Acmeda BOX 120 User manual


EXTERNALWIREGUIDE
INSTALLATIONMANUAL

September2013


CONTENTS
September2013
ThismanualistobereadinconjunctionwiththeProductSpecifications&Assemblymanual

SECTIONNO.DESCRIPTIONPAGENO.

SECTION1−ITEMSREQUIRED1.1
SECTION2−INSTALLATION2.1
PARTA–PREPARINGINSTALLATIONSPACE2.1
PARTB–BRACKET/BOXINSTALLATION2.3
PARTC–WIREGUIDEINSTALLATION2.4
PARTD–BLINDINSTALLATION2.8
PARTE–BOXCOVERINSTALLATION(FORBOX120SYSTEMONLY)2.10
PARTF–TENSIONGUIDELINES2.12
SECTION3−TROUBLESHOOTING3.1

DISCLAIMER
INTRODUCTION
ThisInstallationmanualhasbeenproducedbyAcmedatosupplythenecessaryinformationforsafeandcorrectinstallationofthissystem.
INSTALLERSRESPONSIBILITY
Beforeinstalling,pleaseread&ensureyouunderstandthesafetyinformationandinstallationinstructionsasdefinedinthisinstallationmanual.
Ifyoudonotfullyunderstandtheseinstructions,contactAcmedaforclarificationbeforeinstalling.
TheInstallerisresponsibletoensurethatallinstallationpersonnelhavebeenadequatelytrainedonthesafe&correctinstallationandoperation.
TheInstallerisresponsibletoensurethataJobSafetyAnalysisorSafeWorkMethodStatementiscompletedpriortoinstallationtoidentifyhazards,todetermine
appropriateriskcontrolmeasuresandtoimplementthecontrolmeasures.
TheInstallerisresponsibletoensurethatsupportingstructuresaresoundandcanadequatelysupporttheload.
TheInstallerisresponsibletoensurethatthedevisesusedtoanchortheproducttothesupportingstructurearesuitablefortheapplication.
SAFETYINFORMATION
EnsureJobSafetyAnalysis/SafeWorkMethodStatementiscompletedandactionstoreducerisksareimplemented.
EnsurethatelectricalworksaredoneonlybyaLICENSEDELECTRICIAN.
DONOTmodifyanyofthecomponentsofthissystem.
PERSONNELREQUIREMENTS
Onlysuitablytrained/qualifiedpersonnelshouldundertakeinstallation.
DISCLAIMER
Acmedahasusedreasonablecareinpreparingtheinformationincludedinthisdocument,butmakesnorepresentationsorwarrantiesastothecompletenessoraccuracy
oftheinformation.Informationissuppliedupontheconditionthatthepersonsreceivingtheinformationwillmaketheirowndeterminationastoitssuitabilityfortheir
purposespriortouse.Acmedaassumesnoliabilitywhatsoeverforanydamagesincurredbyyouresultingfromerrorsinoromissionsfromtheinformationincluded
herein.Acmedareservestherighttomakechangeswithoutfurthernoticetoanyproductstoimprovereliability,functionordesign.
COPYRIGHT
COPYRIGHT©ACMEDA2013
Allrightsreserved.Nopartofthisdocumentmaybereproducedorutilisedinanymeans,byanymeans,electronicormechanicalincludingphotocopying,recordings,or
byanyinformationstorageorretrievalsystem,withouttheexpresspermissionfromAcmeda.

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Page1.1EXTERNALWIREGUIDEInstallationManual|September2013
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SECTION1−ITEMSREQUIRED

TOOLSREQUIRED
Saw
Saw
Drill
ScrewDriver–PhilipsHead&FlatHead
JawPliers
AllenKeySet
Mallet
Scissors
Punchtool/template
MeasuringTape
Pencil

ADDITIONALITEMSREQUIRED(NOTSUPPLIED)
ToassembleanEXTERNALWIREGUIDE,thefollowingnon‐stockeditemsarerequired:
Fixingsformountingbrackets/hardware(Ensureappropriatefixingsareusedtosuitapplication)




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BLINDITEMSREQUIRED
Checkthatyouhaveallrequiredblinditems:
1. Brackets
2. BoxSquare120+RequiredInstallationItems

3. CompleteBlind
4. WireGuideComponents
1. Brackets 


 
2. BoxSquare120+RequiredInstallationItems 





BracketSpacers(x2) 





AdjustableStop(x2) 
3. CompleteBlind 






4. WireGuideComponents 

FACEFIXINSTALLATIONFLOORFIXINSTALLATION
SWAGEADJUSTABLE
TERMINAL+4.2m
WIRE 
(X2)



WALLMOUNTINGBRACKET
(X2)












OR
SWAGEADJUSTABLE
TERMINAL+4.2m
WIRE
(X2)


TURNBUCKLESET
(X2)





ROUNDEYE
PLATE
(X2)








OR
+
+ +
+
OR OR
+ ++

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Page2.1EXTERNALWIREGUIDEInstallationManual|September2013
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SECTION2−INSTALLATION

PARTA–PREPARINGINSTALLATIONSPACE

STEP1–CHECKINSTALLATIONSPACEFORCLEARANCE&STRUCTURALSUPPORT
ChecktheInstallationSpaceandensureadequateclearanceisprovidedforthesystem








NOTE:ForTopFixInstallationsallow5mmfromthewall
totheedgeofthebrackettoprovideclearancefor
weightbarendcaps. 

Ensurebracketscanbeinstalledintoastructurallysupportingsubstrate(Thismaymeantheinstallerneedsto
preparespacepriortocommencementofinstallation)
















Minimum
clearance
aboveblind
roll:6mm


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Page2.2EXTERNALWIREGUIDEInstallationManual|September2013
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

STEP2–CHECKVERTICAL&HORIZONTALINSTALLATIONDIMENSIONS
VERTICALDIMENSIONS















HORIZONTALDIMENSIONS














IfW2≥W1,W1=BlindWidth
(proceedtoSectionC)


















IfW2<W1,seetableforlimits


Maximumwidthdifference
Box120Open
X16mm10mm
Y16mm10mm
IfXandYarewithinlimits(asindicatedintheabove
table)theninstallationcanbecompletedusingW1as
BlindWidth.
Ifnotconsiderfurtheractionsforsquaringthe
installationspace(e.g.packingoralternativebracket
selection)

H1H2
Checkiftopofinstallationspaceislevel. 

IfH1≠H2,correctiveactionsmayneedtobe
consideredpriortoinstallation 

W2
W1
W1
W2
XY

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Page2.3EXTERNALWIREGUIDEInstallationManual|September2013
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PARTB–BRACKET/BOXINSTALLATION

STEP1–FIXBRACKETSTOWALL/CEILINGUSINGAPPROPRIATEFIXINGSTOSUITAPPLICATION
OPENBLINDSYSTEM

FACEFIX







TOPFIX




NOTE:Ensurebracketsareinstalledalignedandlevel.Refertodeductionsforbracketpositioning.

BOX120SYSTEM
Box120SystemcanbefixedtothewallinthecentrepriortofixingthebracketstoensureBoxislevel.

FACEFIX








TOPFIX


NOTE:EnsureBracketSpacersareusedwithBox120System


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
PARTC–WIREGUIDEINSTALLATION

STEP1–MARK&SECUREBOTTOMWIREGUIDEFIXINGTOWALLORFLOOR
OPENBLINDSYSTEM 











NOTE:DimensionsrefercentreofwireandapplytobothFaceFixingandFloorFixinginstallations.

BOX120SYSTEM 











NOTE:DimensionsrefercentreofwireandapplytobothFaceFixingandFloorFixinginstallations.


X2Brackets
X2Plates

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Page2.5EXTERNALWIREGUIDEInstallationManual|September2013
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


STEP2–ATTACHTERMINALTOWALLMOUNTINGBRACKET
FACEFIX‐WALLMOUNTINGBRACKET






NOTE:EnsurebothTerminalsareattachedtobrackets.





FLOORFIX‐ROUNDEYEPLATE



i) Remove1Nut&2
WashersFromStud
Terminal




ii) ThreadTurnbuckle
SetontoTerminal



iii) RemovePin&Clip



iv) PositionJawover
RoundEyePlate



v) Replace&Secure
Pin&Clip
NOTE:EnsurebothTerminalsareattachedtoRoundEyePlates.

Allow
approximately
20mmfor
tensioning
Allow5‐10mm
beforetensioning
20mm
20mm

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


STEP3–INSERTWIREGUIDEFLOATONTOWIRE

FeedFloatingEndCapontoWire(atbothends)



NOTE:Repeatonoppositeside.

AllowEndCaptoSlidealongwire



STEP4–ADDADJUSTABLESTOP(FORBOX120SYSTEMONLY)










NOTES:
EnsureAdjustableStopisinsertedaftertheWireGuideFloat.
Donottightenatthisstep
 Repeatonoppositeside

 

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

STEP5–SECUREWIRETOTOPTERMINAL

InsertWirethroughterminal




Measure&cutwireapproximately
5‐10mmaboveterminal



Tightengrubscrewsecurelytoretain
wire(ensurethreadofgrubscrewdoes
notstrip)


STEP6–ADJUST&SECUREADJUSTABLESTOPTOWIREGUIDES(FORBOX120SYSTEMONLY)









NOTE:Ensurethataminimumclearanceof5mmisleftbetweenthebottomoftheAdjustableStopandbottomoftheBoxto
preventtheweightbarfromtwisting.



5mm(min)

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Page2.8EXTERNALWIREGUIDEInstallationManual|September2013
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PARTD–BLINDINSTALLATION
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STEP1–INSERTCONTROLENDFIRSTTHENSWINGIDLERENDINTOADAPTOR
GEARCONTROL
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EnsureIdlerPinLocksintoAdaptor
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STARHEADMOTOR(FORSTARHEADMOTORONLY)
Removeretainingscrewfromthelockringbeforeinsertingblindasshownabove.
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NOTE:Ensurescrewissafelystoredasitwillneedtobere‐inserted.
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Page2.9EXTERNALWIREGUIDEInstallationManual|September2013
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STEP2–REPLACE&SECURERETAININGSCREWINTOLOCKINGRING(STARHEADMOTORONLY)
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ScrewuntiltightinordertolocktheMotorinposition
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STEP3–INSERTFLOATINGENDCAPSINTOENDCAPHOUSING  
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Beforeapplyingtensiontowireguides,insertendcapfloat
intoweightbarendcaps.
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Ifmoreclearance/spaceisrequired,lifttheweightbaratone
endtoinsertthesecondfloat.
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NOTE:
Ifballastisrequired,insertpriortofittingendcap.Forexternalapplicationsensureballastiscorrosionresistantandiscompatible
withaluminium.
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Page2.10EXTERNALWIREGUIDEInstallationManual|September2013
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PARTE–BOXCOVERINSTALLATION(FORBOX120SYSTEMONLY)
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STEP1–SWINGBOXCOVERINTOPLACE
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EnsureCoverclipstotab
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IFthelipofthecoverisnotlocationuseapairofplierstoadjustthelockingfeatureupordownasrequired
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Page2.11EXTERNALWIREGUIDEInstallationManual|September2013
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STEP2–FIXCOVERWITHSCREWORRIVET(OPTIONAL)
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Page2.12EXTERNALWIREGUIDEInstallationManual|September2013
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PARTF–TENSIONGUIDELINES
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Tocompletetheinstallationensureadequatetensionisappliedtothewireguides.40kgoftensionisrecommendedforthe
system.Ifasuitabletensionmeterisnotused,thechart/imagesbelowprovideaguideonhowtoapplyanominaltensionof40kg
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TensionGuidelineTable
DropNo.ofRotations
(FaceFix)
No.ofRotations
(FloorFix)
1.0m10.5
2.0m21
3.0m21
4.0m31.5
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FACEFIX 
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1.PullSwageTerminaldowntoremove
slackandhandtightenbottomnutuntil
contactwithbracket
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2.ApplytensionbyholdingSwage
Terminalstillandrotatingbottomnutas
required(No.OfRotationsindicated
above)
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3.Tightenandlocktopnutwhile
supportingSwageTerminaltoensure
tensionismaintained
(repeatonotherterminal)
NOTE:Repeatonoppositeside.
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FLOORFIX
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1.PullSwageTerminaldownandhand
tightenTurnbuckletoremoveslack
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2.ApplytensionbyholdingSwage
TerminalandrotatingTurnbuckleas
required(No.OfRotationsindicated
above)
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3.WhileholdingtheTurnbuckleSecure
bothtopandbottomnutstoensurethe
systemislocked(ensuretoonlylockone
atatime)
NOTE:Repeatonoppositeside.
FIX FIX
FIX
FIXFIX

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Page3.1EXTERNALWIREGUIDEInstallationManual|September2013
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SECTION3−TROUBLESHOOTING
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NO.PROBLEMCAUSESOLUTION
1Ripplesalongsidesoffabric
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Blindrolledupforanextendedperiod
oftime.
Thisoccurrenceisinherenttorollersystemsandismore
prevalentinsomefabrics.Leaveblinddownfor1–4hours;
mostripplesshoulddisappear.
Notenoughweightinweightbar.RefertoProductSpecs.
Addballast.
Installationisnotsquare. Checkblindrollisinstalledlevel.
Fabricpermanentlydamageddueto
inadequatehandlingduringassembly,
transportation,installationoruse.
Replacefabricandensureitishandledwithcare.
2
Blinddoesnotfullyopen/jams
Positionofwireguidesatbaseis
incorrect.
Checkifwireguidefixingatfloor/basearepositionedinline
withtheTopTerminal.Iffixingistoofarinwardsofthe
terminalthenreposition.RefertoPartC,Step1ofthis
documentforwireguidepositioningdetails.
Incorrectmotorstoplimitsused. Refertomotorinstructionstoresetstoplimits.
3Unevenweightbar
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Blindrollisnotlevel,thusweightbar
appearsuneven.Ensureblindisinstalledlevel.
Blindhasbeenoperatedinexcessive
windconditions.
Checkblindrollwhentheblindisfullyraised.Ifripplesare
evidentonroll,openblindfully(withoutthepresenceof
wind)toallowtheblindtotrackdownevenly.Raiseand
lowerblindanumberoftimestocheckoperation.
Fabricisnotinstalledstraight.Ensurefabricisassembledstraightontotubeandweight
bar.
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