ADE ZW60-45 User manual

OPERATING MANUAL
Electronic table scales
Control scale - Model ZW60- 5
ZW60-210531-Rev006-UM-en

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ZW60-210531-Rev006-UM-en
Table of Contents
Table of Contents .................................................................................................................. 2
1. Applications ............................................................................................................... 3
2. Delivery contents ....................................................................................................... 3
3. Safety instructions ..................................................................................................... 3
. Set up of the scales ...................................................................................................
5. Operating and display elements ................................................................................. 5
5.1 Operating Controls ................................................................................................... 5
5.2 Button terms and functions ...................................................................................... 5
5.3 Display symbols ....................................................................................................... 6
5. Battery status indicator ............................................................................................ 7
6. Operation ................................................................................................................... 7
6.1 Zeroing the scale ..................................................................................................... 7
6.2 Taring ...................................................................................................................... 7
6.3 Determining the weight ............................................................................................ 8
6. Weighing in percent ................................................................................................. 8
6.5 Piece counting ......................................................................................................... 8
6.5.1 Method 1: Unknown reference weight ............................................................ 8
6.5.2 Method 2: Known reference weight ................................................................ 8
6.6 Presetting the maximum and minimum values for audible alarm .............................. 9
6.7 Totaliser ................................................................................................................... 9
6.7.1 Manual totaliser .............................................................................................10
6.7.2 Automatic totaliser .........................................................................................10
7. Parameters ...............................................................................................................11
8. Care and maintenance ..............................................................................................13
8.1 Cleaning .................................................................................................................13
8.2 Error indication .......................................................................................................13
8.3 Storage and Transport ............................................................................................13
8. Disposal ..................................................................................................................1
8.5 Warranty .................................................................................................................1
9. Technichal Data ........................................................................................................15
10. Declaration of Conformity .........................................................................................16

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This symbol means: "Consult operating instructions". To achieve accurate re-
sults, read the instructions for use carefully before use and follow all instruc-
tions provided therein. Keep the instructions for use for future reference.
1. Applications
The ZW60 series digital checkweighing scale provides accurate, fast and versatile checkwei-
ghing and simple counting options and is designed for checkweighing in applications not re-
gulated by law.
- The ZW60- 5 scale has a rated capacity of 5 kg with a digit interval of 1 g.
- All scales are equipped with stainless steel weighing platforms and ABS plastic housings.
- All scales have sealed keypads with colour-coded membrane switches.
- The display is a highly readable liquid crystal display (LCD) with extra large digits (digit
height is 52 mm). The LCD display is equipped with a backlight that can optionally be enab-
led or disabled.
- All scales have an auto zero function, an audible alarm for preset weights, an automatic
taring, a preset taring and a totaliser that allows to save and recall the number of pieces as
a total sum.
- The scale can be switched between such units as kg, g, lbs and oz.
- Power is supplied via a 230 V mains connection or a 6 V Ah rechargeable battery.
2. Delivery contents
Included in the delivery are:
- Scales
- Rechargeable battery (integrated into the scale)
- Weighing platform
- Power adapter
- User manual incl. declaration of conformity
3. Safety instructions
It is essential that you read, understand and follow all instructions in these instructions for use
as well as the country-specific installation standards, the applicable safety regulations and
accident prevention regulations.
- Handle the scale with care and always keep in mind that it is a precision measuring instru-
ment.
- Protect the weighing platform from impacts and vibrations and do not overload the scale.
- The scale may only be operated and maintained by trained and authorised skilled person-
nel. Handling errors can lead to injuries or damage the scale.
- Before first use, make sure that the mains voltage and current type stated on the name
plate match the mains voltage and current type at the place of use.
- Lay the cables so that they cannot lead to a trip hazard.
- Lay the cables so that they cannot pose a risk of strangulation.
- Operate the device only within the permissible ambient conditions.
- Do not expose the scale to high temperatures, whether from neighbouring devices or direct
sunlight.

ZW60-210531-Rev006-UM-en
- Use the scale at constant ambient temperatures and avoid using in draughts, otherwise the
measurement results could be falsified.
- Place the scale as far as possible from other devices or sources that generate electroma-
gnetic field or other interferences (e.g. strong motors and portable and mobile HF commu-
nication devices) as these can falsify the measurement results.
- Use only approved accessories and peripherals.
- Before cleaning the device, pull the mains adapter/plug out of the socket.
- Never clean the scale with abrasive or aggressive cleaning agents.
- Do not immerse the device in water or other liquids.
- If you have problems with this device, e.g. when setting up, maintaining or using, please
contact the authorised customer service. Do not open or repair the device yourself.
- Please notify the authorised customer service if unexpected operations or events occur.
- If the weighing system is not used for a longer period of time, it should be cleaned and
stored in a protective film. The addition of a drying agent is desirable.
DO NOT use the scale:
- If the mains adapter is damaged;
- If the mains adapter is not working;
- If the battery compartment has an unnatural bulge;
- After long storage in a humid environment.
In such cases, please contact authorised customer support.
4. Set up of the scales
1. Carefully remove the delivery contents from the packaging.
2. If necessary, remove the transport lock before operating the scale. The transport lock
(if any) is located on the underside of the scale.
3. Place the scale on a stable, horizontal surface. Do not place the scale on a shaky or
vibrating table as this will cause distortion of measurement results.
. Do not place the scale near vibrating machines.
5. To align the scale, adjust the four feet of the scale so that the air bubble is exactly in
the centre of the spirit level.
6. Remove the weighing platform from the separate packaging and insert it carefully into
the holes on the top of the scale.
7. Connect the power adapter to the socket on the underside of the scale. Switch on the
scale. The on/off switch is located on the right-hand side under the housing. When
switching on the scale, the weighing platform must be unloaded. The software version
number appears on the display, followed by the maximum capacity shortly thereafter.
Then the scale runs a test programme and confirms the end of the testing routine with
a sound signal.
If the weighing platfor is loaded when switching on the scale, the
scale will not be properly calibrated and ready for use.
With the weighing platfor unloaded, switch off the scale and then
switch it on again.
8. The scale is now ready for use.
9. For accurate measurement results, the item to be weighed must be placed in the
middle of the weighing platform. The item to be weighed should not protrude beyond
the weighing platform.

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5. Operating and display ele ents
5.1 Operating Controls
5.2 Button ter s and functions
Sy bol Description Function
ZERO Zeroing
Sets the zero point for all next weighing operations. Zero is
displayed.
Secondary function: Confirms (“Enter”) adjustable parameters
or other functions.
TARE Tare
Tares the scales. Saves the current weight as a tare value,
subtracts the tare value from the weight and displays the results.
That is the net weight.
Secondary function: Increments the active digit when entering
values of adjustable parameters or other functions.
%
Percent
weighing
function
Percent function. Displays weight, unit weight and counted
quantity in counting mode.
Secondary function: Skips the active digit one place to the right
when entering values of adjustable parameters or other functions.
MODE Mode button
Changes the units in weighing mode.
Changes display between unit weight, counted quantity and total
weight in counting ode.
Displays weight in percent ode. The scale automatically
returns to percent mode in three seconds.
Secondary function: Skips the active digit one place to the left
when entering values of adjustable parameters or other functions.
PRINT Printing
Triggers data transfer to a connected printer or PC (only for
models with RS interface - special version). Otherwise without
function.
G/N
Switch
between
gross and net
weight
Switches between gross and net weight.
Secondary function: Returns (“ESC”) to operating mode while
setting adjustable parameters.
M+ Su arizing
Summarizing. Saves the current weight in memory.
Adds the value (weight or quantity) to the totaliser.

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MR Me ory recall
Memory recall button. Displays the summed total weight from the
memory.
MC Clear e ory
Memory clear button. Clears the summed total weight from the
memory.
SMPL
Piece
counting
ode
If the scale is in weighing ode, this button switches it to
counting mode.
If the scale is in counting ode, this button switches it back to
weighing mode
U.WT. Manual
weight entry Manual entry of a known weight value.
HI LIMIT Maxi u
value check
Recalls the stored maximum weight value in weighing mode or
the maximum quantity in counting mode. If the applied weight or
the applied quantity exceeds the maximum value, you will hear
an audible signal.
To enter the value, press and hold down this button for 3
seconds.
LOW
LIMIT
Mini u
value check
Recalls the stored minimum weight value in weighing mode or
the minimum quantity in counting mode. If the applied weight or
the applied quantity is smaller than the minimum value, you will
hear an audible signal.
To enter the value, press and hold down this button for 3
seconds.
0…9 / • Manual entry
of values
Numeric buttons from 0 to 9 are used to manually enter values
such as unit weight or reference quantity.
C
Clear
anually
entered
values
Clears manually entered values.
5.3 Display sy bols
The LCD display shows a value and the unit.
In addition, the display shows symbols for tare (TARE), gross weight (GROSS), zero position
(ZERO) and low bat-tery charge.
Sy bol Meaning
Battery Battery charging required.
STABLE The weight shown on the display is stable.
ZERO The scale is in zero position.
GROSS The weight shown on the display is the gross weight.
NET The weight shown on the display is the net weight.
PCS The scale is in piece counting mode.
% The scale is in percent weighing mode.
M+ The display shows the result from the totaliser.

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5.4 Battery status indicator
The scales are intended for rechargeable battery and/or mains operation. The rechargeable
battery life is up to 100 hours depending on the set parameters.
When the rechargeable battery needs to be recharged, the battery symbol appears on the
display. The scale will operate for about 30 minutes. After this time, the scale will switch off
automatically to protect the rechargeable battery from damage. If the scale is switched on
when the battery charge is low, “bAt Lo” will appear on the display every 5 minutes.
To recharge the rechargeable battery, simply plug the power adapter into the scale and switch
on the mains voltage. The scale does not need to be switched on. The rechargeable battery
must be charged for 12 hours to its full capacity.
The scales are delivered with partially charged rechargeable batteries. Since a rechargeable
battery may get discharged in storage, it must be fully charged before the first use.
LED display
Green Battery is fully charged.
Yellow The yellow light indicates that the rechargeable battery should be charged longer
(preferably overnight).
Battery is charging.
red Battery almost discharged. Please charge immediately. Charging can take up to
twelve hours.
In case of improper use of the rechargeable battery or if the rechargeable battery is used for
several years without replacement, it is possible that the rechargeable battery will no longer
be fully charged. If the rechargeable battery life becomes unacceptable, contact your customer
service representative or the manufacturer.
6. Operation
6.1 Zeroing the scale
When the gross weight is within ±2% of zero, a new zero point is set as when the scale is
switched on. When the gross weight exceeds ±2%, the tare function is performed.
You can set the zero point at any time by pressing the ZERO button. All weighing and counting
operations are performed from this point. Normally, it is only necessary if the weighing platform
is unloaded. When the zero point is reached, the display shows “Zero”.
Notice: The scale has an auto zero function to account for small deviations or accumulation
of items on the weighing platform. However, it is possible that you will need to press ZERO to
reset the scale to zero if small weight quantities are displayed while the weighing platform is
unloaded.
6.2 Taring
Press the TARE button to tare the scale. The displayed weight will be saved as a tare weight
and the value will be subtracted from the display. Zero remains on the display. The display
will show “NET”.
When a product is added, only its weight is shown on the display. The scale can be tared for
a second time if another product is to be added to the first one. This process can be repeated
until the upper limit of the tare range is reached.

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When the container is removed, a negative value is shown on the display. If the scale has
been tared before removing the container, this value will be the gross weight of the container
plus all products that have been removed. “ZERO” appears on the display.
6.3 Deter ining the weight
To determine the weight, first possibly tare the container as described above.
Then place the items to be weighed on the weighing surface. The display will show the
applied weight including the selected unit of weight.
6.4 Weighing in percent
The scale provides for weighing in percent. The reference quantity is given as 100%. Any
additional weight placed on the scale will be displayed as a percentage of the reference
quantity.
Place the reference weight on the weighing surface and press the % button as soon as
STABLE appears on the display.
The reference weight is now displayed as 100.00%.
Now place additional weight on the weighing surface or remove some items from it: the
display will show the applied weight in % of the reference weight.
Press the % button to return to the weighing mode.
6.5 Piece counting
6.5.1 Method 1: Unknown reference weight
First possibly tare the empty container as described above and leave it on the weighing
surface.
Press the SMPL button to start counting pieces.
Place a certain number of items to be weighed on the weighing surface. You must know the
exact number. Enter this number using the numeric keypad.
Press the SMPL button again.
If additional weight is now placed on the weighing surface, the display will show the quantity
corrected accord-ingly.
Press the MODE button to switch the display between the counted quantity, unit weight, total
weight and again the counted quantity.
Press the SMPL button to switch the scale back to weighing mode.
6.5.2 Method 2: Known reference weight
First tare the empty container as described above and leave it on the weighing surface.
You can enter a known reference weight using the numeric keypad by pressing the U.WT.
button.
Confirm the value by pressing the U.WT. button again.
Now place the weight to be counted on the weighing surface and the display will show the
number of applied pieces.
Press the MODE button to switch the display between the counted quantity, unit weight and
total weight.
Press the SMPL button to switch the scale back to weighing mode.

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6.6 Presetting the axi u and ini u values for audible alar
The ZW60 checkweighing scale has a programming function that emits an audible signal when
a user-defined number of pieces or weight is either reached (minimum) or exceeded
(maximum).
More information about the audible signal setting can be found in chapter “Parameters”.
- In weighing mode, press the HI LIMIT or LOW LIMIT button to recall the currently stored
maximum or mini-mum weight.
- In counting mode, press the HI LIMIT or LOW LIMIT button to recall the currently stored
maximum or mini-mum quantity.
- To change the values, keep the button pressed in the respective mode until the current
value flashes on the display.
- To reset the value to zero, press the C button.
- Now enter the maximum or minimum value using the numeric keypad and confirm the
selection with HI LIMIT or LOW LIMIT.
- The scale will return to weighing mode.
- When the weighing surface is loaded, arrows on the display indicate whether the weight is
below or above the values and an audible signal is emitted based on the settings made (see
chapter PARAMETERS).
Both values are set: When the weight is within the set values, the display
shows OK.
The minimum value is set
and the maximum value is
zero:
The display shows OK as long as the weight is lower than
the set minimum value. When the applied weight exceeds
the minimum value, the display shows HIGH.
The minimum value is
zero and the maximum
value is set:
The display shows LOW as long as the applied weight is
lower than the set maximum value.
When the applied weight exceeds the maximum value, the
display shows OK.
Both values are set, but
the minimum value
exceeds the maximum
value:
The audible signal is not emitted.
The display shows LOW as long as the applied weight is
lower than the set minimum value and HIGH if the weight
is greater than the set minimum value.
Please note that to be able to use this control function, the weight ust
be 20 ti es the dividing incre- ent of the scale.
- To disable the control function, enter zero for the minimum and maximum values as
described above and save your entry with ZERO.
6.7 Totaliser
The ZW60 series scale can be set so that successively applied weights are added to the
scale’s totaliser either automatically or by pressing the M+ button. The selection of manual or
automatic totalisers can be changed using the parameter settings.
The totaliser is enabled only in weighing mode. This function is disabled in counting or
percent weighing mode.
When the totaliser is enabled, M+ appears flashing on the display.

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6.7.1 Manual totaliser
The scale can be set so that the weight valueson the display are added to the values in the
totaliser by pressing the M+ button.
The display shows “AC 1” first and then the currently stored total weight for approx. 2
seconds before returning to the normal weighing mode.
If a printer or PC is connected via the RS232 interface (optional, not upgradeable), the result
will be output ac-cordingly.
Remove the applied weight.
As soon as the scale returns to zero position, a second weight can be applied.
Press the M+ button to add the value to the totaliser.
The display now shows “AC 2” first and then the currently stored total weight for approx. 2
seconds before re-turning to the normal weighing mode.
This process can be repeated until all weights have been added.
A total of 99 operations can be performed or until the rated capacity of the scale has been
reached.
When the weighing surface is unloaded and the display shows zero, press the MR button to
recall the stored value. Now the scale display shows the number of weights as “AC xx” and
the total weight before returning to zero.
The total weight may also be output to a connected printer or PC via the RS232 interface
(optional, not upgrade-able).
To clear the totaliser, press the MC button..
The M+ su function is enabled only if the display shows “STABLE”.
6.7.2 Auto atic totaliser
The scale can be set so that the weight values on the display are automatically added to the
values in the totalis-er. For this purpose, parameter P6 “Ato” must be enabled (setting = Au
on). For more details, see parameter settings.
When the automatic totaliser is enabled, the display shows AUTO.
Put a weight on the weighing surface. As soon as the scale is stable, it will automatically add
the weight to the totaliser. This is confirmed by an audible signal.
Remove the weight from the weighing surface.
The display now shows “AC 1” and then the stored total weight before the scale returns to
the normal weighing mode.
As soon as the scale returns to zero position, a second weight can be applied, and the
weight will automatically be added to the totaliser.
A total of 99 operations can be performed or until the rated capacity of the scale has been
reached.
The total weight can be recalled as described above.
When the weighing surface is unloaded and the display shows zero, press the MR button to
recall the stored value. Now the scale display shows the number of weights as “AC xx” and
the total weight before returning to zero.
The total weight may also be output to a connected printer or PC via the RS232 interface
(optional, not upgrade-able).
To clear the totaliser, press the MC button.

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7. Para eters
To set the parameters, go to a saved menu. The parameters are divided into two sections:
one section for the user and the other one for the authorised technician.
To set the parameter menus, press the TARE button during the test run of the display after
switching it on.
The display now shows “P0 CAL” for external calibration.
This function is only reserved for use by authorised technicians!
To navigate through these functions, press the % button to move to the next parameter or
the MODE button to access the previous parameter.
To make changes to the parameter settings, enter the menu by pressing the ZERO button.
To make changes to individual parameter settings, press the % button (moves to the next
higher setting) or the MODE button (moves to the next lower setting).
Press the ZERO button again to save your entries.
Press the G/N button to exit the menu without saving.
Please note that so e functions are only reserved for use by authorised
technicians according to the overview below!
PARA-
METER
SUB-PARA-
METER DISPLAY SETTING
P0 CAL External calibration.
Reserved for use by authorised technicians only.
P1 LCA Linearity calibration.
Reserved for use by authorised technicians only.
P2 CAP Capacity setting.
Reserved for use by authorised technicians only.
P3 Fdn Division setting.
Reserved for use by authorised technicians only.
P Unt UNIT Unit setting: kg, g, lb, oz.
on Selected units enabled.
of Selected units disabled.
P5 ACC Accumulation Sum function setting.
on Sum function enabled.
of Sum function disabled.
P6 Ato Auto Accum. Automatic sum function setting.
Options: Au on / Au off / P Cont / ASK
Au on Auto on: automatic sum function enabled.
Au of Auto off: automatic sum function disabled.
P cont

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PARA-
METER
SUB-PARA-
METER DISPLAY SETTING
ASK Question mode, bi-directional. Command R: Read
data, Command T: Tare, Command Z: Zero.
P7 Prt Printer settings.
P8 LP Printer language selection setting.
P9 bUd Baud Rate
b 600
b 1200
b 2 00
b 800
b 9600
Setting the required baud rate for communication
speed via the RS232 interface.
Standard baud rate 800.
P10 Fd Zero-tracking Zero tracking setting.
Reserved for use by authorised technicians only.
P11 bL Backlight Backlight setting.
Options: Auto / on / off.
Auto Backlight is enabled when the weighing surface is
loaded.
on Backlight is permanently enabled.
of Backlight is permanently disabled.
P12 bP BEEP Audible signal setting for checkweighing.
0 Audible signal is disabled.
1 Audible signal between two values is enabled.
2 Audible signal beyond two values is enabled.
P13 ti Time
Year, date and time setting.
Navigate within the digits with % and MODE,
increase the digits by 1 with TARE, confirm and
save with ZERO.
20FF Setting the year.
1F3F Setting the date (format: month - day).
3FFF Setting the time (format: hours - minutes).
Accidental or intentional changes to these para eters by unauthorised
persons can significantly affect the scale functionality!

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8. Care and aintenance
8.1 Cleaning
Disconnect the mains plug before cleaning the scale. Use only a damp cloth or an ordinary
disinfectant for cleaning. Do not use aggressive liquid cleaning agents, abrasive or acidic
detergents or white spirit.
Make sure that no liquid cleaning agent or water penetrates the scale and always follow the
manufacturer's instructions for use.
8.2 Error indication
An error message may appear on the scale display during the switch-on self-test or during
operation. The mean-ing of the error messages is described below. If an error message is
displayed, switch off the scale, then switch it on again, repeat the procedure that caused the
error message, and finally perform calibration or other functions.
If the error essage still appears, contact your custo er service
representative for further assistance.
ERROR
MESSAGE DESCRIPTION POSSIBLE CAUSES
Err
The switch-on zero exceeds
the permissible value
(typically % of the maximum
weighing range) when the
scale is switched on or when
the ZERO button is pressed.
The weighing platform has already been loaded
when the scale has been switched on.
Weighing platform overload when the scale is set to
zero.
Improper calibration of the scale
Damaged load cell
Damaged electronics
Err 5 Keypad fault
Improper use of the scale.
Err 6
Wrong indication of the AD
converter when the scale is
switched on.
Weighing platform not installed
Damaged load cell
Damaged electronics
Err 7 Current weight cannot be set
as 100%.
This error message is displayed when the % button
is pressed in zero position.
Err 8 Calibration error
Wrong calibration.
If the problem persists, contact your customer
service representative.
Err 9
Scale is not stable. Display
does not return to zero.
This message can only appear when the scale is
switched on. In this case, keep the scale stable or
warm up the scale for a few minutes.
8.3 Storage and Transport
Keep all parts of the packaging in case you need to return the shipment to avoid possible
damage during transportation.

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8.4 Disposal
Waste electrical equip ent do not belong in household waste.
Devices with this arking ay not be disposed of as residual waste,
but ust be recycled.
Re ove (if possible) all batteries and rechargeable batteries fro the
devices and send the to the battery disposal.
Make sure that only depleted batteries or batteries with insulated
poles are disposed of so that there is no short circuit!
8.5 Warranty
ADE will repair or replace this product if evidence is provided that it has failed within 1 year
from the date of sale (proof of purchase is required) due to lack of workmanship or defective
material. All moving parts, such as batteries, cables, etc. are excluded.
The use of accessories other than those approved by ADE, especially batteries, will void the
warranty.
This warranty does not cover external normal wear and tear or damage caused by accident
or misuse. The war-ranty will not apply for devices that have been opened by unauthorised
persons. The statutory rights of the customer are not affected by this agreement in any way.
The dealer from whom the scale was purchased is responsible for complaints, customer
service and spare parts.

ZW60-210531-Rev006-UM-en 15
9. Technichal Data
Model: ZW60- 5
Capacity 5 kg
Graduation d 1 g
Resolution 1: 5,000
Tare range up to 5 kg
Reproducibility 1 g
Linearity ± 1 g
Units of measurement g
Interface RS232 data output (optional only, not upgradeable)
Stabilisation time Typically 2 seconds
Operating temperature 0°C – 0°C
Protection type IP
Power supply 6 V/DC / Ah rechargeable battery, 230 V mains connection via
power adapter
Calibration With external weight
Display 6-digit LCD digital displays, 52 mm digit height
Housing ABS plastic housing, stainless steel weighing platform
Weighing platform 365 x 235 mm
Housing dimensions (WxDxH) 365 x 365 x 135 mm
Net weight 5.1 kg
Applications Multi-purpose scale with simple piece counting function
Functions Weighing, piece counting, totaliser, freely programmable minimum
and maximum values with audible signal, automatic switch-off,
backlight
Power supply 6 V/DC / Ah internal rechargeable battery
230 V power adapter
Power consumption approx. 20 mA DC (without backlight)
approx. 0 mA DC (with backlight)

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10. Declaration of Confor ity
Manufacturer: ADE Germany GmbH
Neuer Höltigbaum 15
221 3 Hamburg / Germany
℡ + 9 0 32 776 - 0
 + 9 0 32 776 - 10
 [e-mail]

www.ade
-
germany.de
Declaration of confor ity by the anufacturer
This product has been manufactured in accordance with the harmonised European
standards. They conform to the regulations of the EC-directives listed below:
- EMC Directive 201 /30/EU
- Low voltage directive 201 /35/EU
- RoHS Directive 2011/65/EC
in the currently valid versions.
This declaration will lose its validity if any modification is made to the scale without our
consent.
Hamburg, May 2021
ADE Ger any G bH
Neuer Höltigbaum 15
D-221 3 Hamburg

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Händler: