ADAPT SOLUTIONS XL-SEAT User manual

XL-SEAT
INSTALLATION MANUAL
XLS-F150C09R
FORD F150 SUPER CREW CAB 2009-2014
PASSENGER

14
15
16
1 of 8
ITEM PART NUMBER
QTE
DESCRIPTION
1 XLS100-06R
1
Slider no. XLS100-06R
2 XLS200-01
1
Actuator Fixing
3 PRD 332-159P
2
Socket Head Cap Screw Zinc Plated 3/8-16 x 1/2
4 XLS300-03
1
XL-SEAT Safety Right Arm
5 XLS400-01R
1
XL-SEAT Transfert Board -Right-
6 XLS430B-01R
1
Transfer Plate Cushion -Right- Black
7 XLS500-02
1
XL-SEAT Pillar 02
8 XLS800-134
1
Electrical Actuator 12 Volts -11.000'' Stroke - Type "B" Knob with Ø3/8'' Hole - Left Handed
9 PRD 149-151
1
Socket set screws cup point 5/16-18 x 3/4
10 XLS811-01
1
Shock Ring
11 PRD 192-622
1
Spring Pin Ø1/4'' x 1-3/8'' Lg.
12 XLS600B-01
1
Long Model Cover Molding
13 COVB-01
1
Motor cover
14 XLS700-AL
1
Electrical Kit
15 XLS-F150C09RB-06
1
"B" Pillar Trim -Right- Black
16 XLS-F150C09R-00
1
Installation Kit -Right-
XLS-F150C09R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Kit XL-Seat Ford F-150 -Right-
DESCRIPTION
KIT XL-SEAT FORD F-150 SUPER CREW CAB
2009 - 2014

21
17
14
2 de 8
15
ITEM PART NUMBER QTY DESCRIPTION
1 XLS100-06R 1 Slider no. XLS100-06R
2 XLS200-01 1 Actuator Fixing
3 PRD 332-159P 2 Socket Head Cap Screw Zinc Plated 3/8-16 x 1/2
4 XLS300-03 1 XL-SEAT Safety Right Arm
5 XLS400-01R 1 XL-SEAT Transfert Board -Right-
6 XLS430B-01R 1 Transfer Plate Cushion -Right- Black
7 XLS500-02 1 XL-SEAT Pillar 02
8 XLS800-134 1
Electrical Actuator 12 Volts -11.000'' Stroke - Type "B" Knob with
Ø3/8'' Hole - Left Handed
9 PRD 149-151 1 Socket set screws cup point 5/16-18 x 3/4
10 XLS811-01 1 Shock Ring
11 PRD 192-622 1 Spring Pin Ø1/4'' x 1-3/8'' Lg.
12 XLS600B-01 1 Long Model Cover Molding
13 COVB-01 1 Motor cover
14 XLS700-AL 1 Electrical Kit
15 XLS-F150C09RB-06 1 "B" Pillar Trim -Right- Black
16 XLS-F150C09R-01 1 Floor Adapter -Right-
17 XLS-F150C09-02 1 Seat Spacer
18 XLS-F150C09-03 1 "B" Pillar Adapter
19 XLS-F150C09R-04 1 "B" Pillar Adapter -Right-
20 PRD 125-117 7 Hex self-tapping screw #10 x 3/4'' Lg.
21 PRD 149-563 1 Socket set screw cone point 3/8-16 x 3/4
22 PRD 302-138P 2 Hex Cap Bolt Zinc Plated 5/16-18 x 3/4 G5
23 PRD 302-172P 1 Hex Cap Bolt Zinc Plated 3/8-16 x 3/4 G5
24 PRD 302-175P 1 Hex Cap Bolt Zinc Plated 3/8-16 x 1 G5
25 PRD 302-178P 1 Hex Cap Bolt Zinc Plated 3/8-16 x 1 1/2 G5
26 PRD 333-108 1 Nylon Insert Locknut 3/8-16
27 PRD 339-139P 1 Socket Shoulder Screw Zinc 3/8 x 3/4 x 5/16-18 THD
28 PRD 339-168P 1 Socket Shoulder Screw Zinc 1/2 x 1 1/4 x 3/8-16 THD
29 PRD 341-107P 2 Flat Washer Zinc Plated I.D. 5/16 USS
30 PRD 341-146P 2 Flat Washer Zinc Plated I.D. 11/32 SAE 5/16
31 PRD 341-147P 2 Flat Washer Zinc Plated I.D. 13/32 SAE for 3/8
32 PRD 342-115P 2 Spring Lockwasher Zinc plated 5/16
33 PRD 342-116P 2 Spring Lockwasher Zinc Plated 3/8
34 XLS810-01 1 Ring Shock Motor
XLS-F150C09R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Kit XL-Seat Ford F-150 -Right-
DESCRIPTION
KIT XL-SEAT FORD F-150 SUPER CREW CAB 2009 - 2014

1
4
5
72
8
3
6
3 of 8
ITEM PART NUMBER
QTE
DESCRIPTION
1 XLS100-06R
1
Slider no. XLS100-06R
2 XLS200-01
1
Actuator Fixing
3 XLS800-134
1
Electrical Actuator 12 Volts -11.000'' Stroke - Type "B" Knob
with Ø3/8'' Hole - Left Handed
4 XLS811-01
1
Shock Ring
5 PRD 149-151
1
Socket set screws cup point 5/16-18 x 3/4
6 PRD 192-622
1
Spring Pin Ø1/4'' x 1-3/8'' Lg.
7 PRD 332-159P
2
Socket Head Cap Screw Zinc Plated 3/8-16 x 1/2
8 COVB-01
1
Motor cover
XLS-F150C09R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Kit XL-Seat Ford F-150 -Right-
DESCRIPTION
KIT XL-SEAT FORD F-150 SUPER CREW CAB 2009 - 2014

2
3
5
1
4
4 of 8
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS-F150C09R-01
1
Floor Adapter -Right-
2 XLS-F150C09-02
1
Seat Spacer
3 PRD 302-178P
1
Hex Cap Bolt Zinc Plated 3/8-16 x 1 1/2 G5
4 PRD 333-108
1
Nylon Insert Locknut 3/8-16
5 PRD 341-107P
2
Flat Washer Zinc Plated I.D. 5/16 USS
XLS-F150C09R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Kit XL-Seat Ford F-150 -Right-
DESCRIPTION
KIT XL-SEAT FORD F-150 SUPER CREW CAB 2009 - 2014

1
3 4 2
85,00°
5 of 8
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS500-02
1
XL-SEAT Pillar 02
2 PRD 302-172P
1
Hex Cap Bolt Zinc Plated 3/8-16 x 3/4 G5
3 PRD 341-147P
1
Flat Washer Zinc Plated I.D. 13/32 SAE for 3/8
4 PRD 342-116P
1
Spring Lockwasher Zinc Plated 3/8
XLS-F150C09R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Kit XL-Seat Ford F-150 -Right-
DESCRIPTION
KIT XL-SEAT FORD F-150 SUPER CREW CAB 2009 - 2014

5 6
6 of 8
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS-F150C09R-01
1
Floor Adapter -Right-
2 XLS500-02
1
XL-SEAT Pillar 02
3 XLS800-134
1
Electrical Actuator 12 Volts -11.000'' Stroke - Type "B" Knob with
Ø3/8'' Hole - Left Handed
4 COVB-01
1
Motor cover
5 PRD 339-168P
1
Socket Shoulder Screw Zinc 1/2 x 1 1/4 x 3/8-16 THD
6 XLS810-01
1
Ring Shock Motor
XLS-F150C09R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Kit XL-Seat Ford F-150 -Right-
DESCRIPTION
KIT XL-SEAT FORD F-150 SUPER CREW CAB 2009 - 2014

10
7
5
1 3
2 6 8 4
9
7 of 8
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS-F150C09-03
1
"B" Pillar Adapter
2 XLS-F150C09R-04
1
"B" Pillar Adapter -Right-
3 PRD 125-117
6
Hex self-tapping screw #10 x 3/4'' Lg.
4 PRD 302-138P
2
Hex Cap Bolt Zinc Plated 5/16-18 x 3/4 G5
5 PRD 302-175P
1
Hex Cap Bolt Zinc Plated 3/8-16 x 1 G5
6 PRD 341-146P
2
Flat Washer Zinc Plated I.D. 11/32 SAE 5/16
7 PRD 341-147P
1
Flat Washer Zinc Plated I.D. 13/32 SAE for 3/8
8 PRD 342-115P
2
Spring Lockwasher Zinc plated 5/16
9 PRD 342-116P
1
Spring Lockwasher Zinc Plated 3/8
XLS-F150C09R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Kit XL-Seat Ford F-150 -Right-
DESCRIPTION
KIT XL-SEAT FORD F-150 SUPER CREW CAB 2009 - 2014

5
4
6
1
8 of 8
2
3
ITEM PART NUMBER
QTY
DESCRIPTION
1 XLS300-03
1
XL-SEAT Safety Right Arm
2 XLS400-01R
1
XL-SEAT Transfert Board -Right-
3 XLS430B-01R
1
Transfer Plate Cushion -Right- Black
4 XLS600B-01
1
Long Model Cover Molding
5 PRD 125-117
1
Hex self-tapping screw #10 x 3/4'' Lg.
6 PRD 339-139P
1
Socket Shoulder Screw Zinc 3/8 x 3/4 x 5/16-18 THD
XLS-F150C09R
ADAPT SOLUTIONS
|[email protected]|866.641.0419|418.889.9838 fax
PART NUMBER
Kit XL-Seat Ford F-150 -Right-
DESCRIPTION
KIT XL-SEAT FORD F-150 SUPER CREW CAB 2009 - 2014

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 2
1- Slide the seat all the way forward. If equipped with power seats and there is no
access to the control buttons, they may have to be relocated to the front of the
seat.
2- Remove the doorsill shrouds in both the front door and the rear door. Remove the “B”
pillar shroud.
3- Unbolt the 2 rear seat bolts.

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 3
4- Lift the carpet on the doorsill and locate the plastic clip holding the wire-tray. Remove
the clip and enlarge the hole to 3/8”.
5- Lift the back of the seat and slide the shim # XLS-F150C09-02 under the left rear seat
bracket. Slide the XL-SEAT floor adaptor # XLS-F150C09R-01 under the right rear
seat bracket. Use the OEM seat bolts to secure both adaptors in place. Secure the
front of the adaptor using a 3/8” X 1 ½” bolt. (NOTE: Do not fully tighten the bolts.)

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 4
6- In the next step you will need to cut out a portion the “B” pillar trim to install the plastic
shroud replacement. Once you have cut the shroud to the right size, install the
replacement shroud # XLS-F150C09R-06. Drill ¼” hole around the perimeter and use
Christmas tree panel clips to hold the shroud in place. (NOTE: Be careful to not
oversize the cuts.)
7- Attach the “B” pillar adaptor XLS-F150C09-03 to the “B” pillar. Position the adaptor as
shown in the picture below and use 6 self-tapping screws to secure the adaptor in
place.

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 5
8- Insert a socket set screw into the “B” pillar adaptor. Temporarily re-install the “B” pillar
trim so that it touches the socket set screw. Tap the surface of the trim opposite the
socket set screw so that it leaves a mark on the inside of the trim. Remove the trim
and drill a ¾” hole through the trim using the mark left by the socket set screw as a
reference point. Remove the socket set screw and re-install the trim in place. (NOTE:
You may need to trim the lower edge of the shroud so that it fits around the XL-
SEAT floor adaptor.)
9- Install the XL-SEAT onto the floor adaptor. Use a 3/8” X 3/4” bolt to secure the pillar
to the floor adaptor. Secure the top of the pillar to the adaptor # XLS-F150C09R-04
using two (2) 5/16” X 1” bolts. Secure the XLS-F150C09R-04 adaptor to the previously
installed “B” pillar adaptor using a 3/8” X 1” bolt.

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 6
10-Secure the motor to the floor adaptor using a 1/2” X 1 1/4” shoulder bolt.
11- Install the security arm using a 3/8” X 3/4” shoulder bolt.
12-Install the electrical wiring for the XL-SEAT. Follow the instructions found in the
attached document entitled: ELECTRICAL INSTALLATION FOR XL-SEAT
13-Re-install the doorsill trims. (NOTE: You may need to cut the trim around the floor
adaptor.) Install the actuator cover. Use a self-tapping screw to hold it in place.

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 7
14- Install the XL-SEAT transfer board. NOTE: The XL-SEAT transfer board has
adjustment if needed. Lift off the cushion. Unbolt the four (4) flat head bolts and
relocate the board to the desired position and secure it back in place. Once you
have completed, reinstall the cushion.
15-Final inspection:
Make sure all bolts are all properly fastened.
Make sure that XL-SEAT works well with and without a passenger.
Make sure the door closes properly.
(Note: It is normal for the XL-SEAT to touch the door panel trim.)
Make sure the safety guards are fastened in place.
For technical support call 866.641.0419 or email [e-mail]
Please have the serial number of the unit on hand before placing your call.

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 8
ELECTRICAL INSTALLATION
XL-SEAT
1. Thread the lead power cable (red +) under the doorstep molding and through the
firewall. WARNING: Pass through a grommet in the firewall to prevent the cable from
chaffing.
2. Install the circuit breaker near the battery and then
connect the battery to the circuit breaker.
3. Attach the ground wire (black -) to the vehicle’s frame,
under the doorstep molding using a self-tapping screw.
(NOTE: It is preferable to locate it in a spot where the sheet
metal is doubled-up to insure a better ground.)
4. Connect the power cable (red+) and the ground cable
(black -) to the electronic module (black box). Place the
electronic module under the seat and secure it in place
using “Velcro”. Secure all the wires in a loom. Reconnect
the battery.
5. Thread the flat hand held control wire (black telephone wire) under
the doorstep molding and up under the dash. Secure the wire in place
under the dash with a tie wrap and secure the hand held control on the
dash using “Velcro”.
WARNING: Place the hand held control in a safe place so that the door
does not risk cutting off the wire.

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 9
RED = 12V POWER SUPPLY
BLACK = GROUNDED TO THE
CHASSIS
ELECTRICAL BOX CONNECTIONS
XL-SEAT
ALONE
TWO YELLOW WIRES
TO THE XL-SEAT
ACTUATOR
GREY WIRE TO THE PENDANT
CTRL BOX: XLS710-01
PENDANT: XLS760-01
RED = 12V POWER SUPPLY
BLACK = GROUNDED TO THE
CHASSIS

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 10
WARNING DECALS
After completing the installation of the XL-SEAT, please take time to install the warning
decals. NOTE: The surface must be clean, dry and at ambient temperature for the sticker
to stick to the surface.
Start by locating a position to install the decals.
Clean the surface with the provided alcohol swab.
Peel off the backing of the sticker and then stick it to the cleaned surface.

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 11
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSES
XL-SEAT
will not run
Bad electrical connections. Check and clean corrosion from all
connections including the car’s battery cable connections.
Hand pendant wire problem. Check hand pendant wire to
make sure it is properly plugged. Check the wire for any cuts.
If so, replace the wire.
Burnt out switch. Replace pendant.
Bad connection. Check the electronic module under the seat.
Make sure that all the wires are properly connected.
Burnt out electronic module. Contact Adapt Solutions for
replacement module.
Burnt out actuator. Replace actuator.
Power Loss. The XL-SEAT motor is not getting adequate
electrical power because of a loose connection. Check the
XL-SEAT connections for tightness and corrosion
(especially the ground connection).
A partially discharged battery in the vehicle. Check the car’s
battery by trying the car lights or checking the voltage with a
voltmeter (should read 13.2 volts). Clean the car battery posts
and cable clamps thoroughly (remove the battery clamps off
the battery posts and clean them with a wire brush designed
for that purpose). Coat the connection with anticorrosion
spray once reassembled. An automotive battery may be weak,
having enough power to start the car but not enough power
for continuous use.

XL-SEAT 2009-2014 FORD F150 SUPER CREW CAB PASSENGER p. 12
ADAPT-SOLUTIONS #1 LTD.
3 YEAR LIMITED WARRANTY
Adapt-Solutions # 1 Ltd. (Adapt Solutions), warrants to the original purchaser of an XL-SEAT that the
equipment is free from defects in material and workmanship for a period of three years from date of
purchase.
During the first year of the warranty, Adapt Solutions will supply the replacement parts as well as a pre-set
monetary amount (determined by Adapt Solutions) for the repair if a defect in materiel or workmanship is
discovered. Labor claims must be approved by Adapt Solutions and an authorisation number (RMA) will
be given. Labor claims must be submitted within six (6) weeks of receiving the RMA to be processed. After
the initial year of this warranty, only parts and components are covered. This warranty does not cover
labor and other services after the initial year. Freight and other related repair charges will be the
responsibility of the original purchaser.
The only remedy for a defect in one of Adapt Solutions products shall be the repair or the replacement, at
the discretion of Adapt Solutions, of the defective part or component. If repair or replacement is not
commercially practical or cannot be timely made, Adapt Solutions may decide to refund the purchase
price of the equipment (XL-SEAT) instead of repairing or replacing the original equipment.
In no event shall Adapt Solutions be responsible for indirect, incidental or consequential damages,
whether such damages arise from claims based on contract, warranty, tort (including negligence), strict
liability or product liability.
All implied warranties, including any warranty of merchantability or fitness for a particular purpose, are
limited in their duration to the length of the warranty stated above for the affected component.
This warranty is to the original purchaser only, and excludes product damage due to installation error,
product misuse, product abuse, accidents, physical damage, damage in shipment, modifications not
made by Adapt Solutions, or repairs undertaken by anyone other than authorized distributors.
To obtain warranty parts and/or reimbursement, you must follow these procedures:
1. Obtain warranty authorization (RMA number) by calling your local Adapt Solutions dealer or Adapt
Solutions directly at 866-641-0419.
2. Return the faulty Adapt Solutions component/equipment, freight prepaid, to the address provided
by your Adapt Solutions dealer or Adapt Solutions with proof of purchase.
Adapt Solutions will pay for shipping back to the purchaser within the continental United States and
Canada if a defect in materiel or workmanship is discovered. Return freight and repair charges will be the
responsibility of the purchaser if the problem is not covered by warranty.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to
state/ province to province. Adapt Solutions specifically does not authorize any person to extend the time
or scope of this warranty. For further information regarding this limited warranty, please contact us by
calling 1-866-641-0419 or by writing at the following address:
Adapt Solutions / Warranty Department
145 Damase-Breton
St-Lambert-de-Lauzon, Québec
G0S 2W0 Canada