Acrel ACR10R-D TE Series Technical specifications

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149
Rail-type Multifunction Electrical Instrument
with External Split Core Current Transformer
Use and Installation Manual V1.3
Acrel Co., Ltd.

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Announcement
Please read the manual carefully before using the product. The pictures, marks and
symbol in the manual belong to Acrel. The manual or part of it shall not be publicly
reprinted by people outside the company without written authorization.
The manual will be continuously updated and corrected but it is inevitable to see a
little discrepancy or error if compared with the real products. Please refer to the purchased
real product. The latest version of the manual is available on www.ACREL.cn or sales
channel upon request.

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Content
1.Overview..........................................................................................................................................................................1
2.Product Specifications..................................................................................................................................................... 1
3.Product Function................................................................................................................................................................1
4.Technical Parameters......................................................................................................................................................... 2
5.Installation..........................................................................................................................................................................3
5.1Overall and Installation Dimensions (Unit: mm).......................................................................................................3
5.2 Open Current Transformer’s Dimension (Unit: mm)................................................................................................3
5.3Installation Method.....................................................................................................................................................4
5.4 Connection Mode.......................................................................................................................................................4
6.Programming and Use....................................................................................................................................................... 5
6.1Panel Description........................................................................................................................................................5
6.2 Button Function Description..................................................................................................................................... 5
6.3 Operation Instructions............................................................................................................................................... 6
6.4Programming Menu.................................................................................................................................................... 6
6.4.1General Programming Menu........................................................................................................................... 6
6.5Programming Examples............................................................................................................................................. 7
6.5.1 How to Change Current Multiplier (CT Transformation Ratio)....................................................................7
6.5.2Programming Cases.........................................................................................................................................8
7.Communication Connection.............................................................................................................................................. 9
7.1Transmitting Method.................................................................................................................................................. 9
7.2Information Frame Format......................................................................................................................................... 9
7.3Function Code Introduction......................................................................................................................................10
7.3.1Function Code 03H or 04H: Reading Register............................................................................................. 10
7.3.2Function Code 10H: Writing Register...........................................................................................................10
7.4Communication Application Details........................................................................................................................ 11
7.5 Communication Address List (MODBUS-RTU Protocol)......................................................................................11

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1
Note: The instrument must be installed on the spot together with a complementary split-core
current transformer .
1.Overview
The rail-type multifunction electrical instrument with external Rogowski coil and split-core current transformer is
applicable for the energy-saving reconstruction project in high energy consumption industries including the smelting,
iron and steel, welding and semi-conductor industry. It is also suitable for applications such as the power monitoring of
grid-connected cabinet for distributed photovoltaic power cabinet and energy demand management. It boasts of no need
of bus removal, easy connection and safe construction, saving reconstruction cost and raising efficiency for the user. It
integrates the measurements of all electric parameters (including single-phase or three-phase current, voltage, active
power, reactive power, apparent power, frequency and power factor )and comprehensive energy monitoring and
examination management. Meanwhile, it also has various peripheral interfaces for the user to choose: the RS485
communication interface with MODBUS-RTU protocol can meet the need of online communication management; the
interfaces with switch input and relay output can realize the remote signalling and remote control of the circuit breaker
switch. It is very suitable for real-time power monitoring system with an LCD display and the panel buttons to realize the
setting and control of parameters.
2.Product Specifications
ACR -
Open current transformer model:
D10-Φ10mm,80A; D16-Φ16mm,120A
D24-Φ24mm,200A; D36-Φ36mm,300A
T-External open current transformer
ACR series grid electrical instruments
10R-Rail-type installationel
E-Single-phase
3.Product Function
Model
Function
ACR10R-DxxTE
Measurement
Parameters
Single-phase current
■

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2
Single-phase voltage
■
Single-phase (active power, reactive power,
power factor)
■
Three-phase (active energy, reactive energy)
■
Note:1.“■”refers to standard function, the standard configuration for above instruments is 1 channel RS485
communication.
4.Technical Parameters
Technical parameters
Indicators
Input
Grid
Single-phase
Frequency
45~65Hz
Voltage
Rated voltage: AC 100V, 400V
Overload: 1.2 times the rated voltage(continuous); 2 times the rated voltage lasting for 1
second
Power consumption: less then 0.2VA
Current
Rated current: 10A,20A,40A,80A,120A,200A etc. (for details see product
specifications)
Overload: 1.2 times the rated current(continuous);10 times the rated current lasting for 1
second
Power consumption: less then 0.2VA
Output
Communication
RS485 interface, Modbus-RTU
Display
LCD
Measurement precision
Voltage: 0.2 level, current, power Active energy: 0.5 level,0.01Hz frequency, Reactive
energy: 1 level
Power supply
AC85~265V or DC100~350V; power consumption ≤10VA
Safety
Power frequency
withstand voltage
AC2kV 1 min between power supply // current input//voltage input and communication
AC2kV 1 min between each pair of combinations among power supply, urrent input
and voltage input.
Insulating resistor
Input,output terminal to housing >100MΩ
Environment
Working temperature: -10℃~+55℃;storage temperature: -20℃~+70℃
Relative humidity:5%~95%,non-condensing; altitude:≤2500m

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3
5.Installation
5.1Overall and Installation Dimensions (Unit: mm)
5.2 Open Current Transformer’s Dimension (Unit: mm)
Φ10mm Φ16mm
Φ24mm Φ36mm

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4
L
N
UAUNIA
*IA
FUSE
单相1CT
L
N
UAUN
单相1PT、1CT
FUSE
IA
*IA
S1 S2
S1 S2
*
*
**
5 6
12
RS485
5 6
12
5.3Installation Method
Current direction
Negative (Black)
Positive (White)
Close according to the arrow direction
Installation Method of the Open Current Transformer Close
5.4 Connection Mode
(Note: The connection diagram on the instrument housing shall prevail in case of any discrepancies with it)
According to different design requirements ,it is recommended to add fuses at power supply and voltage input
terminals to meet the safety requirements of relevant electrical specifications
NOTE:It is recommended to use 0.5A or 3A for the fuse in the connection diagram;
RS485 communication terminal connection can use either RJ45 female or normal connector.
21
22
A
RS485 communication
B
L
N
UAUNIA
*IA
FUSE
Single-phase 1CT
L
N
UAUN
Single-phase 1PT, 1CT
FUSE
IA
*IA
S1 S2
S1 S2
**
* *
5 61 4 5 61 4

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5
FN Set
Run
Acrel
ACR10R
R_P
6.Programming and Use
6.1Panel Description
6.2 Button Function Description
The five buttons of the instrument are FN button, SET button,▲button,▶button,Enter button from left to right.
FN button
The button function is not yet available.
SET button
In the measurement mode, press this button to enter the programming mode. The
instrument will indicate entering password. When the correct password is entered, you can
set the programming for the instrument; in the programming mode, use it to return to the
previous menu
▲button
In the measurement mode, it is used to switch display items;
In the programming mode, it is used to switch menus of the same level or reduce the units.
▶button
In the measurement mode, it can be used to see relevant parameters. For details, see the
display menu;
In the programming mode, it is used to switch menus of the same level or increase the
units.
Enter button
In the programming mode, it is used to confirm the items selected form the menu and the
modification of parameters.
▲button+Enter button
In the programming mode, the combination is used to reduce hundreds
▶button+Enter button
In the programming mode, the combination is used to increase hundreds
Off
On
Flashing
Run
(Green)
The instrument is
not running
/
The instrument
is running
normally
Com
(Red)
The instrument is
not communicating
/
The instrument
is in
communication
status.
R-P (Red)
Positive power
Negative power
/
— (Red)
/
Negative value
indicator lamp
/

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6
6.3 Operation Instructions
Voltage Reactive power
Capacitive reactive
energy
Current Frequency
Power factor
Active power
Apparent power Absorb active energy
Cyclic display
Release active energy
Inductive reactive
energy
Press
Press Press
Press
Press
Press
Press Press Press
Press Press
6.4Programming Menu
6.4.1General Programming Menu
1st level menu
2nd level menu
3rd level menu
Description
Selection for start-up picture without
auto page turning
0-9999
Password setting
(initial password 0001)
OK is displayed when energy cleared off
Abnormal data statistics
1P2L,3P3L、3P4L
Connection mode(single-phase,
three-phase three-wire, three-phase
four-wire)
100、400
Input voltage range
10,20,40,80,120,200,300etc.(For
details, please see product
specifications)
Input current scope (not for user
operation)
0-9999
Voltage multiplier
0-9999
Current multiplier
1-247
Communication address
4800、9600、19200、38400
Communication baul rate
None/2bit/odd/even
Communication mode
(no parity, 2 stop bit, odd parity, even
parity)

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7
6.5Programming Examples
This section introduces some option change in the programming menu in the form of work flow chart, such as the
current multiplier, transformer setting.
Note: When the setting or selection is done, the Enter button must be pressed to confirm it. After the confirmation is
complete, continuously press the SET button until the SAVE/YES page appears. At this time, the Enter button must be
pressed at this time or the setting will not be valid.
6.5.1 How to Change Current Multiplier (CT Transformation Ratio)
B
C
N
UAUBUCUNIA
*IAIB
*IBIC
*IC
A
B
C
N
UAUBUCUNIA
*IAIB
*IBIC
*IC
A
B
C
UAUBUCUNIA
*IAIB
*IBIC
*IC
A
B
C
UAUBUCUNIA
*IAIB
*IBIC
*IC
三相 四线 3CT 三相 四线 3 PT 、 3CT
三相 三线 2CT 三相 三线 2PT、 2CT
S1 S2
S1 S2
S1 S2
S1 S2
S1 S2
S1 S2
S1 S2
S1 S2
S1 S2
S1 S2
* * * * * *
* * ** * *
*
*
*
*
*
*
*
*
*
*
A
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
为用于 CT二次侧短接的试验端子注:
FUSES
FUSES FUSES
FUSES
L N
FUSE
辅助电源
L
N
12 1 3 44 45
IN
中性线电流
IN
*
21
22
A
RS485 通 讯
B
60 61
A2
第 2路R S485 通讯
B2
24 25
开 关量 输入 (2DI)
28
DI1D I2
A
24 25
开 关量 输入 (4DI)
26 27 28
DI1D I2DI3DI 4
24 25
开 关量 输入 (5DI)
26 27 28
DI1D I2DI3DI4
29
DI5
24 25
开 关量 输入 (8DI)
26 27 28
DI1D I2DI3DI4DI5
29 30 31 32
DI6D I7DI 8
34 35
开关 量输出(2DO)
36 37
DO1DO2
34 35
开关 量输出(4DO)
36 37 38
DO1
39 40 41
DO 2DO 3DO4
34 35
开关 量输出(2DO)
36
DO1DO2
34 35
开关 量输出(4DO)
36 38 39 40
17 18
Ep
1路脉冲(1EP)
+ -
17 18
Ep
2路脉冲(2EP)
+-
19 20
Eq
+-
17 18
Ep +
19
Eq
+
E-
2路脉冲(2EP)
55 56
四路模拟量输出
57 58 59
AO1+ AO 2 + AO 3+ AO4+ AO -
55 56
两路模拟量输出
59
AO1+ AO 2 + AO -
A1 A2 A3
A4
34 35
开关 量输出(4DO)
36 37 38 39
B1 B2
B5
B3
B4
C1 C2 C3
D2
B
C
D
D1
34 35 36 37 38
DO 1
39
DO2DO 3
开关 量输出(3DO)
B6
DO 1DO 1
DO 2
DO 3
DO 4DO2DO 3DO4
Measuring status
Press the SET button
PASS
PASS
0001
SYS In In
LinE
In
Ln.Ct
In
Ln.Ct
0001
Press the Enter button
Press the left or right button to change passsword. When
the password is corrrect, press the Enter button
Press the left or right button Press the Enter button
Press the left or right button
Press the Enter button
Press the left or right button to change setting,
then press the Enter button to confirm it.

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8
6.5.2Programming Cases
Normal mode
PASS
buS
Addr bAUD mode
0001-0247 4800-38400 None 2bit odd even
ln
In.CT Line
0001-9999
In.PT
0001-9999
In.U In.I
1P2L 3P3L 3P4L 100 400 xxxx
SYS
Code DISP
0001-9999 0001-0006
Clr.E
PASS
XXXX
Correct password?
SAVE YES
Press ENTER key,save and exit;
Press SET key,do not save and exit
Press ENTER/SET key
Press
E N T E R k ey
NO
YES
Press E N T ER
/SET key
Press E N T E R key ,
ele ctric en ergy clear;
Press SET key an d exit
Press u p/right key
Press S E T key
Press up/right key Press up/right key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key
Press E N T ER
/SET key

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9
7.Communication Connection
The instrument provides asynchronous half-duplex RS485 communication interface wich adopts MODBUS-RTU
protocol so all kinds of data can be transmitted on the communication line. Theoretically, one communication line can be
connected with up to 128 instruments, each of which can set a communication address (Addr) and communication rate
(baud) via setting.
For the communication connection, we recommend to use the three-core shielding wire .The core wires are
connected to A,B,COM2 respectively and the shielding layer is connected to the ground. COM2 is forbidden to have
ground connection. When laying the wires, the communication line shall be kept away from the strong current cable or
other strong electric field.
It is recommended to add a matching resistor between A and B of the end instruments. The resistance range is
120Ω~10kΩ.
See 7.6 for specific connection case.
7.1Transmitting Method
The information transmission is asynchronous and in bytes. The communication message tranmitted from the master
to the slave is in 10-bit format including 1 start bit,8 data bit(LSB first delivered),no parity bit, one stop bit. If parity bit
or 2 stop bit is et, the format is 11-bit.
7.2Information Frame Format
Address code
Function code
Data zone
CRC check code
1 byte
1 byte
n byte(s)
2 bytes
Address code: the address code is in the beginning of the frame, which is composed of a byte (8 bit binary
code)representing 0~255 in decimal system. The PZ instrument only uses 1 ~247 and keeps other addresses. The bits
indicate the address of the terminal device designated by the user. The device will receive the data from the linked master.
The address of every terminal device must be unique. Only the end addressed will correspond to the query containing its
address. When the terminal sends back a response, the responding slave address will tell the master which terminal is
communicating with it.
Function code: the function code tells the addressed termnial to carry out which functions. The table below lists up
the function codes used by this instrument as well as their meanings and funcitons.
Function
Definition
Operation
03H/04H
Data reading register
Obtaining the current binary value of one or more
registers.
10H
Preset multi-register
Set the binary value into a series of multi-register
Data zone: the data zone contains the data needed for carrying out certain functions or collected when the terminal
responds to the query. The content of the data may be number, reference address or set value. For example: if the
function code tells the terminal to read a register,the data zone needs to specifiy which register to start with and how
much data to be read. The embedded address and data will vary with types and different content of the slaves.
CRC check code:CRC field occupies two bytes including one 16-bit binary value. The CRC value is calculated by
the transmitting devicie then added to the data frame. The receiving device will recalculate the CRC value upon
receiving the data then compare it with the received value in the CRC field. If the two values are not identical, there is an

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10
error.
The procedure to generate a CRC”
A.Preset a 16-bit register as 0FFFFH (full 1), which is called CRC register.
B.Make XOR calculation with 8 bit of the first byte in the data frame and the lower byte in the CRC register and
store the result into the CRC register.
C.Shift the CRC register right a bit and fill the MSB with 0 and take out the LSB for checking.
D.If the LSB is 0, repeat step 3 (one more shift); if the LSB is 1, m,ake XOR calculation with CRC register and
preset fixed value (0A001H).
E.Repeat step three and step four until the 8th shift. The entire 8 bit processing is complete in this way.
F.Repeat step two to five to process the next 8 bits until all bytes are processed.
G.Finally, the CRC register value becomes the CRC value.
Besides, there is also a wayt to calculate CRC using the preset table. It is characterized by rapid calculation speed.
However, the table needs relatively large storage room. We will not introduce it here, please refer to relevant materials.
7.3Function Code Introduction
7.3.1Function Code 03H or 04H: Reading Register
The function allows the user to obtain the data collected and recorded by the device and system parameters. The data
number requested by the master computer for one time has no limitation but cannot exceed the defined address range.
The following examples are 3 basic data read from 01 slave computer (every address in the data frame takes up 2
bytes):UAB, UBC, UCA. Among them, UAB’s address is 0028H, UBC’s address is 0029H and UCA’s address is
002AH.
Sent by master
Sent message
Feedback by slave
Feedback message
Address code
01H
Address code
01H
Function code
03H
Function code
03H
Start address
UB
00H
Bytes
06H
LB
28H
Register data
UB
Undefined
Number of
registers
UB
00H
LB
Undefined
LB
03H
Register data
UB
Undefined
CRC check
code
LB
85H
LB
Undefined
UB
C3H
Register data
UB
Undefined
LB
Undefined
Register data
LB
Undefined
UB
Undefined
7.3.2Function Code 10H: Writing Register
The function code 10H allows the user to change the contents of multiple registers. The function code can be used
to write the system parameters and switch output status. The master computer can write a maximum of 16 pieces of data
(32 bytes) at once.
The following example shows than when the preset address is 01, the switch output is Do1. The switch input/output
status indication register’s address is 0022H. The 9-12 bit corresponds to DI1-DI4, the 13-14 bit corresponds to D01-D02
respectively.

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11
Sent by master
Sent message
Feedback by slave
Feedback
message
Address code
01H
Address code
01H
Function code
10H
Function code
10H
Start address
UB
00H
Start address
UB
00H
LB
22H
LB
22H
Register number
UB
00H
Register number
UB
00H
LB
01H
LB
01H
Byte number
02H
CRC check code
LB
A1H
0022H data to be written
UB
10H
UB
C3H
LB
00H
CRC check code
LB
ADH
UB
12H
7.4Communication Application Details
The instrument design has a uniform planning for the communication address list. The user can easily realize the
functions of remote measurement, remote signalling and remote control according to the following introduction.
7.5 Communication Address List (MODBUS-RTU Protocol)
(1Float=2Word,1Word=8Byte)
Address
Parameters
attribute
Number range
Data
type
Remarks
0000H
Protective password
R/W
0001-9999
word
0001H UB
Communication
address
R/W
0001-0247
word
0001H LB
Baud rate
R/W
0-3:38400、19200、9600、
4800bps
0002H
Reserved
R
Factory parameters. Users are
not allowed to write an order.
word
0003H
PT transformation
ratio
R/W
1-9999
word
0004H
CT transformation
ratio
R/W
1-9999
word
0005H~0021H
Reserved
R
Factory parameters. Users are
not allowed to write an order.
word
0061H
U
R
0-65535
word
1 bit decimal
is reserved
0062H~0063H
Reserved
R
word
0064H
I
R
0-65535
word
2 bit decimal
is reserved
0065H~0066H
Reserved
R
word
0067H
P
R
-32760―+32760
word
3 bit decimal
is reserved,
KW
0068H~006AH
Reserved
R
word

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12
006BH
Q
R
-32760―+32760
word
3 bit decimal
is reserved,
KVar
006CH~006EH
Reserved
R
word
006FH
S
R
0―65535
word
3 bit decimal
is reserved,
KVA
0070H~0072H
Reserved
R
word
0073H
PF
R
0-100
word
2 bit decimal
is reserved
0074H~0076H
Reserved
R
word
0077H
F
R
4500-6500
2 bit decimal
is reserved
0078H~007AH
Reserved
Energy adress list below
0047H~0048H
Absorbing active energy
R
0-99999999999
Float
Primary energy
0049H~004AH
Releasing active energy
R
0-99999999999
Float
Primary energy
004BH~004CH
Reactive energy
R
0-99999999999
Float
Primary energy
004DH~004EH
Capacitive reactive energy
R
0-99999999999
Float
Primary energy

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Headquarters: Acrel Co., LTD.
Address: No.253 Yulv Road Jiading District, Shanghai,China
TEL.: 0086-21-69158338 0086-21-69156052 0086-21-59156392 0086-21-69156971
Fax: 0086-21-69158303
Web-site: www.acrel-electric.com
E-mail: [email protected]
Postcode: 201801
Manufacturer: Jiangsu Acrel Electrical Manufacturing Co., LTD.
Address: No.5 Dongmeng Road,Dongmeng industrial Park, Nanzha Street,Jiangyin City,Jiangsu
Province,China
TEL./Fax: 0086-510-86179970
Web-site: www.jsacrel.com
Postcode: 214405
E-mail: [email protected]
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