ADB Safegate RELIANCE Guidance Sign User manual

RELIANCE Sign
Guidance Sign and Gate Sign
User Manual
UM-4007, Rev. 1.0, 2019/11/13

A.0 Disclaimer / Standard Warranty
CE certification
The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and
hygiene. The directives that have been taken into consideration in the design are available on written request to ADB
SAFEGATE.
ETL certification
The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and
FAA Airfield regulations. The directives that have been taken into consideration in the design are available on written request
to ADB SAFEGATE.
LED Product Guarantee
Where applicable, per FAA EB67 (applicable edition), ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against
electrical defects in design or manufacture of the LED or LED specific circuitry for a period of 4 years. ADB SAFEGATE LED light
fixtures (with the exception of obstruction lighting) are warranted against mechanical and physical defects in design or
manufacture for a period of 12 months from date of installation; and are warranted against electrical defects in design or
manufacture of the LED or LED specific circuitry for a period of 4 years per FAA EB67 (applicable edition).
Note
See your sales order contract for a complete warranty description. In some specific cases, deviations are (to be)
accepted in the contract, which will supersede the standard warranty.
Standard Product Guarantee
Products of ADB SAFEGATE manufacture are guaranteed against mechanical, electrical, and physical defects (excluding lamps)
which may occur during proper and normal use for a period of one year from the date of installation or 2 years from date of
shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made. ADB
SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture for a
period of 2 years from date of installation per FAA AC 150/5345-44 (applicable edition).
Note
See your sales order contract for a complete warranty description.
All Products Guarantee
LED Products of ADB SAFEGATE, manufactured and sold by ADB SAFEGATE or its licensed representatives, meets the
corresponding requirements of FAA, ICAO and IEC.
ADB SAFEGATE will correct by repair or replacement per the applicable guarantee above, at its option, equipment or parts
which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and
stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives
ADB SAFEGATE written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more
information on Material Handling Precautions and Storage precautions that must be followed.
ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same
condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such
goods to establish any claim.
ADB SAFEGATE’s obligation under this guarantee is limited to making repair or replacement within a reasonable time after
receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation
of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be
furnished.
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ADB SAFEGATE’s liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns
under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB
SAFEGATE, warranty is limited to that extended by the original manufacturer.
This is ADB SAFEGATE’s sole guarantee and warranty with respect to the goods; there are no express warranties or warranties
of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties
other than those made expressly herein. All such warranties being expressly disclaimed.
Liability
WARNING
Use of the equipment in ways other than described in the catalogue leaflet and the manual may result in personal
injury, death, or property and equipment damage. Use this equipment only as described in the manual.
ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its
equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the
manual are considered unintended uses and may result in serious personal injury, death or property damage.
Unintended uses includes the following actions:
•Making changes to equipment that have not been recommended or described in this manual or using parts that are not
genuine ADB SAFEGATE replacement parts or accessories.
•Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all applicable
safety standards if not in contradiction with the general rules.
•Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.
•Allowing unskilled personnel to perform any task on or with the equipment.
© ADB SAFEGATE BVBA
This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, nor otherwise, without ADB SAFEGATE BVBA’s prior written consent.
This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BVBA reserves the right to revise this
manual from time to time in the contents thereof without obligation of ADB SAFEGATE BVBA to notify any person of such
revision or change. Details and values given in this manual are average values and have been compiled with care. They are not
binding, however, and ADB SAFEGATE BVBA disclaims any liability for damages or detriments suffered as a result of reliance
on the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is
made that the use of the information or of the products, processes or equipment to which this manual refers will not infringe
any third party’s patents or rights. The information given does not release the buyer from making their own experiments and
tests.
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TABLE OF CONTENTS
1.0 Safety.........................................................................................................................................................................................1
1.1 Safety Messages.......................................................................................................................................................................................................... 1
1.1.1 Introduction to Safety...................................................................................................................................................................................2
1.1.2 Intended Use.................................................................................................................................................................................................... 2
1.1.3 Material Handling Precautions: Storage................................................................................................................................................ 3
1.1.4 Material Handling: Heavy Equipment.....................................................................................................................................................3
1.1.5 Material Handling Precautions: Fasteners.............................................................................................................................................3
1.1.6 Operation Safety.............................................................................................................................................................................................4
1.1.7 Maintenance Safety....................................................................................................................................................................................... 4
1.1.8 Material Handling Precautions, ESD........................................................................................................................................................5
1.1.9 Arc Flash and Electric Shock Hazard........................................................................................................................................................5
2.0 About this manual....................................................................................................................................................................7
3.0 Introduction..............................................................................................................................................................................9
3.1 Guidance Sign and Gate Sign.................................................................................................................................................................................9
4.0 Installation..............................................................................................................................................................................15
4.1 Standard hardware and preparation..................................................................................................................................................................15
4.1.1 Tools to use ................................................................................................................................................................................................... 17
4.1.2 External electrical connections................................................................................................................................................................18
4.2 Mounting system......................................................................................................................................................................................................18
4.3 Mounting a Tether wire.......................................................................................................................................................................................... 21
4.3.1 Tether wire - without predrilled holes .................................................................................................................................................21
4.3.2 Tether wire - with pre-drilled holes.......................................................................................................................................................24
4.4 Electrical connection................................................................................................................................................................................................25
4.5 Bird deterrent spikes (Optional)..........................................................................................................................................................................26
4.6 Reflective tape............................................................................................................................................................................................................27
4.7 Gate Sign......................................................................................................................................................................................................................27
5.0 Operation................................................................................................................................................................................29
6.0 Maintenance........................................................................................................................................................................... 31
6.1 Replace a front panel ............................................................................................................................................................................................. 31
6.2 Replace a LED-strip.................................................................................................................................................................................................. 32
6.3 Replace an adapter card.........................................................................................................................................................................................35
6.4 Replace a converter ................................................................................................................................................................................................ 37
6.5 Replace a damaged power cable........................................................................................................................................................................39
6.6 Replace a frangible coupling................................................................................................................................................................................41
7.0 Troubleshooting.....................................................................................................................................................................43
7.1 The sign does not light up correctly..................................................................................................................................................................43
7.2 The sign has mechanical issues...........................................................................................................................................................................43
7.3 Internal Wiring - Series Powered LED............................................................................................................................................................... 44
7.4 Internal Wiring - Voltage Powered LED............................................................................................................................................................45
8.0 Spare Parts..............................................................................................................................................................................47
8.1 RELIANCE Sign ..........................................................................................................................................................................................................47
9.0 SUPPORT.................................................................................................................................................................................53
9.1 ADB SAFEGATE website..........................................................................................................................................................................................53
9.2 Recycling.......................................................................................................................................................................................................................53
9.2.1 Local authority recycling............................................................................................................................................................................53
9.2.2 ADB SAFEGATE recycling...........................................................................................................................................................................53
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TABLE OF CONTENTS
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1.0 Safety
Introduction to Safety
This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions
may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this
manual where appropriate.
1.1 Safety Messages
HAZARD Icons used in the manual
For all HAZARD symbols in use, see the Safety section. All symbols must comply with ISO and ANSI standards.
Carefully read and observe all safety instructions in this manual, which alert you to safety hazards and conditions that may
result in personal injury, death or property and equipment damage and are accompanied by the symbol shown below.
WARNING
Failure to observe a warning may result in personal injury, death or equipment damage.
DANGER - Risk of electrical shock or ARC FLASH
Disconnect equipment from line voltage. Failure to observe this warning may result in personal injury, death, or
equipment damage. ARC Flash may cause blindness, severe burns or death.
WARNING - Wear personal protective equipment
Failure to observe may result in serious injury.
WARNING - Do not touch
Failure to observe this warning may result in personal injury, death, or equipment damage.
CAUTION
Failure to observe a caution may result in equipment damage.
Qualified Personnel
Important Information
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe
operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar
with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and repair the
equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet these
requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practice.
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1.1.1 Introduction to Safety
CAUTION
Unsafe Equipment Use
This equipment may contain electrostatic devices, hazardous voltages and sharp edges on components
• Read installation instructions in their entirety before starting installation.
• Become familiar with the general safety instructions in this section of the manual before installing,
operating, maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and
working with specific equipment.
• Make this manual available to personnel installing, operating, maintaining or repairing this
equipment.
• Follow all applicable safety procedures required by your company, industry standards and
government or other regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All
wiring must meet local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning prior to returning power to the circuit.
Failure to follow this instruction can result in serious injury or equipment damage
Additional Reference Materials
Important Information
•IEC - International Standards and Conformity Assessment for all electrical, electronic and related technologies.
•IEC 60364 - Electrical Installations in Buildings.
•FAA Advisory: AC 150/5340-26 (current edition), Maintenance of Airport Visual Aid Facilities.
•Maintenance personnel must refer to the maintenance procedure described in the ICAO Airport Services Manual,
Part 9.
•ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.
•National and local electrical codes and standards.
1.1.2 Intended Use
CAUTION
Use this equipment as intended by the manufacturer
This equipment is designed to perform a specific function, do not use this equipment for other purposes
• Using this equipment in ways other than described in this manual may result in personal injury, death
or property and equipment damage. Use this equipment only as described in this manual.
Failure to follow this instruction can result in serious injury or equipment damage
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1.1.3 Material Handling Precautions: Storage
CAUTION
Improper Storage
Store this equipment properly
• If equipment is to be stored prior to installation, it must be protected from the weather and kept free
of condensation and dust.
Failure to follow this instruction can result in equipment damage
1.1.4 Material Handling: Heavy Equipment
DANGER
Unstable load
Use caution when moving heavy equipment
• Use extreme care when moving heavy equipment.
• Verify that the moving equipment is rated to handle the weight.
• When removing equipment from a shipping pallet, carefully balance and secure it using a safety
strap.
Failure to follow this instruction can result in death, serious injury, or equipment damage
1.1.5 Material Handling Precautions: Fasteners
DANGER
Foreign Object Damage - FOD
This equipment may contain fasteners that may come loose - torque properly.
• Only use fasteners of the same type as the one originally supplied with the equipment.
• Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product
installation and create safety risk .
• You need to know what base the light fixture will be installed in, in order to chose the correct gasket,
bolts and nuts.
• Bolt type, length, and torque value are determined by type of base, height of spacers used, and clamp
force required in FAA Engineering Brief No 83 (latest revision).
• Due to the risk of bolts vibrating loose, do not use any type of washer with the fixing bolts (such as
split lock washers) other than an anti-vibration washer. Anti-vibration washers as defined in FAA EB
83 (latest edition) must be used. For installations other than FAA, use the base can manufacturer's
recommendations.
• Always tighten the fasteners to the recommended torque. Use a calibrated torque wrench and apply
the recommended adhesive type.
• Obey the instructions of the adhesives necessary for the fasteners.
Failure to follow these warnings may cause the fasteners to loosen, damage the equipment,
potentially to loosen the equipment. This can lead to a highly dangerous situation of FOD, with
potential lethal consequences.
Note
To minimize the risk of errors, the ADB SAFEGATE Sales Representative will have information on which gasket goes
with which base. This information is also provided in the product Data sheets, the User Manuals and the Spare Part
Lists.
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CAUTION
Use of incorrect combination of gaskets, bolts and nuts can create severe damages to the product installation and
create multiple safety risks.
To obtain a safe and watertight installation the O-ring and retaining bolt stated in the document must be used.
You need to know what base the light fixture will be installed in, in order to choose the correct gasket, bolts and nuts.
Failure to follow these cautions can result in equipment damage or aircraft FOD.
1.1.6 Operation Safety
CAUTION
Improper Operation
Do Not Operate this equipment other than as specified by the manufacturer
• Only qualified personnel, physically capable of operating the equipment and with no impairments in
their judgment or reaction times, should operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of
system components and their operation will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective
devices such as panels and covers. Make sure all devices are fully functional. Do not operate the
system if these devices are not working properly. Do not deactivate or bypass automatic safety
interlocks or locked-out electrical disconnects or pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment in
humid, flammable, or explosive environments unless it has been rated for safe operation in these
environments.
• Never touch exposed electrical connections on equipment while the power is ON.
Failure to follow these instructions can result in equipment damage
1.1.7 Maintenance Safety
DANGER
Electric Shock Hazard
This equipment may contain electrostatic devices
• Do not operate a system that contains malfunctioning components. If a component malfunctions,
turn the system OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component
according to instructions provided in its manual.
Failure to follow these instructions can result in death or equipment damage
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1.1.8 Material Handling Precautions, ESD
CAUTION
Electrostatic Sensitive Devices
This equipment may contain electrostatic devices
• Protect from electrostatic discharge.
• Electronic modules and components should be touched only when this is unavoidable e.g. soldering,
replacement.
• Before touching any component of the cabinet you shall bring your body to the same potential as the
cabinet by touching a conductive earthed part of the cabinet.
• Electronic modules or components must not be brought in contact with highly insulating materials
such as plastic sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.
• The tip of the soldering iron must be grounded.
• Electronic modules and components must be stored and transported in conductive packing.
Failure to follow this instruction can result in equipment damage
1.1.9 Arc Flash and Electric Shock Hazard
DANGER
Series Circuits have Hazardous Voltages
This equipment produces high voltages to maintain the specified current - Do NOT Disconnect while
energized.
• Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.
• Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to
service this equipment.
• An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
• Never unplug a device from a constant current circuit while it is operating; Arc flash may result.
• Disconnect and lock out electrical power.
• Always use safety devices when working on this equipment.
• Follow the recommended maintenance procedures in the product manuals.
• Do not service or adjust any equipment unless another person trained in first aid and CPR is present.
• Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all
conductive equipment.
• Use only approved ADB SAFEGATE replacement parts. Using unapproved parts or making
unapproved modifications to equipment may void agency approvals and create safety hazards.
• Check the interlock systems periodically to ensure their effectiveness.
• Do not attempt to service electrical equipment if standing water is present. Use caution when
servicing electrical equipment in a high-humidity environment.
• Use tools with insulated handles when working with airfield electrical equipment.
Failure to follow these instructions can result in death or equipment damage
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2.0 About this manual
This document includes RELIANCE™ airfield sign information with focus on safety, installation and maintenance procedures.
For more information, see www.adbsafegate.com.
Note
It is very important to read this document before any work is started.
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About this manual
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3.0 Introduction
3.1 Guidance Sign and Gate Sign
Compliance with Standards
ICAO: Annex 14 Volume I (Current edition)
ICAO: Aerodrome design manual part 4 and 6
IEC: 61827
STAC
Uses
•Information Sign
•Mandatory Instruction Sign
•Aircraft Stand Identification Sign
RELIANCE™ illuminated airfield guidance signs are used as information, mandatory instruction, position and direction
indicators in accordance with ICAO Annex 14, Section 5.4 Signs. The signs are available with 322km/h (Mode 2) or 480km/h
(Mode 3) wind load requirements as an option.
RELIANCE illuminated gate signs are used as aircraft stand identification sign in accordance with ICAO Annex 14, Section 5.4
Signs.
Sign construction includes a housing made from aluminum and a display front of UV-resistant plastic.
RELIANCE signs are available in two versions according to power requirements:
Power Light
Constant Current Regulator (Series Fed) Current range 2.8 - 6.6 A
14-45 W LED modules
Mains Power System (Parallel system) Voltage range 120–240 VAC, 50/60 Hz
14-45 W LED modules
Features & Benefits
LED-based light source
The LED technology offers a long lasting light source, low power consumption, a technology which is environmentally friendly
and robust to vibration. By using RELIANCE Signs, the maintenance cost of signs and airport operation interruptions, is
dramatically reduced.
LED technology secures a future proof airfield sign investment and removes the uncertainty of the proposed international
phase out regulations for the traditional incandescent lamps.
CCR friendly
The RELIANCE Sign reacts as a halogen lamp with a resistive load profile. When turning on a Constant Current Regulator
(CCR), the CCR does not trip as the current does not fluctuate with RELIANCE technology.
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Designed for harsh environments
RELIANCE Sign is designed for use in harsh environments. The electronic components are encapsulated in waterproof
polyurethane and are well protected from wear and tear. Housings are anodized aluminum and fixings are stainless steel.
Component life cycle is dramatically extended and operational lifespan is greatly increased. There is also built-in surge and
lightning protection. The front plate is made of UV-resistant polycarbonate to withstand jet blasts and other external forces.
To ensure a long life for the sign, the LED strip is tested and certified for IP67 protection.
Technical Data
Table 1: Series Circuit
Characteristics Symbol Min Max Unit
Supply current from series circuit (50 or 60Hz) with 3-7
intensity levels CCR
ISUPPLY 2.8 6.6 ARMS
Table 2: Total Power Consumption - Power Factor (PF) typically >0.95
Characteristics Symbol Min Max Unit
700 x 1150 mm @ 6.6 ARMS Ptot - 23 W
700 x 1300 mm @ 6.6 ARMS Ptot - 25 W
700 x 1600 mm @ 6.6 ARMS Ptot - 29 W
700 x 1800 mm @ 6.6 ARMS Ptot - 30 W
700 x 2100 mm @ 6.6 ARMS Ptot - 35 W
700 x 2500 mm @ 6.6 ARMS Ptot - 40 W
700 x 2650 mm @ 6.6 ARMS Ptot - 42 W
700 x 3000 mm @ 6.6 ARMS Ptot - 46 W
900 x 1150 mm @ 6.6 ARMS Ptot - 27 W
900 x 1300 mm @ 6.6 ARMS Ptot - 29 W
900 x1600 mm @ 6.6 ARMS Ptot - 34 W
900 x 1800 mm @ 6.6 ARMS Ptot - 37 W
900 x 2100 mm @ 6.6 ARMS Ptot - 41 W
900 x 2500 mm @ 6.6 ARMS Ptot - 47 W
900 x 2650 mm @ 6.6 ARMS Ptot - 50 W
900 x 3000 mm @ 6.6 ARMS Ptot - 55 W
900 x 900 mm Gate sign @ 230VAC Ptot - 22 W
1200 x 1200 mm Gate sign @ 230VAC Ptot - 32 W
Table 3: Environment
Characteristics Symbol Min Max Unit
Operating humidity range RH 0 100 %
Operating temperature range TA-40 +70 °C
Storage temperature range TSTG -60 +80 °C
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Table 4: General description
Name Description
Power Supply An integrated, encapsulated electronic converter for series circuits (2.8-6.6A) or mains power (120/230Vac).
Power Factor (PF) typically >0.95
Optics Transilluminating LEDs, no reflectors are used. UV-resistant polycarbonate front panel is printed on the back
side with UV-resistant color.
Note
Lifetime of LEDs depends on operation.
Photometry Distribution and homogeneity comply with ICAO Annex 14.
Color Complying with ICAO Annex 14.
Finish External parts are made of aluminum alloy and polycarbonate. All fixings and fastening are stainless steel.
Note
For more information about the product, including manuals and certifications, please see the Product Center on our
website, www.adbsafegate.com.
Standard Outer Dimensions
Guidance signs Measurement (mm)
Height 700, 900
Width 1150, 1300, 1600, 1800, 2100, 2500, 2650 and 3000
Gate signs Measurement (mm)
Height × width 900 × 900 and 1200 × 1200
Note
900 × 900 mm sign fits stand number.
1200 × 1200 mm fits stand number and coordinates.
When installed, the total sign heights mounted on poles increases by 100 mm. The height and width of the sign
including frame is 100 mm more than the visible front area.
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Construction
RELIANCE Sign components
Figure 1: Sign front
Frame profile
Front panel
Safety tether
Pole
Y-shaped base
Figure 2: Sign back
Pole
Back
plate
U-clamp
Frangible
coupling
U-clamp
Upper mounting rail
Lower mount ng raili
Power
switch
Electronics
box
Precast foundation (Optional)
Precast foundations are optional. Collar shims are not included as part of the sign assemblies. The frangible couplings are
only designed to be with foundations that accept 60 mm diameter pipe and have an insertion depth for the pipe of 625 mm.
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625 mm
Frangible coupling
Pole
Precast foundation
Note
All descriptions and photometric characteristics in this publication present only general particulars and shall not form
part of any contract. The right is reserved to change them without prior notification.
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