THE DOOR HINGE
JAMB (PART 192) INTO
POSITION, LOCATING IT
"OVER THE TOP" OF THE
SHEET (154R) AND
SECURING IT TO THE
OTHER JAMB (191). (THE
SCREWS SECURING THE
EXISTING JAMB (191) WILL
HAVE TO BE REMOVED
AND THEN REPLACED)
MOVE THE FIVE INFILL CHANNELS
INTO POSITION AND SCREW TO THE
TOP/BOTTOM CHANNELS WITH TWO
SCREWS EACH.
NOTCHED CORNERS
TO BOTTOM OF SHEETS
SNAP
T TE
i
SNAP
T TE
i
154
154R
181
181
192
SNAP
T TE
i
SNAP
T TE
i
THIS EDGE ONLY
FOLDED AT 90
DEGREES.
SNAP
T TE
i
154
181
SNAP
T TE
i
181
181
181
181
181
D
D
DD
DD
D
D
DD
D
D
D
D
D
D
D
D
D
D
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL AVIARY MODEL: A30231GK 06-02-2018
Absco Industries
Aviary Model: A30231GK
PAGE 20