ADAPT SOLUTIONS SP-CHRG05 User manual

SPEEDY-LIFT
INSTALLATION MANUAL
SP-CHRG05
DODGE CARAVAN|CHRYSLER TOWN & COUNTRY
2005 & UP

SCALE 1:5
1 of 5
ITEM PART NUMBER QTY DESCRIPTION
1 SP000 1 Mechanism Assembvly
2 SP100-01 1 Rail Assembly
3 SP600B 1 Housing Cover Assembly -Black-
4 SP700B 1 Hook Assembly -Black-
5 SP740 2 Wheelchair support
6 SL800 1 Electrical Kit -Alone-
7 PRD 110-104 4 Round washer head tapping screw #8 x 1/2
8 PRD 302-100P 1 Hex Cap Bolt Zinc Plated 1/4-20 x 1/2 G5
9 PRD 333-105M 1 Nylon Insert Locknut 1/4-20 Thin
10 PRD 337-211P 10 Button Head Socket Cap Screw Zinc Plated 5/16-18 x 1/2
11 PRD 2946 4 Flange Locknut Zinc Plated 5/16-18
12 SP-CHRG05-00 1 Floor Installation Kit -Left-
SP-CHRG05
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Speedy-Lift 2 Dodge Caravan
DESCRIPTION
SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

SCALE 1:8
2
17
3
5
6
4
SCALE 1:5
2 of 5
ITEM PART NUMBER QTY DESCRIPTION
1 SL-CHRG05-01 2 36'' lg floor adaptor
2 SL-EQRS145 2 Adaptor for the SPEEDY-LIFT rail on the floor adaptors
3 PRD 149-554P 2 Socket set screw cone point zinc plated 5/16-18 x 3/4
4 PRD 302-147P 6 Hex Cap Bolt Zinc Plated 5/16-18 x 2 1/4 G5
5 PRD 333-107 6 Nylon Insert Locknut 5/16-18
6 PRD 341-146P 12 Flat Washer Zinc Plated I.D. 11/32 SAE 5/16
7 AP S5-8A 2 Sheet metal plug - flush Ø0.625" Black
SP-CHRG05
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Speedy-Lift 2 Dodge Caravan
DESCRIPTION
SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

7
10
6
7 8
9
5
4
3
1
2
SCALE 1:5
SCALE 1:9
3 of 5
ITEM PART NUMBER QTY DESCRIPTION
1 SP000 1 Mechanism Assembvly
2 SP100-01 1 Rail Assembly
3 SP600B 1 Housing Cover Assembly -Black-
4 SL-UNI-07 4 Nut for SPEEDY-LIFT rail
5 SL-UNI-08 4 Rail Spacer
6 SL-UNI-09 4 Rail Spacer Washer
7 PRD 110-104 4 Round washer head tapping screw #8 x 1/2
8 PRD 302-100P 1 Hex Cap Bolt Zinc Plated 1/4-20 x 1/2 G5
9 PRD 333-105M 1 Nylon Insert Locknut 1/4-20 Thin
10 PRD BSHCS51618114P 4 Button Head Socket Cap Screw Zinc Plated 5/16-18 x 1 1/4
SP-CHRG05
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Speedy-Lift 2 Dodge Caravan
DESCRIPTION
SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

2
1
SCALE 1:6
2
SCALE 1:5
4 of 5
ITEM PART NUMBER QTY DESCRIPTION
1 SP700B
1
Hook Assembly -Black-
2 PRD 337-211P
6
Button Head Socket Cap Screw Zinc Plated 5/16-18 x 1/2
SP-CHRG05
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Speedy-Lift 2 Dodge Caravan
DESCRIPTION
SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

21
SCALE 1:4
SCALE 1:6
3
SCALE 1:4
5 of 5
ITEM PART NUMBER QTY DESCRIPTION
1 SP740 2 Wheelchair support
2 PRD 337-211P 4 Button Head Socket Cap Screw Zinc Plated 5/16-18 x 1/2
3 PRD 2946 4 Flange Locknut Zinc Plated 5/16-18
SP-CHRG05
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Speedy-Lift 2 Dodge Caravan
DESCRIPTION
SPEEDY-LIFT 2 DODGE CARAVAN STOW N'GO 2005+

1. Remove or stow the seat found in the location where you plan on installing the SPEEDY-LIFT.
2. Pre-assemble the floor adaptor kit. Secure the slotted angle adaptors SL-EQRS145 to the floor adaptors
(tubing) using 5/16” X 2 1/4” bolts. NOTE: DO NOT FULLY TIGHTEN THE BOLTS.
3. Install the assembled adaptors in the vehicle. Place the adaptor over the “dog bones” and slide the
adaptor towards the front of the vehicle.

4. Secure the adaptors in place using a 5/16” X 3/4” socket set screw. Cover the socket set screw hole with
the provided cap plug. NOTE: In some applications, the adaptors will seem loose and be able to move
from side to side. This is normal at this stage of the installation.
5. Place the SPEEDY-LIFT in the vehicle onto the floor adaptors. Place the plastic shims SL-UNI-08 between
the SPEEDY-LIFT and the floor adapters. Refer to the attached exploded view for placement of the
shims.
Center the SPEEDY-LIFT in the door opening. Place the SPEEDY-LIFT as close as possible to the door.

6. The SPEEDY-LIFT up/down and in/out motors can be disengaged manually to slide the SPEEDY-LIFT in and
out and move the arm up and down.
BEWARE! The arms are spring loaded. When disengaging the arms, make sure you hold the arm firmly. To
disengage it, move the handle to the right and push down. This will disengage the two motors and the
arm will spring up. To reengage, lift the lever up. You may have to move the arm and the unit back and
forth to allow the gears to properly re-engage.
7. Place the washers SL-UNI-09 over the SPEEDY-LIFT track and use the 5/16” X 1 1/4” button head bolts to
line up the washers, the SPEEDY-LIFT track and the black plastic shims. Secure the SPEEDY-LIFT to the
floor adaptors using the threaded blocks SL-UNI-07.

8. Thread the lead power cable (red +) under the doorstep moulding and through the firewall.
WARNING: Pass through a grommet in the firewall to prevent the cable from chaffing.
9. Install the circuit breaker near the battery and then connect the battery to the circuit breaker.
10. Attach the ground wire (black -) to the vehicle’s frame, under the doorstep moulding using a self-tapping
screw. NOTE: It is preferable to locate it in a spot where the sheet metal is doubled-up to insure a better
ground.
11. Thread the hand held control wire under the doorstep molding and up under the dash. Secure the wire in
place under the dash with a tie wrap and secure the hand held control on the dash using “Velcro”.
WARNING: Place the hand held control in a safe place so that the door does not risk cutting off the wire.
12. Power the SPEEDY-LIFT all the way out. Attach the wheelchair hook and support assembly, patrt # SP700
to the head of the SPEEDY-LIFT. The height of the hook assembly may be adjusted depending on the
height or style of the wheelchair.

13. The full up position and the full down position may be adjusted by moving the trigger bolts in the slotted
holes on the up/down gear located inside the SPEEDY-LIFT.
NOTE: The full up position is pre-adjusted for maximum travel.
14. Press the ‘OUT’ button on the hand held pendant until the upper wheelchair support bracket is
positioned approximately 1/4” to 1/2” below the rigidizer bar on the wheelchair. Adjust the full down
trigger so that the arm stops in this position.
Full UP
FullDOWN

15. To properly position the lower support arms, back the wheelchair up over the upper wheelchair support
bracket. Press and hold the ‘IN’ button until the wheelchair barely starts to lift off the ground. Then adjust
the lower support arms to support the wheelchair. Adjust the liftting angle of the wheelchair by sliding
the lower supports forward or backwards.

16. Adjust the locking mechanism. Remove the wheelchair from the SPEEDY-LIFT. Press and hold the ‘IN’
button until the SPEEDY-LIFT is in its full up position. While manualy holding the lock closed, pull the cable
tight and secure the cable lock. Cut off the excess lenght of cable. Run the SPEEDY-LIFT out to see if the
locking mechanism operates properly. NOTE: The SPEEDY-LIFT must be in the full up position.If the cable
is adjusted with the SPEEDY-LIFT arms partially lowered, the cable will over extend and fail.
FOR TECHNICAL SUPPORT CALL 866-641-0419 OR E-MAIL US [e-mail]
PLEASE HAVE THE SERIAL NUMBER OF THE UNIT ON HAND BEFORE PLACING YOUR CALL.

WARNING DECALS
After completing the installation of the SPEEDY-LIFT, please take time to install the warning decals. NOTE:
The surface must be clean, dry and at ambient temperature for the sticker to stick to the surface.
Start by locating a position to install the decals.
Clean the surface with the provided alcohol swab.
Peel off the backing of the decal and then stick it to the cleaned surface.

TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSES
SPEEDY LIFT
will not run
Bad electrical connections. Check and clean corrosion from all
connections including the car’s battery cable connections.
Hand pendant wire problem. Check hand pendant wire to make sure
it is properly plugged. Check the wire for any cuts. If so, replace the
wire.
Burnt out switch. Replace pendant.
Bad connection. Check the electronic module under the seat. Make
sure that all the wires are properly connected.
Burnt out electronic module. Contact Adapt-Solutions for
replacement module.
Burnt out actuator. Replace actuator.
Power Loss. The SPEEDY LIFT motor is not getting adequate
electrical power because of a loose connection. Check the SPEEDY
LIFT connections for tightness and corrosion (especially the ground
connection).
A partially discharged battery in the vehicle. Check the car’s battery
by trying the car lights or checking the voltage with a voltmeter
(should read 13.2 volts). Clean the car battery posts and cable clamps
thoroughly (remove the battery clamps off the battery posts and clean
them with a wire brush designed for that purpose). Coat the
connection with anticorrosion spray once reassembled. An
automotive battery may be weak, having enough power to start the
car but not enough power for continuous use.

ELECTRICAL BOX CONNECTIONS
ASENTO with SPEEDY LIFT

SPEEDY-LIFT ALONE
SPEEDY LIFT CORD
BLACK = GROUNDED TO
THE CHASSIS
RED = 12 V POWER
SUPPLY

ADAPT-SOLUTIONS #1 LTD.
3 YEAR LIMITED WARRANTY
Adapt-Solutions # 1 Ltd. (Adapt Solutions), warrants to the original purchaser of a SPEEDY-LIFT that the
equipment is free from defects in material and workmanship for a period of three years from date of
purchase.
During the first year of the warranty, Adapt Solutions will supply the replacement parts as well as a pre-set
monetary amount (determined by Adapt Solutions) for the repair if a defect in materiel or workmanship is
discovered. Labor claims must be approved by Adapt Solutions and an authorisation number (RMA) will
be given. Labor claims must be submitted within six (6) weeks of receiving the RMA to be processed. After
the initial year of this warranty, only parts and components are covered. This warranty does not cover
labor and other services after the initial year. Freight and other related repair charges will be the
responsibility of the original purchaser.
The only remedy for a defect in one of Adapt Solutions products shall be the repair or the replacement, at
the discretion of Adapt Solutions, of the defective part or component. If repair or replacement is not
commercially practical or cannot be timely made, Adapt Solutions may decide to refund the purchase
price of the equipment (SPEEDY-LIFT) instead of repairing or replacing the original equipment.
In no event shall Adapt Solutions be responsible for indirect, incidental or consequential damages,
whether such damages arise from claims based on contract, warranty, tort (including negligence), strict
liability or product liability.
All implied warranties, including any warranty of merchantability or fitness for a particular purpose, are
limited in their duration to the length of the warranty stated above for the affected component.
This warranty is to the original purchaser only, and excludes product damage due to installation error,
product misuse, product abuse, accidents, physical damage, damage in shipment, modifications not
made by Adapt Solutions, or repairs undertaken by anyone other than authorized distributors.
To obtain warranty parts and/or reimbursement, you must follow these procedures:
1. Obtain warranty authorization (RMA number) by calling your local Adapt Solutions dealer or Adapt
Solutions directly at 866-641-0419.
2. Return the faulty Adapt Solutions component/equipment, freight prepaid, to the address provided
by your Adapt Solutions dealer or Adapt Solutions with proof of purchase.
Adapt Solutions will pay for shipping back to the purchaser within the continental United States and
Canada if a defect in materiel or workmanship is discovered. Return freight and repair charges will be the
responsibility of the purchaser if the problem is not covered by warranty.
The applicable warranty ceases to be effective if the goods are altered or repaired other than by persons
authorized or approved by Adapt Solutions to perform such work. Repairs or replacement deliveries do not
interrupt or prolong the term of the warranty. The warranty ceases to be effective if Purchaser fails to
operate and use the goods sold hereunder in a safe and reasonable manner and in accordance with any
written instructions from the manufacturers.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to
state/ province to province. Adapt Solutions specifically does not authorize any person to extend the time
or scope of this warranty. For further information regarding this limited warranty, please contact us by
calling
1-866-641-0419 or by writing at the following address:
Adapt Solutions / Warranty Department
145 Damase-Breton
St-Lambert-de-Lauzon, Québec G0S 2W0 Canada