ABSCO SHEDS Highlander Shed 60303HK User manual

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 1
Download the Absco
Sheds Assembly App
for instructional videos
MANU FA CT URED
IN A US TR ALIA
SNAPTiTE
Assemb ly
AU: 1800 029 701
N Z: 0800 466 444
[email protected]
www.abscosheds.com.au
When laying concrete slab, ensure there
is a rebated edge 25mm deep around the
perimeter. This will help water egress from
the base of the shed.
For construction in non-cyclonic areas
Wind rating: N2 as per AS4055-2012
ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL: 23151GK 21-11-2017
CONCRETE SLAB
2360mm
1620mm
FRONT: 2.26m
SIDE: 1.52m
HEIGHT: 1.95m
We thank you for choosing an Australian made
shed. For further assistance please visit our detailed
instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be
number ONE, so please let us know what you think
of our instructions. Feedback makes us better.
[email protected]
CONCRETE
REBATED EDGE
BOTTOM CHANNEL
CONCRETE SLAB
75mm WIDE REBATE
100mm
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A
REBATED EDGE 25mm DEEP
AROUND THE PERIMETER
THIS WILL HELP WATER EGRESS
FROM THE BASE OF THE SHED
Absco Industries
Premier Shed Model: 23151GK
PAGE 01
CONCRETESLAB
6060mm
3100mm

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 2
GENERAL INSTRUCTIONS
• Before commencing any assembly, read through these instructions in detail to gain a thorough
understanding of assembly methods and associated details.
• Unpack the carton and carefully identify and check off all the parts against the parts described
and illustrated on "COMPONENTS PACKING LIST" pages.
• Local authority approval must be obtained prior to construction of the shed. Once you have
selected your site you will need to lodge a site plan to your local council.
SITE PREPARATION
• The site for the shed must be level. An uneven surface may result in misalignment of parts.
• The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately
illustrated on “FINAL CONSTRUCTION” page. If using a rebated slab ensure that all frame
uprights are trimmed 25mm.
TOOLS REQUIRED
SAFETY NOTES
• Some parts may have sharp edges. It is advisable to wear gloves when handling these items and
safety glasses if drilling holes. Sensible shoes are highly recommended.
• Do not erect your shed in windy conditions.
• It is highly recommended to erect the shed with two or more people.
RECOMMENDED
3mm drill bit 10mm drill bit metal/masonry

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 3
COMPONENT PACKING LIST
Check off all components. Packed in TWO large cartons.
MAIN PACK CARTON (PACK 1 OF 2)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
2
16
1
4
1
STEEL SHEET
1974mm X 773mm E
1FITTINGS & ACCESSORIES
PACKET (SEE PAGES 6 & 7)
97AR
RIDGE
BEAM
L = 1521mm
2
2
STEEL SHEET
1974mm X 773mm F
STEEL SHEET
2034mm X 711mm H34
STEEL SHEET
1546mm X 773mm 45A
STEEL SHEET
2034mm X 711mm H35
STEEL SHEET
2034mm X 731mm H33
GABLE L/H
L=1475mm 16L
GABLE R/H
L=1475mm 16R
2
2
13A
BRACE
L= 393mm
97AL
RIDGE
BEAM
L = 1521mm
2
ZARSP
3RIDGE BEAM JOINER
L: 450mm (17.7")
1CHANNEL SET
(SEE PAGES 4 & 5)

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 4
COMPONENT PACKING LIST
CHANNEL SET
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
55AL
CHANNEL
L = 1496.5mm
1
1
1
1
2
55CL
CHANNEL
L = 1496.5mm
55BL
CHANNEL
L = 1496.5mm
2
6
2
81BL
CHANNEL
L = 1496.5mm
81AL
CHANNEL
L = 1496.5mm
4
56AL
CHANNEL
L = 1496.5mm
56BL
CHANNEL
L = 1496.5mm
77BL
CHANNEL
L = 1496.5mm
60AL
CHANNEL
L = 1496.5mm
55A
55C
56A
56B
55B
81B
81A
60A
77B
55AR
CHANNEL
L = 1496.5mm
1
1
1
1
2
55CR
CHANNEL
L = 1496.5mm
55BR
CHANNEL
L = 1496.5mm
2
6
2
81BR
CHANNEL
L = 1496.5mm
81AR
CHANNEL
L = 1496.5mm
4
56AR
CHANNEL
L = 1496.5mm
56BR
CHANNEL
L = 1496.5mm
77BR
CHANNEL
L = 1496.5mm
60AR
CHANNEL
L = 1496.5mm
55A
55C
56A
56B
55B
81B
81A
60A
77B

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 5
COMPONENT PACKING LIST
3
1
4
JAMB L= 2034mm
90A
JAMB L= 1568mm
87A
LIP TRIM L= 1546mm
2
3
6
HC2
CHANNEL
L = 1974mm
1
CHANNEL WITH HINGES
L = 1974mm
179A
CHANNEL
L = 1568mm
58C
CHANNEL
L = 773mm
CHANNEL SET (CONT.)
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1
79B
CHANNEL
L = 788mm
1
90B
JAMB L= 788mm
91A
JAMB L= 1120mm
1
6
HC1 HJ1
JAMB L= 2034mm
HJ2
JAMB L= 1974mm
HJ3
79A
79B
58C
HC1
HC2
87A
Part No. Here
Part No. Here
Part No. Here
Part No. Here
Part No. Here
Part No. Here

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 6
COMPONENT PACKING LIST
4RBP
RIDGE
PLATES
DOUBLE DOOR KIT
(SEE BELOW)
1
FITTINGS & ACCESSORIES PACKET CONTENTS
3
2
1
12A
DOOR
STRAP
L: 165mm
14A
CAP GABLE
L: 170mm
98A
RIDGE CAP
JOINER
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
CSJ
20 CHANNEL JOINER
L= 200mm (7.9")
1PHILLIPS
HEAD DRIVER
24 SELF DRILLING HEX
HEAD TEK SCREWS (NO
HOLE REQUIRED)
HEX TEK SCREW
DRIVER BIT
1
3mm (0.12") DRILL BIT
1
DOOR
PADBOLT
HASP
2
3
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
22A
3/16 COUNTERSUNK
SCREWS & NUTS
12
3/16 ROUND HEAD
BOLTS & NYLOCK NUTS
8
3.2 x 8mm
BLIND POP RIVETS
12
DOUBLE DOOR KIT PACKET CONTENTS
ASSEMBLY INSTRUCTION
MANUAL
1
SINGLE DOOR KIT
(SEE OVER)
1

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 7
COMPONENT PACKING LIST
MAIN PACK CARTON (PACK 2 OF 2)
7
10 4
4
4
8
300
KNEE PLATE
APEX PLATE
M10 DYNABOLT
HOT DIP
GALVANISED
16mm TEK
SCREWS
STEEL SHEET
2034mm X 773mm H30
STEEL SHEET
2034mm X 773mm H31 C1484
CHANNEL L = 1484mm
40
80
4C1954
CHANNEL L = 1954mm
40
80
MULTI PURPOSE
BRACKET
4
COMPONENT
DESCRIPTION
PART
No. CHECK COMPONENT
DESCRIPTION
PART
No. CHECK
QTY QTY
1HIGH-PORTAL PACK
(SEE BELOW)
DOOR
PADBOLT
HASP
1
1
SELF TAPPING SCREWS
PACKET CONTAINING 220
1
DOOR
PADBOLT
22A
3/16 COUNTERSUNK
SCREWS & NUTS
12
3.2 x 8mm
BLIND POP RIVETS
12
SINGLE DOOR KIT PACKET CONTENTS

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 8
SNAPTiTE ASSEMBLY GUIDE
The Snaptite Assembly System locks end channels to all roof and wall sheets without the need for
tools and fasteners.
To assemble each panel, the perimeter channels are secured to the top and bottom of each panel.
Gently tap the channel over the SNAPTiTE lugs on the sheet, working along the sheet.
Each perimeter channel must finish flush with the edges of the sheets. Simply tap the channel along
the sheets until each end is neatly flush. If you need to remove channels from the panels, slide it off
from the side.
Channel locks the shed panel into
position without the need for screws!
FASTENING SYMBOLS
Secure channel to sheeting by SNAPTiTE
fastening method.
Join components together with one
screw at this location only, as some
channels have extra holes that are not
required for this model of shed.
Do not join components together at
this location yet, as the screws may
obstruct further assembly of the other
components.
Join components together by pre-drill-
ing the holes first. Use one component as
template to mark where the holes are and
drill with a 3mm drill bit.
3mm pop rivet
4mm nut and bolt set.
D
SNAP
T TE
i

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 9
Guide on Joining Spliced Channels
The text marked on all parts must be shown on the same side as each other
Step 1.
Position the channels and the
CSJ joiner so the centre of
the CSJ is in line with the end
of each channel to be joiner
together.
Step 2.
Join the first channel to the CSJ
by inserting the centre of the
CSJ, on an angle, to the end of
the channel where the JOIN>>
text is marked.
Push down one side of the CSJ
until you hear a ‘click’.
Step 3.
Join the second channel to the
CSJ by positioning the <<JOIN
of the channel at the centre of
the CSJ, on an angle. Push the
CSJ into the channel until you
hear a ‘click’.
Finished Channel.
The joined channels should
now look like the picture with
the CSJ positioned equally
inside of the joined channels.
Drill out holes with 3mm drill
bit in CSJ to match the holes
in channel and secure with the
screws supplied.
These may have to be
temporarily removed during
assembly.
= =
JOIN>> <<JOIN
CSJ
==
JOIN>>
J
==
JOIN>> SJ
= =
JOIN>>
<<JOIN
= =
JOIN>> <<JOIN
Finished Spliced
Channel
Channel
Push
20mm 15mm
CSJ
.
...

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 10
PRE-ASSEMBLY OF SPLICED CHANNELS
NOTE: Some channels may have holes in them - You will
need to redrill holes where CSJ joining channel covers
them.
Join together 40 x channel sections using 20 x channel joiners (Part CSJ)
2993mm (117.8")
56BR
56BL
56AL
56AR
55CR
55CL
55AL
55AR
60AR
60AL
81AL
81AR
81BR
81BL
77BL
77BR
55BR
55BL
6x 81AR
6x 81AL
4x 60AR
4x 60AL
1x 55AR
1x 55AL
1x 55CR
1x 55CL
1x 56AR
1x 56 AL
1x 56BR
1x 56BL
2x 55BR
2x 55BL
2x 77BR
2x 77BL
2x 81BR
2x 81BL
= 6x 81A
= 4x 60A
= 1x 55A
= 1x 55C
= 1x 56A
= 1x 56B
= 2x 55B
= 2x 77B
= 2x 81B

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 11
Tek screw driver bit
Push
Guide on Joining a Spliced Ridge Beam
Follow these three steps to assemble a ridge beam.
Step 1.
Place two ridge beams as
shown and push them together.
Slide the cap of one under the
other.
NOTE.
There is a 50mm overlap of the
ridge caps when the beams are
in position.
Step 2.
Use the ZARSP to connect at
the centre of the two ridge
beams. Be sure it is pushed in
fully.
Step 3.
Turn over the ridge beam.
Measure 250mm from the
middle along the centre of one
ridge beam, mark spacings of
50mm. Fasten with a Tek screw
at each marking.
Repeat to the other side of the
ridge beam assembly.
TIP: Predrilling each hole with
the 3mm drill bit makes it easier
to fasten.
50mm
225mm
ZARSP
Finished Spliced Ridge Beam
Finished
Spliced Ridge Beam
ZARSP
Ridge Beam
Self drilling Tek screw

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 12
PRE-ASSEMBLY OF SPLICED RIDGE BEAM
97AL
97AR
.
.
2x 97AL
2x 97AR
= 2x 97A
2993mm Overall length
ZARSP
225mm
16mm
16mm

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 13
To make the total span we must now join the two ridge beams
.
Using a hacksaw, remove one protruding section of each
ridge beam, this will allow the sections to butt up neatly
to each other.
Cut away these two only.
Self drilling Tek screw
98A
RSP
Tek screw driver bit
Push
..
.
98A
Finished
Joined Ridge Beams
Insert the RBS at an equal distance
into each ridge beam. Confirm that
the beam is straight with a string line
before fastening with self drilling
screws.
The RBS is a very tight fit, tap into
place with a hammer.
RSP
JOINING RIDGE BEAMS
97A
97A
5953mm Overall length
97A
97A
97A

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 14
OVERVIEW OF ROOF COMPONENTS
OVERVIEW OF ROOF COMPONENTS
87A
87A
81A
60A
60A
97A
14A
45A
45A
45A
45A
45A
45A
45A
45A
81A
98A
60A
60A
97A
87A
87A
14A
45A
45A
45A
45A
45A
45A
45A
45A
81A
81A
ZARSP

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 15
OVERVIEW OF WALL COMPONENTS
OVERVIEW OF WALL COMPONENTS
H30
H31
H31
H30 H30
H33
H33
H35
H34
H31
H31
H30
H30
H31
H31
H31
H31
H31
F
E
F
55B
55B
H30
56A
77B
16L
16R
16R
16L
55C
HC1
58C
HJ3
58C
58C
HC2
58C
HC1
22A
HC1
58C
58C
HC2
H31 81A
90A
55A
HJ1
79A
HJ2
56B
79B
HJ1
90B
81A
81B
H30
81B
77B
HIGH-
PORTAL
FRAMES

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 16
REAR PANEL ASSEMBLY
2 required.
One panel requries
sheet H30 this end.
One panel requries
sheet H30 this end.
H31
H31
H31
H30
H30
H31
H31
H31
SNAP
T TE
i
SNAP
T TE
i
55B
81B

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 17
D
ROOF PANEL ASSEMBLY
45A
45A
45A
45A
SNAP
T TE
i
SNAP
T TE
i
60A
87A
81A
87A
Two panels will have
part 87A fitted to
this end only.
Two panels will have
part 87A fitted to
this end only.
Fit 81A to edge
of sheet with pre-
punched holes.
4 required.
D
D
D
D
D

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 18
To make the total span we must now join sections of sheeting together for the roof and wall.
Refer to the panel construction section of this instruction set for further details and ensure that the
assembled panels are not joined together with pre-punched holes incorrectly positioned.
The overall length of each panel is the same as the ridge beam.
Trim the channels by 16.5mm to
allow the sheets to be overlapped.
Overlap the panels and fasten as
shown.
16.516.5
It is not critical that the overall dimension is exact but try and make sure the length is within 5mm.
JOINING WALL AND ROOF PANELS
Ridge beam and panel length = 2993mm
Length to be cut off = 16.5mm
New length = 2976.5mm
Both panels joined = 2976.5 x 2 = 5953mm

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 19
SIDE PANEL ASSEMBLY
H30
H31
H31
H30
S
N
A
P
T
T
E
i
S
N
A
P
T
T
E
i
77B
81A
2 required.
Turn the panel over.
Fit the two large gables (16L
& 16R) to the inside face of
the top channel (77B)
Outside of shed.
Inside of shed.

Absco Industries Assembly Instruction Manual
ABSCO HIGHLANDER SHED
MODEL: 60303HK
5.96mW x 3.00mD x 2.30mH
Model: 60303HK 08/08/2018 1.3 20
DOOR PANEL ASSEMBLY
Vertical door channels are
installed in the opposite
orientation compared to the
horizontal door channels.
Short flange
of channel
Long
flange of
channel
DOUBLE DOOR
58C
58C
58C
12A
HC1
HC1
E
F
E
F
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
SNAP
T TE
i
58C
HC2
HJ3
Four hole set to bolt
on padbolt at top
and bottom of door.
D
D
D
D
D
D
D
D