Acmeda BOX 120 User manual

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EXTERNALWIREGUIDE

INSTALLATIONMANUAL

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September2013

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CONTENTS

September2013

ThismanualistobereadinconjunctionwiththeProductSpecifications&Assemblymanual

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SECTIONNO.DESCRIPTIONPAGENO.

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SECTION1−ITEMSREQUIRED1.1

SECTION2−INSTALLATION2.1

PARTA–PREPARINGINSTALLATIONSPACE2.1

PARTB–BRACKET/BOXINSTALLATION2.3

PARTC–WIREGUIDEINSTALLATION2.4

PARTD–BLINDINSTALLATION2.8

PARTE–BOXCOVERINSTALLATION(FORBOX120SYSTEMONLY)2.10

PARTF–TENSIONGUIDELINES2.12

SECTION3−TROUBLESHOOTING3.1



DISCLAIMER

INTRODUCTION

ThisInstallationmanualhasbeenproducedbyAcmedatosupplythenecessaryinformationforsafeandcorrectinstallationofthissystem.

INSTALLERSRESPONSIBILITY

Beforeinstalling,pleaseread&ensureyouunderstandthesafetyinformationandinstallationinstructionsasdefinedinthisinstallationmanual.

Ifyoudonotfullyunderstandtheseinstructions,contactAcmedaforclarificationbeforeinstalling.

TheInstallerisresponsibletoensurethatallinstallationpersonnelhavebeenadequatelytrainedonthesafe&correctinstallationandoperation.

TheInstallerisresponsibletoensurethataJobSafetyAnalysisorSafeWorkMethodStatementiscompletedpriortoinstallationtoidentifyhazards,todetermine

appropriateriskcontrolmeasuresandtoimplementthecontrolmeasures.

TheInstallerisresponsibletoensurethatsupportingstructuresaresoundandcanadequatelysupporttheload.

TheInstallerisresponsibletoensurethatthedevisesusedtoanchortheproducttothesupportingstructurearesuitablefortheapplication.

SAFETYINFORMATION

EnsureJobSafetyAnalysis/SafeWorkMethodStatementiscompletedandactionstoreducerisksareimplemented.

EnsurethatelectricalworksaredoneonlybyaLICENSEDELECTRICIAN.

DONOTmodifyanyofthecomponentsofthissystem.

PERSONNELREQUIREMENTS

Onlysuitablytrained/qualifiedpersonnelshouldundertakeinstallation.

DISCLAIMER

Acmedahasusedreasonablecareinpreparingtheinformationincludedinthisdocument,butmakesnorepresentationsorwarrantiesastothecompletenessoraccuracy

oftheinformation.Informationissuppliedupontheconditionthatthepersonsreceivingtheinformationwillmaketheirowndeterminationastoitssuitabilityfortheir

purposespriortouse.Acmedaassumesnoliabilitywhatsoeverforanydamagesincurredbyyouresultingfromerrorsinoromissionsfromtheinformationincluded

herein.Acmedareservestherighttomakechangeswithoutfurthernoticetoanyproductstoimprovereliability,functionordesign.

Allrightsreserved.Nopartofthisdocumentmaybereproducedorutilisedinanymeans,byanymeans,electronicormechanicalincludingphotocopying,recordings,or

byanyinformationstorageorretrievalsystem,withouttheexpresspermissionfromAcmeda.



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SECTION1−ITEMSREQUIRED

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TOOLSREQUIRED

Saw

Drill

ScrewDriver–PhilipsHead&FlatHead

JawPliers

AllenKeySet

Mallet

Scissors

Punchtool/template

MeasuringTape

Pencil



ADDITIONALITEMSREQUIRED(NOTSUPPLIED)

ToassembleanEXTERNALWIREGUIDE,thefollowingnon‐stockeditemsarerequired:

Fixingsformountingbrackets/hardware(Ensureappropriatefixingsareusedtosuitapplication)





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BLINDITEMSREQUIRED

Checkthatyouhaveallrequiredblinditems:

1. Brackets

2. BoxSquare120+RequiredInstallationItems

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3. CompleteBlind

4. WireGuideComponents

Brackets

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 

BoxSquare120+RequiredInstallationItems

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BracketSpacers(x2)

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AdjustableStop(x2)

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CompleteBlind

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WireGuideComponents

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FACEFIXINSTALLATIONFLOORFIXINSTALLATION

SWAGEADJUSTABLE

TERMINAL+4.2m

WIRE



(X2)



WALLMOUNTINGBRACKET

(X2)



OR

SWAGEADJUSTABLE

TERMINAL+4.2m

WIRE

(X2)



TURNBUCKLESET

(X2)



ROUNDEYE

PLATE

(X2)



OR

+

+ +

OR OR

+ ++

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Page2.1EXTERNALWIREGUIDEInstallationManual|September2013

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SECTION2−INSTALLATION

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PARTA–PREPARINGINSTALLATIONSPACE

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STEP1–CHECKINSTALLATIONSPACEFORCLEARANCE&STRUCTURALSUPPORT

ChecktheInstallationSpaceandensureadequateclearanceisprovidedforthesystem



NOTE:ForTopFixInstallationsallow5mmfromthewall

totheedgeofthebrackettoprovideclearancefor

weightbarendcaps.



Ensurebracketscanbeinstalledintoastructurallysupportingsubstrate(Thismaymeantheinstallerneedsto

preparespacepriortocommencementofinstallation)





Minimum

clearance

aboveblind

roll:6mm

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Page2.2EXTERNALWIREGUIDEInstallationManual|September2013

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STEP2–CHECKVERTICAL&HORIZONTALINSTALLATIONDIMENSIONS

VERTICALDIMENSIONS



HORIZONTALDIMENSIONS



IfW2≥W1,W1=BlindWidth

(proceedtoSectionC)



IfW2<W1,seetableforlimits



Maximumwidthdifference

Box120Open

X16mm10mm

Y16mm10mm

IfXandYarewithinlimits(asindicatedintheabove

table)theninstallationcanbecompletedusingW1as

BlindWidth.

Ifnotconsiderfurtheractionsforsquaringthe

installationspace(e.g.packingoralternativebracket

selection)



H1H2

Checkiftopofinstallationspaceislevel.





IfH1≠H2,correctiveactionsmayneedtobe

consideredpriortoinstallation



XY



Page2.3EXTERNALWIREGUIDEInstallationManual|September2013

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PARTB–BRACKET/BOXINSTALLATION



STEP1–FIXBRACKETSTOWALL/CEILINGUSINGAPPROPRIATEFIXINGSTOSUITAPPLICATION

OPENBLINDSYSTEM



FACEFIX



TOPFIX



NOTE:Ensurebracketsareinstalledalignedandlevel.Refertodeductionsforbracketpositioning.



BOX120SYSTEM

Box120SystemcanbefixedtothewallinthecentrepriortofixingthebracketstoensureBoxislevel.



FACEFIX



TOPFIX



NOTE:EnsureBracketSpacersareusedwithBox120System





Page2.4EXTERNALWIREGUIDEInstallationManual|September2013

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PARTC–WIREGUIDEINSTALLATION



STEP1–MARK&SECUREBOTTOMWIREGUIDEFIXINGTOWALLORFLOOR

OPENBLINDSYSTEM



NOTE:DimensionsrefercentreofwireandapplytobothFaceFixingandFloorFixinginstallations.



BOX120SYSTEM



NOTE:DimensionsrefercentreofwireandapplytobothFaceFixingandFloorFixinginstallations.





X2Brackets

X2Plates



Page2.5EXTERNALWIREGUIDEInstallationManual|September2013

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STEP2–ATTACHTERMINALTOWALLMOUNTINGBRACKET

FACEFIX‐WALLMOUNTINGBRACKET



NOTE:EnsurebothTerminalsareattachedtobrackets.



FLOORFIX‐ROUNDEYEPLATE



i) Remove1Nut&2

WashersFromStud

Terminal



ii) ThreadTurnbuckle

SetontoTerminal



iii) RemovePin&Clip



iv) PositionJawover

RoundEyePlate



v) Replace&Secure

Pin&Clip

NOTE:EnsurebothTerminalsareattachedtoRoundEyePlates.



Allow

approximately

20mmfor

tensioning

Allow5‐10mm

beforetensioning

20mm



Page2.6EXTERNALWIREGUIDEInstallationManual|September2013



STEP3–INSERTWIREGUIDEFLOATONTOWIRE



FeedFloatingEndCapontoWire(atbothends)



NOTE:Repeatonoppositeside.



AllowEndCaptoSlidealongwire



STEP4–ADDADJUSTABLESTOP(FORBOX120SYSTEMONLY)



NOTES:

EnsureAdjustableStopisinsertedaftertheWireGuideFloat.

Donottightenatthisstep



Repeatonoppositeside



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