ABSCO SHEDS 30292HK User manual

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 1
Download the Absco
Sheds Assembly App
for instructional videos
MANUFACTURED
IN AUSTRALIA
SNAPTiTE
Assembly
AU: 1800 029 701
NZ: 0800 466 444
[email protected]
www.abscosheds.com.au
CONCRETE SLAB
3100mm
3020mm
When laying concrete slab, ensure there
is a rebated edge 25mm deep around
the perimeter. This will help water egress
from the base of the shed.
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012.
If you require a higher wind rating please contact
us: [email protected] or 1800 029 701
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm
1620mm
FRONT: 2.26m
SIDE: 1.52m
HEIGHT: 1.95m
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Premier Shed Model: 23151GK
PAGE 01

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have
selected your site you will need to lodge a site plan to your local council.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page. If using a rebated slab ensure that all frame
uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
3mm drill bit 10mm drill bits metal & masonry

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 3
COMPONENT PACKING LIST
Check off all components.
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
2
6
2
2
2
4
2
4
1
1
STEEL SHEET
2034mm X 773mm H31
STEEL SHEET
1546mm X 773mm 44L
STEEL SHEET
1546mm X 773mm 45A
STEEL SHEET
2034mm X 711mm H34
STEEL SHEET
2034mm X 731mm HRC
GABLES R/H&L/H
L=1475mm 16R
16L
13A
BRACE
L: 393mm
97AR
RIDGE
BEAM
L = 1521mm
STEEL SHEET
1546mm X 773mm 44R
STEEL SHEET
2034mm X 773mm H30 STEEL SHEET 1974mm X 773mm F
STEEL SHEET
1974mm X 773mm E
197AL
RIDGE
BEAM
L = 1521mm
ZARSP
1RIDGE BEAM JOINER
L: 450mm (17.7")
2
MAIN PACK CARTON (PACK 1 OF 2)

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 4
COMPONENT PACKING LIST
1
21
4
278AL
CHANNEL
L = 1496.5mm
79A
CHANNEL
L = 1568mm
HC1
CHANNEL WITH HINGES
L = 1974mm
HC2
CHANNEL
L = 1974mm
58C
CHANNEL
L = 773mm
78A
79A
HC1
HC2
58C
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
1
1
1
2
2
2
77AR
CHANNEL
L = 1496.5mm
55CR
CHANNEL
L = 1496.5mm
77BR
CHANNEL
L = 1496.5mm
81BR
CHANNEL
L = 1496.5mm
81AR
CHANNEL
L = 1496.5mm
59AR
CHANNEL
L = 1459.5mm
81GR
CHANNEL
L = 1459.5mm
81G
59A
81A
81B
77B
55C
77A
1
1
1
1
2
2
2
77AL
CHANNEL
L = 1496.5mm
55CL
CHANNEL
L = 1496.5mm
77BL
CHANNEL
L = 1496.5mm
81BL
CHANNEL
L = 1496.5mm
81AL
CHANNEL
L = 1496.5mm
59AL
CHANNEL
L = 1459.5mm
81GL
CHANNEL
L = 1459.5mm
81G
59A
81A
81B
77B
55C
77A
CHANNEL SET
278AR
CHANNEL
L = 1496.5mm
78A

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 5
COMPONENT PACKING LIST
1
12A
2DOOR
STRAP
L: 165mm
14A
2CAP GABLE
L: 170mm
1DOUBLE DOOR KIT
(DETAILED BELOW)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
FITTINGS & ACCESSORIES PACKET CONTENTS
4
4
1
2HJ1
JAMB L= 2034mm
90A
JAMB L= 1568mm
91A
JAMB L= 1120mm
HJ3
JAMB L= 1974mm
87B
LIP TRIM L= 1546mm
87B
Part No. Here
Part No. Here
Part No. Here
Part No. Here
CSJ
12 CHANNEL JOINER
L= 200mm (7.9")
1ASSEMBLY
INSTRUCTIONS
CHANNEL SET (CONTINUED)
10 16mm TEK
SCREWS FAST014
DOOR
PADBOLT
HASP
2
3
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
3/16 COUNTERSUNK
SCREWS & NUTS
12
3/16 ROUND HEAD
BOLTS & NYLOCK NUTS
83.2 x 8mm
BLIND POP RIVETS
12
PSTKDBL - DOUBLE DOOR FITTINGS PACK
PACK12P - SCREW PACK 12
PACK12P
SCREW PACK 12
1
PHILLIPS DRIVER BIT
3mm DRILL BIT DRILL FAST038
FAST007FAST006
1 1

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 6
2
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
2
2
2
10
2
2
C2300
N2070
C2034
M1484
K0285
C0240
C0100
CHANNEL L = 2300mm
40
80
CHANNEL L = 2070mm
40
80
CHANNEL L = 2034mm
40
80
CHANNEL L = 1484mm
40
80
CHANNEL L = 100mm
40
80
CHANNEL L = 240mm
40
80
CHANNEL L = 285mm
40
80
10
HIGH-FRONT FRAME FITTINGS PACK CONTENTS
1
MULTI PURPOSE
BRACKET
SMALL TRIANGULAR
PLATE
150 SELF DRILLING
16mm TEK
SCREWS
10mm
DYNABOLTS
6
2KO420
CHANNEL L = 420mm
40
80
2KO267
CHANNEL L = 267mm
40
80
C2034
N2070
C2300
M1484
K0267
K0285
C0240
C0100
K0420
HIGH-FRONT FRAME
FITTINGS PACK
(SEE BELOW)
1
HIGH FRONT FRAME PACK (PACK 2 OF 2)
COMPONENT PACKING LIST
1SELF TAPPING SCREWS
PACKET CONTAINING 100

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 7
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 8
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 3mm drill
bit in CSJ to match the holes
in channel. Drilling of screws
on the joined channels is being
done after sheets are locked on
the spliced channels.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
20mm 15mm
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 9
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 20 x channel sections using 10 x channel joiners (Part CSJ)
=
=
=
=
=
2993mm
(117.8")
2x 81A
1x 77B
1x 55C
1x 77A
1x 81B
81BR
81BL
77AL 77AR
77BR
55CL
77BL
55CR
81AL
81AR
2x 81AR
2x 81AL
1x 77BR
1x 77BL
1x 55CR
1x 55CL
1x 77AR
1x 77AL
1x 81BR
1x 81BL
=2x 59A
2x 59AR
2x 59AL
2919mm
(114.9")
59AL
59AR
=2x 81G
2x 81GR
2x 81GL
81GL
81GR
=2x 78A
78AL 78AR
2x 78AR
2x 78AL
STEP 1

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 10
Tek screw driver bit
Push
Guide on Joining a Spliced Ridge Beam
Follow these three steps to assemble a ridge beam.
Step 1.
Place two ridge beams as
shown and push them together.
Slide the cap of one under the
other.
NOTE.
There is a 50mm overlap of the
ridge caps when the beams are
in position.
Step 2.
Use the ZARSP to connect at
the centre of the two ridge
beams. Be sure it is pushed in
fully.
Step 3.
Turn over the ridge beam.
Measure 250mm from the
middle along the centre of one
ridge beam, mark spacings of
50mm. Fasten with a Tek screw
at each marking.
Repeat to the other side of the
ridge beam assembly.
TIP: Predrilling each hole with
the 3mm drill bit makes it easier
to fasten.
50mm
225mm
ZARSP
Finished Spliced Ridge Beam
Finished
Spliced Ridge Beam
ZARSP
Ridge Beam
Self drilling Tek screw

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 11
PRE-ASSEMBLY OF SPLICED RIDGE BEAM
.
.
1x 97AL
1x 97AR
= 1x 97A
2993mm Overall length
ZARSP
225mm
16mm
97AL 97AR
16mm
STEP 2

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 12
OVERVIEW OF ROOF COMPONENTS
OVERVIEW OF ROOF COMPONENTS
78A
44L
45A
45A
44R
44L
45A
45A
44R 81A
87B
14A
87B
97A
81A
87B
87B

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 13
OVERVIEW OF WALL COMPONENTS
OVERVIEW OF WALL COMPONENTS
HRC
H31
H31
HRC
H30
H31
13A
H31
H30
16R
16L
59A
16R
81G
H34
E
F
H34
HRC
16R
77A
91A
55C
79A
91A
HJ1
HJ1
90A
16L
22A
HRC
H31
H31
HRC
81G
59A

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 14
ROOF PANEL ASSEMBLY
Fit 81A to edge
of sheet with pre-
punched holes.
2 required.
44L
45A
45A
44R
87B
81A
78A
87B
SNAP
T TE
i
SNAP
T TE
i
D
D
D
D
D
D
STEP 3

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 15
SIDE PANEL ASSEMBLY
2 required.
Small pan
Small pan
HRC
H31
H31
HRC
59A
81G
SNAP
T TE
i
SNAP
T TE
i
STEP 4

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 16
FRONT PANEL ASSEMBLY
1 required.
HJ1
HJ1
77A
90A
79A
55C
SNAP
T
TE
i
SNAP
T
TE
i
SNAP
T
TE
i
SNAP
T TE
i
H34
H34
STEP 5

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 17
Vertical door channels are
installed in the opposite
orientation compared to the
horizontal door channels.
Short flange
of channel
Long
flange of
channel
DOUBLE DOOR
58C
58C
58C
12A
HC1
HC1
E
F
E
F
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
58C
HC2
HJ3
Four hole set to bolt
on padbolt at top
and bottom of door.
D
D
D
D
D
D
D
D
1 required.
FRONT PANEL ASSEMBLY STEP 6

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 18
DOOR PANEL ASSEMBLY
Nuts and bolts may be used instead of pop rivets by
drilling out hinge holes using a 4mm drill bit. Both
are supplied.
The two holes required to connect the padbolt hasp for each door have not been pre-punched, to
allow for proper alignment, position each hasp centrally over the padbolt shaft and drill 3mm holes and
secure with screws.
91A
91A
E
F
STEP 7

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 19
END PANEL ASSEMBLY
H30
H31
H31
H30
S
N
A
P
T
T
E
i
S
N
A
P
T
T
E
i
77B
81A
1 required.
Turn the panel over.
Fit the two large gables (16L
& 16R) to the inside face of
the top channel (77B)
Outside of shed.
Inside of shed.
STEP 8

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 30292HK
3.00mW x 2.92mD x 2.30mH
Model: 30292HK 1.204/09/2018 20
HIGH FRONT FRAME ASSEMBLY
STEP 1 of 2
16mm SELF DRILLING
TEK SCREWS USE
ONLY
TO FORM
BOXED SECTIONS
JOIN PART NUMBERS
C2300 C0240
FIT THE CHANNELS WHICH
FORM THE BOXED SECTIONS
TOGETHER WITH THE SMALLER
EDGE NEATLY INSIDE THE
LARGER EDGE. FASTEN WITH
SCREWS AT 300mm SPACINGS
WHERE POSSIBLE.
REFER TO THE
FOLLOWING PAGE FOR
FURTHER DETAILS.
TRIANGULAR
PLATE
MULTI PURPOSE
BRACKETS
N2070
C2034
C0100
K0285
M1484
C0240
RIDGE
PLATE
C2300
KO267
K0420
NOTE: THESE FRAMES WILL NEED TO BE
TRIMMED 25mm TO FIT REBATE
STEP 9