ADB Safegate RELIANCE L-861T User manual

RELIANCE L-861T Elevated Taxiway Edge LED (ETES) Light
User Manual
96A0321, Rev. Q, 2021/06/09

A.0 Disclaimer / Standard Warranty
CE certification
The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and
hygiene. The European directives that have been taken into consideration in the design are available on written request to
ADB SAFEGATE.
ETL certification
The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and
FAA Airfield regulations. The FAA directives that have been taken into consideration in the design are available on written
request to ADB SAFEGATE.
All Products Guarantee
ADB SAFEGATE will correct by repair or replacement per the applicable guarantee above, at its option, equipment or parts
which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and
stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives
ADB SAFEGATE written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more
information on Material Handling Precautions and Storage precautions that must be followed.
ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same
condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such
goods to establish any claim.
ADB SAFEGATE's obligation under this guarantee is limited to making repair or replacement within a reasonable time after
receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation
of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be
furnished.
ADB SAFEGATE's liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns
under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB
SAFEGATE, warranty is limited to that extended by the original manufacturer. This is ADB SAFEGATE's sole guarantee and
warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any
implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All
such warranties being expressly disclaimed.
Standard Products Guarantee
Products of ADB SAFEGATE manufacture are guaranteed against mechanical, electrical, and physical defects (excluding lamps)
which may occur during proper and normal use for a period of two years from the date of ex-works delivery, and are
guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.
Note
See your sales order contract for a complete warranty description.
FAA Certified product installed in the United States and purchased or funded with monies through the
Airport Improvement Program (AIP) installations guarantee
ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture
for a period of 2 years from date of installation, per FAA AC 150/5345-44 (applicable edition).
ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against electrical defects in design or manufacture of the LED or
LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable edition).
ADB SAFEGATE LED light fixtures (with the exception of obstruction lighting) are warranted against electrical defects in design
or manufacture of the LED or LED specific circuitry for a period of 4 years from date of installation, per FAA EB67 (applicable
edition). .
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Note
See your sales order contract for a complete warranty description.
Liability
WARNING
Use of the equipment in ways other than described in the catalog leaflet and the manual may result in personal injury,
death, or property and equipment damage. Use this equipment only as described in the manual.
ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its
equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the
manual are considered unintended uses and may result in serious personal injury, death or property damage.
Unintended uses, includes the following actions:
•Making changes to equipment that have not been recommended or described in this manual or using parts that are not
genuine ADB SAFEGATE replacement parts or accessories.
•Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all applicable
safety standards if not in contradiction with the general rules.
•Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.
•Allowing unskilled personnel to perform any task on or with the equipment.
© ADB SAFEGATE BV
This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, nor otherwise, without ADB SAFEGATE BV's prior written consent.
This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this
manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such
revision or change. Details and values given in this manual are average values and have been compiled with care. They are not
binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on
the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made
that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any
third party's patents or rights. The information given does not release the buyer from making their own experiments and
tests.
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TABLE OF CONTENTS
1.0 Safety ....................................................................................................................................................................................... 1
1.1 Safety Messages ........................................................................................................................................................................................................ 1
1.1.1 Introduction to Safety ................................................................................................................................................................................. 2
1.1.2 Intended Use .................................................................................................................................................................................................. 2
1.1.3 Material Handling Precautions: Storage .............................................................................................................................................. 3
1.1.4 Operation Safety ........................................................................................................................................................................................... 3
1.1.5 Maintenance Safety ..................................................................................................................................................................................... 3
1.1.6 Material Handling Precautions, ESD ..................................................................................................................................................... 4
2.0 RELIANCE L-861T Elevated Taxiway Edge LED (ETES) Light .............................................................................................. 5
2.1 About this manual .................................................................................................................................................................................................... 5
2.2 How to work with the manual .............................................................................................................................................................................. 5
3.0 RELIANCE ETES-L Introduction ............................................................................................................................................. 7
3.1 Taxiway Edge, L-861T(L) .......................................................................................................................................................................................... 7
4.0 RELIANCE ETES Installation ................................................................................................................................................... 9
4.1 Installation Safety Considerations ...................................................................................................................................................................... 9
4.2 Introduction ................................................................................................................................................................................................................ 9
4.2.1 Unpacking ....................................................................................................................................................................................................... 9
4.3 Placement .................................................................................................................................................................................................................... 9
4.4 Installation Procedures ........................................................................................................................................................................................... 9
4.4.1 Base Mounting ............................................................................................................................................................................................ 10
4.4.2 Light Base Mounting ................................................................................................................................................................................ 10
4.4.3 Light Fixture Leveling ............................................................................................................................................................................... 11
4.4.4 Stake Mounting .......................................................................................................................................................................................... 12
5.0 Maintenance Introduction .................................................................................................................................................. 15
5.1 Maintenance Schedule ......................................................................................................................................................................................... 15
5.1.1 Assembly Instructions .............................................................................................................................................................................. 15
6.0 Troubleshooting ................................................................................................................................................................... 17
6.1 Troubleshooting Procedures .............................................................................................................................................................................. 17
6.2 Repair .......................................................................................................................................................................................................................... 17
6.2.1 Access to Internal Components ........................................................................................................................................................... 18
6.2.2 LED and Arctic Kit or Electronic Module Replacement ............................................................................................................... 18
6.2.3 Cord Set Replacement ............................................................................................................................................................................. 19
6.2.4 Glassware and Gasket Seal Replacement ......................................................................................................................................... 19
6.2.5 Replacement of Existing Fixture ........................................................................................................................................................... 19
7.0 RELIANCE ETES Parts ........................................................................................................................................................... 21
7.1 L-861T Optional Stake Assembly Parts List .................................................................................................................................................. 25
7.2 Optional Parts .......................................................................................................................................................................................................... 25
7.3 Retrofit Charts .......................................................................................................................................................................................................... 26
7.3.1 LED Replacement Charts ......................................................................................................................................................................... 27
7.4 RELIANCE ETES Spare Parts ................................................................................................................................................................................ 29
A.0 SUPPORT .............................................................................................................................................................................. 31
A.1 ADB SAFEGATE Website ...................................................................................................................................................................................... 31
A.2 Recycling .................................................................................................................................................................................................................... 31
A.2.1 Local Authority Recycling ....................................................................................................................................................................... 31
A.2.2 ADB SAFEGATE Recycling ....................................................................................................................................................................... 32
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TABLE OF CONTENTS
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List of Figures
Figure 1: ETES Installation in a Base Example .............................................................................................................................................................. 11
Figure 2: Stake Assembly ..................................................................................................................................................................................................... 12
Figure 3: RELIANCE ETES Assembly ................................................................................................................................................................................. 21
Figure 4: L-861T ETES Fixture (part 1 of 2) .................................................................................................................................................................... 22
Figure 5: L-861T ETES Fixture (part 2 of 2) .................................................................................................................................................................... 22
Figure 6: L-861T ETES Fixture and L-861T ETES (without heater) ......................................................................................................................... 23
Figure 7: L-861T ETES (with heater) ................................................................................................................................................................................. 24
Figure 8: Stake Assembly ..................................................................................................................................................................................................... 25
Figure 9: ETES LED Retro Fit Chart to Rev J and After 1/15/08 ............................................................................................................................. 26
Figure 10: ETES LED Retro Fit Chart Prior to 1/15/08 Rev J .................................................................................................................................... 27
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List of Figures
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List of Tables
Table 1: L-861T Light Fixture Maintenance ................................................................................................................................................................... 15
Table 2: Main Components Parts Not Shown List ...................................................................................................................................................... 23
Table 3: ETES Replacement Chart For ETES/XXXX REV J CHANGE ....................................................................................................................... 27
Table 4: Replacement Kits .................................................................................................................................................................................................... 28
Table 5: ETES-L Spare Parts ................................................................................................................................................................................................. 29
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List of Tables
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1.0 Safety
Introduction to Safety
This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions
may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this
manual where appropriate.
1.1 Safety Messages
HAZARD Icons used in the manual
For all HAZARD symbols in use, see the Safety section. All symbols must comply with ISO and ANSI standards.
Carefully read and observe all safety instructions in this manual, which alert you to safety hazards and conditions that may
result in personal injury, death or property and equipment damage and are accompanied by the symbol shown below.
WARNING
Failure to observe a warning may result in personal injury, death or equipment damage.
DANGER - Risk of electrical shock or ARC FLASH
Disconnect equipment from line voltage. Failure to observe this warning may result in personal injury, death, or
equipment damage. ARC Flash may cause blindness, severe burns or death.
WARNING - Wear personal protective equipment
Failure to observe may result in serious injury.
WARNING - Do not touch
Failure to observe this warning may result in personal injury, death, or equipment damage.
CAUTION
Failure to observe a caution may result in equipment damage.
Qualified Personnel
Important Information
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe
operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar
with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and repair the
equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet these
requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practice.
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1.1.1 Introduction to Safety
CAUTION
Unsafe Equipment Use
This equipment may contain electrostatic devices, hazardous voltages and sharp edges on components
• Read installation instructions in their entirety before starting installation.
• Become familiar with the general safety instructions in this section of the manual before installing,
operating, maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and
working with specific equipment.
• Make this manual available to personnel installing, operating, maintaining or repairing this
equipment.
• Follow all applicable safety procedures required by your company, industry standards and
government or other regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All
wiring must meet local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning prior to returning power to the circuit.
Failure to follow this instruction can result in serious injury or equipment damage
Additional Reference Materials
Important Information
•IEC - International Standards and Conformity Assessment for all electrical, electronic and related technologies.
•IEC 60364 - Electrical Installations in Buildings.
•FAA Advisory: AC 150/5340-26 (current edition), Maintenance of Airport Visual Aid Facilities.
•Maintenance personnel must refer to the maintenance procedure described in the ICAO Airport Services Manual,
Part 9.
•ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.
•National and local electrical codes and standards.
1.1.2 Intended Use
CAUTION
Use this equipment as intended by the manufacturer
This equipment is designed to perform a specific function, do not use this equipment for other purposes
• Using this equipment in ways other than described in this manual may result in personal injury, death
or property and equipment damage. Use this equipment only as described in this manual.
Failure to follow this instruction can result in serious injury or equipment damage
Safety
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1.1.3 Material Handling Precautions: Storage
CAUTION
Improper Storage
Store this equipment properly
• If equipment is to be stored prior to installation, it must be protected from the weather and kept free
of condensation and dust.
Failure to follow this instruction can result in equipment damage
1.1.4 Operation Safety
CAUTION
Improper Operation
Do Not Operate this equipment other than as specified by the manufacturer
• Only qualified personnel, physically capable of operating the equipment and with no impairments in
their judgment or reaction times, should operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of
system components and their operation will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective
devices such as panels and covers. Make sure all devices are fully functional. Do not operate the
system if these devices are not working properly. Do not deactivate or bypass automatic safety
interlocks or locked-out electrical disconnects or pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment in
humid, flammable, or explosive environments unless it has been rated for safe operation in these
environments.
• Never touch exposed electrical connections on equipment while the power is ON.
Failure to follow these instructions can result in equipment damage
1.1.5 Maintenance Safety
DANGER
Electric Shock Hazard
This equipment may contain electrostatic devices
• Do not operate a system that contains malfunctioning components. If a component malfunctions,
turn the system OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component
according to instructions provided in its manual.
Failure to follow these instructions can result in death or equipment damage
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1.1.6 Material Handling Precautions, ESD
CAUTION
Electrostatic Sensitive Devices
This equipment may contain electrostatic devices
• Protect from electrostatic discharge.
• Electronic modules and components should be touched only when this is unavoidable e.g. soldering,
replacement.
• Before touching any component of the cabinet you shall bring your body to the same potential as the
cabinet by touching a conductive earthed part of the cabinet.
• Electronic modules or components must not be brought in contact with highly insulating materials
such as plastic sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.
• The tip of the soldering iron must be grounded.
• Electronic modules and components must be stored and transported in conductive packing.
Failure to follow this instruction can result in equipment damage
Safety
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2.0 RELIANCE L-861T Elevated Taxiway Edge LED (ETES) Light
The RELIANCE ETES-L LED elevated light fixture is used to define the edges of airport taxiways and has an average LED life of
100,000 hours under high-intensity conditions and more than 180,000 hours under typical operating conditions, resulting in
significant reduction or even elimination of ongoing maintenance costs and periodic re-lamping expenses. The RELIANCE
ETES-L with arctic option prevents ice and snow buildup from obscuring light output; it melts ice similar to the way a
traditional incandescent fixture does. Not only is the light ideal for wintry conditions, but for optimal visibility during the day
because of the blue optical outer lens. 10/15 W and 20/25 W isolation transformers are available for use with RELIANCE ETES-
L fixtures to match fixture load for optimal efficiency. A standard 30/45W isolation transformer may also be used.
2.1 About this manual
The manual shows the information necessary to:
•Install
•Carry Out Maintenance
•Carry Out Troubleshooting on the ETES, in the manual referred to as the equipment.
2.2 How to work with the manual
•Familiarize yourself with the structure and content.
•Carry out the actions completely and in the given sequence.
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RELIANCE L-861T Elevated Taxiway Edge LED (ETES) Light
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3.0 RELIANCE ETES-L Introduction
See Figure 3. This section describes the ADB SAFEGATE RELIANCE L-861T elevated taxiway edge LED (ETES) light.
See Figure 4 for the main items in the assembly. Typical installation is on a L-867 light base. The housing assembly includes
the electronic package.
The optional mounting is stake mounted on a 30-inch galvanized steel stake. The fixtures can also be mounted on a base
plate for a 12- or 16-inch diameter L-867 base with 1-1/2-inch NPS or a special 2-inch NPT frangible reducer coupling for an
existing installation that has 2-inch NPT hubs in the base plate. Base mounting is recommended because maintenance is
easier to perform. Stake-mounted lights require transformers, cables, and connectors that are designed for direct earth burial.
3.1 Taxiway Edge, L-861T(L)
Compliance with Standards
FAA: L-861T(L) AC 150/5345-46 (Current Edition) and the FAA Engineering Brief No. 67. ETL Certified.
ICAO: Annex 14, Vol. 1, para. 5.3.17; 5.3.18 (for photometry)
CE: Complies with the requirements of the EMC Directive 2004/108/EC
Uses
Taxiway edge fixture is used to delineate the edges of airport taxiways.
FAA •Taxiway Edge L-861(L)
ICAO •Taxiway Edge
Power Supply
Current Driven
RELIANCE LED lights have been designed to work with any IEC or FAA-compliant transformer up to 100 W without affecting
performance or lifetime of the light or the transformer.
ETES Fixture w/ heater Fixture Load Isolation Transfmr. Isol. XF Load CCR Load
Off 12 VA 20/25 W 7.5 VA 19.5 VA
Off 12 VA 30/45 W 8.4 VA 20.4 VA
On 25 VA 20/25 W 7.5 VA 32.5 VA
On 25 VA 30/45 W 9 VA 34 VA
ETES Fixture w/out heater Fixture Load Isolation Transfmr. Isol. XF Load CCR Load
Off 12 VA 10/15 W 3 VA 15 VA
Off 12 VA 30/45 W 8.4 VA 20.4 VA
Voltage Driven
Input voltage: 95 VAC (min.) - 264 VAC (max.), 50/60 Hz
Maximum input power
(w/out heater): 10.2 VA
Maximum input power
(w/heater): 25.2 VA at 120 VAC
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RELIANCE ETES-L Introduction
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4.0 RELIANCE ETES Installation
4.1 Installation Safety Considerations
WARNING
Electric Shock
Read installation instructions in their entirety before starting installation.
• Become familiar with the general safety instructions in this section of the manual before installing,
operating, maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and
working with specific equipment.
• Follow all applicable safety procedures required by your company, industry standards and
government or other regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All
wiring must meet local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving
equipment.
Failure to follow these warnings may result in serious injury or equipment damage.
4.2 Introduction
This section provides instructions for installing the L-861T medium intensity elevated light fixture. Refer to the airport project
plans and specifications for the specific installation instructions.
4.2.1 Unpacking
The equipment is shipped ready for installation. Handle equipment very carefully to prevent component damage. Unpack the
carton upon receipt and check the contents and their condition. Note any exterior damage to the carton that might lead to
detection of equipment damage.
If you note any damage to any equipment, file a claim with the carrier immediately. The carrier may need to inspect the
equipment.
4.3 Placement
This subsection describes the placement of the L-861T light fixtures.
Follow the guidelines below, along with FAA specification AC 150/5340-30 and site plans, when placing the L-861T light
fixture.
•The L-861T light fixture is normally positioned a maximum of 10 feet (3.048 m) off the edge of the hard surface of the
taxiway, and in a straight line with all other light fixtures on the straight sections of the taxiways.
•The longitudinal spacing of the light fixtures should not exceed 200 feet (60.96 m) to define the lateral limits of the taxiing
paths. The longitudinal spacing of the lights is influenced by the physical layout of the taxiways.
•Closer spacing of the lights should be provided on short taxiway sections, curves, and entrances to taxiways from runways
or aprons.
4.4 Installation Procedures
This subsection provides installation instructions for the L-861T light fixtures.
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4.4.1 Base Mounting
L-861T light fixtures can be mounted on an L-867 base plate with a diameter and bolt-hole corresponding to either a 12-inch-
(304.8 mm-) diameter L-867B base or a 16-inch- (406.4 mm-) diameter L-867D base plate per FAA AC 150/5345-46. The base
plate is designed to receive a frangible coupling using a male thread. The standard coupling thread is 1-1/2” -12 TPI. The
optional thread is 2”-11 TPI NPS. A gasket is supplied with the base plate to form a watertight seal between the base plate
and the L-867 light base per FAA AC 150/5345-42.
•Install the base according to FAA Advisory Circular AC 150/5340-30 and site plans.
4.4.2 Light Base Mounting
To install the base, perform the following procedure:
•Install the L-867 base on undisturbed soil. If the soil is unsuitable, remove soil to an adequate depth and replace with
compacted acceptable material.
•Use light bases having a drain hole to prevent water accumulation, In closed duct systems and install in soil conditions
with good drainage.
•Orient the cable entrance hubs of the light base in the proper directions according to site plans.
•Level the light base so that the mounting flange surface is level with the finished grade.
•With the base at the proper orientation and held at proper elevation, place approximately 4-inches (101.6 mm) of concrete
back-fill around the outside base.
•If the concrete back-fill is omitted, the earth back-fill must be compacted to maintain proper elevation and orientation of
the base.
•Slope the top of the concrete away from the flange portion of the base so the sloped outer edges of the concrete are at
surface grade.
•Connect the field circuit to the appropriate isolation transformer. Refer to Power Supply.
•Use a brick to raise the transformer about 3 inches above the bottom surface of the L-867 light base to avoid the
possibility of the transformer being partially immersed in water in case water accumulates above the level of the ducts or
pipes.
After you have connected the transformer, check the continuity of the series loop.
•Wrap the connector joints in the primary circuit with at least one layer of rubber or synthetic rubber tape and one layer of
plastic tape one-half lapped, extending at least 1-1/2 inches (3.81 cm) on each side of the joint.
•Clamp the female secondary plug from the isolation transformer to the L-867 base plate fitting using the clamp device
supplied with the base plate.
•Attach the base plate ( Figure 1) with the base plate gasket to the L-867 base using six 3/8-16 stainless steel bolts. Apply a
drop of Loctite number 243 to each bolt thread, and use a torque wrench to torque bolts down to 100/110 inch-pounds
(11.3 N▪m).
•Once the base plate has been installed the light fixture assembly is ready to install.
•Connect the male L-823 plug ( Figure 2) from the light fixture to the female plug on the secondary lead of the isolation
transformer by first loosening the frangible coupling hex screw ( Figure 2) until the coupling is free. Then retighten the hex
screw finger-tight.
RELIANCE ETES Installation
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