Adixen ASM 142 User manual
ASM 142
/
142
D
ASM
GRAPH
/
GRAPH
D
/
GRAPH D+
HELIUM LEAK DETECTOR
User
’
s
Manual
Gb 02834
-
Edition
04
-
Feb
08
Al
c
a
t
e
l
Vacuum Technology,
as
part of the Alcatel-
L
u
c
e
n
t
Group, has been
s
uppl
y
ing
vacuum pump
s
,
helium and hydrogen leak detection
s
y
s
t
e
m
s
,
plasma sensors, vacuum mea
s
ur
e
m
e
n
t
for
s
eve
r
a
l
y
ea
r
s
.
Thanks
to i
t
s
complete range of produ
c
t
s
, the
company
has
become an
e
ss
e
n
t
i
a
l player in
multiple
a
ppli
c
a
t
ion
s
: in
s
t
rum
e
n
t
a
t
ion,
Re
s
ea
r
c
h
&
D
eve
lop
e
m
e
n
t
, indu
s
t
r
y
and
s
e
mi
c
ondu
c
t
or
s
.
Alcatel Vacuum
Technology
has
launched
Adixen, i
t
s
new brand name, in recognition o
f
the
c
omp
a
n
y
’
s
international
s
t
a
nding in vacuum
po
s
i
t
ion.
With both
ISO
9001 and 14001
c
e
r
t
i
fi
c
a
t
ion
s
,
the
F
r
e
n
c
h company
is
an acknowlegded expert
in
service
and
s
uppor
t
, and
Adixen produ
c
t
s
have
the high
e
s
t
quality and
environmental
s
t
a
nd
a
r
ds
.
With 45
years
of
experience, AVT
today
has
a
w
orld
w
id
e
presence,
through i
t
s
international network that in
c
lud
e
s
a whole ho
s
t
of
experienced subsidiaries, di
s
t
ribu
t
or
s
and
a
g
e
n
t
s
.
The
fi
r
s
t
s
t
e
p
was
the founding of Alcatel Vacuum
P
rodu
c
t
s
(Hingham- MA)
in the United
S
t
a
t
e
s
,
t
hir
t
y
years
ago,
reinforced
today by 2 o
t
h
e
r
s
US subsidiaries
in
F
r
e
mon
t
(CA)
and
Tempe
(
A
Z
)
.
In
E
urop
e
, A
V
T
F
-
F
r
a
n
c
e
h
ea
dqu
a
r
t
e
r
s
and i
t
s
s
ub
s
idi
a
ri
e
s
,
Alcatel
Hochvakuumtechnik (Germany),
Alcatel Vacuum
Technology
UK
(
S
c
o
t
l
a
nd
)
, Alcatel Vacuum
T
e
c
hnolog
y
Benelux
(
N
e
t
h
e
rl
a
n
ds
)
, Alcatel Vacuum
S
y
s
t
e
m
s
(
I
t
a
l
y
)
and more recently Adixen
S
e
n
s
i
s
t
or
AB
in
S
w
e
d
e
n
(
in
2007)
form the foundation for the
E
urop
ea
n partner
n
e
t
w
ork.
In Asia,
our
presence
s
t
a
r
t
e
d in 1993 with Alcatel
Vacuum Technology
(
J
a
p
a
n
)
,
and has been
s
t
r
e
ng
t
h
e
n
e
d
with Al
c
a
t
e
l
Vacuum Technology Korea (in 1995),
Alcatel
Vacuum
Technology Taiwan (in 2001),
Alcatel Vacuum
Technology
S
ing
a
por
e
, Alcatel Vacuum
T
e
c
hnolog
y
S
h
a
ngh
a
i
(China) (in
2004).
This
organization
is
rounded off by more than 40
r
e
pr
e
s
e
n
s
a
t
i
v
e
s
based
in a
v
a
ri
e
t
y
of
c
on
t
in
e
n
t
s
.
Thus,
whatever the
c
ir
c
um
s
t
a
n
c
e
s
, the
users
of Adixen
produ
c
t
s
can
always
rely on quick
s
uppor
t
of our
s
p
e
c
i
a
li
s
t
s
in
Vacuum
T
e
c
hnolog
y
.
A very wide range of helium leak
GB00204 -
Edition
05 -
September
06
detectors
Dear customer,
You have just bought an
Adixen leak detector.
We would like to thank you
and we are proud to count
you among our customers.
This
product is a result of
the experience acquired
over 35 years by Alcatel
Vacuum
Technology France
in vacuum and leak
detection technology.
The applications of helium
leak testing are extremely
diversified ranging from
high-tech
installation
maintenance to high-
speed testing of industrial
products.
Each product of the Adixen
detector range is designed
to meet the specific needs
of each application:
•
portability,
•
high sensitivity,
•
pumping capacity,
•
pumping type,
•
automation and
integration in an industrial
process.
1/2
A very wide range of helium leak
GB00204 -
Edition
05 -
September
06
detectors
This
product
complies
with the
requirements
of
European
Directives,
listed in the Declarationof Conformity containedin G100 of this
manual.
These Directives
are
amended
by
Directive
93/68/E.E.C
(E.C.
Marking).
The
Declarationof Conformity and
Safety Instructions
are available
in German,
Spanish,
Italian,
Portuguese, Dutch
and Danish
languagesat the end of this manual.
Copyright/Intellectual property:
The use
of Adixen
products
are
subject
to copyright and intellectual
property rights in force in any jurisdiction.
All rights
reserved,
including copying this
document
in whole or
any part without prior written authorization from Alcatel Vacuum
T
echnology
France.
Specifications
and information are
subject
to
change
without notice
by from Alcatel
Vacuum
T
echnology
France.
2
/
2
M
anual reference
: 107817
e
dition
:
07 - March 2009
Software version:
ASM
142
/
A
S
M
G
R
A
P
H
:
L
0088
v3.1 r
.02
ASM
142
D
/
A
S
M
G
R
A
P
H
D
/
ASM
G
R
A
P
H
D+:
L
0114
v3.1 r
.02
General
contents
ASM
142 -
ASM
142 D
ASM GRAPH
-
ASM GRAPH
D
ASM GRAPH
D+
User
’
s
Manual
GB00205 -
Edition
07 - March 09
Preliminary
remarks
Throughout
this
User’s
Manual, you could find this type of message
“Summary of screen
C
140”: it
refers
to a specific chapter of the
User’s
Manual.
Please
read it for further information.
Chapter
A
INTRODUCTION
A 100
-
Introduction
to the ASM 142 series
A 200
-
ASM 142
-
Detector
operating principle
A 201
-
ASM 142 D
-
Detector
operating principle
A 202
-
ASM 142 Graph D+
-
Detector
operating principle
A 300
-
Analyzer cell operating principle
A 400
-
Testing
methods
A 401
-
About Helium and Hydrogen
A 500
-
Operator interface: control panel
A 600
-
Options
A 700
-
Accessories
A 800
-
ASM 142
-
T
echnical
characteristics
A 801
-
ASM 142 D
-
ASM Graph D+
-
T
echnical
characteristics
A 900
-
Dimensions
A 901
-
Dimensions
ASM Graph D+
Chapter B
INSTALLA
TION
B
100
-
Safety instructions
B
110
-
Unpacking
-
Storage
-
T
ransportation
B
200
-
Neutral gas purge and inlet vent connection
B
201
-
Neutral gas purge installation (accessory)
B
210
-
Connecting the
detector
to the installation
B
211
-
Connecting the
detector
to the installation: ASM graph D+
B
300
-
Controlling the
detector
with the I/O interface
B
310
-
Controlling the
detector
with a
PC computer
through the
RS
232 interface
B
320
-
Connecting the
detector
directly to a printer or another device
B
400
-
Before
starting up the leak detector
Chapter C
OPERA
TION
C
100
-
Factory
configuration of the leak
detector
parameters
C
110
-
Operating principle of the control panel
C
120
-
Setting
and
maintenance
part
presentation
of the control panel
C
130
-
Access
to level 4
-
Password
C
140
-
Summary
of screens
C
200
-
Starting up
/
Switching off the leak detector
C
210
-
How to
use
the leak detector: 2 methods
C
211
-
Operation of the leak detector
C
300
-
Calibration of the leak detector
C
301
-
Basic
internal calibration of the leak detector
C
302
-
Advanced internal calibration of the leak detector
C
303
-
External
calibration of the leak detector
C
304
-
Correction factor
C
305
-
Calibrated leak
values
programming
C
306
-
Adaptor for calibrated leak in sniffing mode
C
400
-
Remote
control
C
410
-
Headphone and loudspeaker
C
430
-
3
masses
option
C
440
-
Control panel with graphic interface
C
450
-
Long
distance sniffer probe and Helium spray gun
Alcatel Vacuum
T
echnology
France
-
User’s
Manual ASM
142/142
D - ASM
GRAPH/GRAPH D/GRAPH
D+
1/3
M
anual reference
: 107817
e
dition
:
07 - March 2009
Software version:
ASM
142
/
A
S
M
G
R
A
P
H
:
L
0088
v3.1 r
.02
ASM
142
D
/
A
S
M
G
R
A
P
H
D
/
ASM
G
R
A
P
H
D+:
L
0114
v3.1 r
.02
General
contents
ASM
142 -
ASM
142 D
ASM GRAPH
-
ASM GRAPH
D
ASM GRAPH
D+
User
’
s
Manual
GB00205 -
Edition
07 - March 09
C
500
-
Inlet vent
C
510
-
Bargraph zoom
C
520
-
Audio alarm/Digital voice
C
530
-
Cycle end
C
540
-
Zero function
C
550
-
Memo function
C
560
-
Helium pollution prevention
C
570
-
Date
-
Time
-
Language
-
Unit
C
580
-
Fault
/
information indicator and display
Chapter
D
MAINTENANCE
-
TROUBLESHOOTING
D 100
-
T
able of
preventive maintenance
intervals
D 200
-
Maintenance message
D 300
-
General
troubleshooting
guide
D 300/D 400
-
General
troubleshooting
guide/Symptoms description
D 400
-
Symptoms
description
Chapter E
MAINTENANCE
SHEETS
E
100
-
Maintenance operations introduction
E
110
-
ASM 142
/
ASM 142
S -
Access
to internal components
E
111
-
ASM 142 D
-
ASM Graph D+
-
Access
to the internal components
E
120
-
Sending the leak detection for reparation to a
service
center
E
400
-
Basic maintenance
of the analyzer cell
E
530
-
Valves
installation and maintenance
E
560
-
Replacement
of the internal calibrated leak
E
600
-
Remote
control
E
610
-
Long
distance sniffer probe and Helium spray gun
E
710
-
Primary
pump
maintenance (AMD
1
)
E
730
-
Starting of the
molecular
and
turbomolecular
pumps
E
740
-
Greasing
molecular
and
turbomolecular
pumps
E
750
-
Primary
pump maintenance
Chapitre
F
COMPONENTS
F
000
-
Spare
parts instructions
of use
F
001
-
AVTF Customer Service
Offer
F
100
-
T
ools
F
200
-
Monitoring and display
F
300
-
Power and electrical supply
F
400
-
Automatic control
system
and
electronic
circuits
F
500
-
Measurement
F
600
-
ASM 142
-
Pumping
F
600
-
ASM 142 D
-
Pumping
F
700
-
Valves
F
800
-
ASM 142
-
Pipes
-
Connections
-
Seals
F
800
-
ASM 142 D
-
Pipes
-
Connections
-
Seals
F
900
-
Cover
F
1000
-
Options
-
Accessories
F
1100
-
Pictures
of components
2
/3
Alcatel Vacuum
T
echnology
France
-
User’s
Manual ASM
142/142
D - ASM
GRAPH/GRAPH D/GRAPH
D+
M
anual reference
: 107817
e
dition
:
07 - March 2009
Software version:
ASM
142
/
A
S
M
G
R
A
P
H
:
L
0088
v3.1 r
.02
ASM
142
D
/
A
S
M
G
R
A
P
H
D
/
ASM
G
R
A
P
H
D+:
L
0114
v3.1 r
.02
General
contents
ASM
142 -
ASM
142 D
ASM GRAPH
-
ASM GRAPH
D
ASM GRAPH
D+
User
’
s
Manual
GB00205 -
Edition
07 - March 09
Chapter
G APPENDIX
G 100
-
Declaration of
confor
mity
G 200
-
ASM 142
-
Wiring
diagrams
G 201
-
ASM 142 D
-
Wiring
diagrams
G 300
-
Analog
output
G 400
-
Long
distance sniffer probe
user
manual
G 500
-
Helium spray gun
user manual
G 600
-
Safety
questionnaire
G 800
-
T
ools
Indicates
a potentially hazardous situation which, if not avoided,
could resultin property damage.
CAUTION
Indicates
a potentially hazardous situation which, if not avoided,
could resultimmoderate or minor injury. It may also be
used
to alert
against unsafepractices.
CAUTION
Indicates
a potentially hazardous situation which, if not avoided,
could resultin death or
severe
injury.
W
ARNING
Indicated an imminently hazardous situation that, if not avoided,
will resultin death or
severe
injury
(extreme
situations).
Alcatel Vacuum
T
echnology
France
-
User’s
Manual ASM
142/142
D - ASM
GRAPH/GRAPH D/GRAPH
D+
3
/3
Introduction
A
ASM
GRAPH
- ASM
GRAPH
D
GB00206 -
Edition
03 -
June
08
ASM 142 - ASM 142 D
Preliminary
remarks
ASM
GRAPH
D+
User
’
s
Manual
Detailed contents
Throughout
this
User’s
Manual, you could find this type of message
“Summary of screen
C
140”: it
refers
to a specific chapter of the
User’s
Manual.
Please
read it for further information.
A 100
Introduction
to the ASM142 series
-
A new generation of Adixen helium leak detector
A 200 ASM142 -
Detector
operating principle
-
Vacuum
circuit
-
Stand-by
mode
-
Roughing
mode
-
Gross leak
test
mode
-
Normal
test
mode
-
Sniffing
test
mode
A 201 ASM142 D -
Detector
operating principle
-
Vacuum
circuit
-
Stand-by
mode
-
Roughing
mode
-
Gross leak
test
mode
-
Normal
test
mode
-
Sniffing
test
mode
A 202 ASM142 Graph D+ -
Detector
operating principle
-
Vacuum
circuit
-
Stand-by
mode
-
Roughing
mode
-
Gross leak
test
mode
-
Normal
test
mode
-
Sniffing
test
mode
A
300
Analyzer
cell
operating
principle
-
Description
-
Design and manufacture
A
400
T
esting
methods
-
Overview
-
Helium
concentration
and signal displayed
-
Spray method (inboard testing)
-
Sniffer method (outboard testing)
-
Bombing method
A 401 About Heliumand hydrogen
-
Helium
-
Helium and leak detection: which purity?
-
Hydrogen
A 500 Operator interface: control panel
1/2
Introduction
A
ASM
GRAPH
- ASM
GRAPH
D
GB00206 -
Edition
03 -
June
08
ASM 142 - ASM 142
D
ASM
GRAPH
D+
User
’
s
Manual
Detailed
contents
A 600 Options
-
Which options for which model?
-
Metal
seals
-
Inlet port
-
Units
-
Languages
-
3 masses
-
Automatic
test
chambers
-
Roughing system
-
Interface
board
-
Remote
control cable length
- Test
of gas
line
-
Stainless steel
cover
(UCT)
-
Control panel with graphic interface
-
Control panel racks
-
Sniffing
-
Cables
lengths
A 700
Accessories
-
Which
accessories
for which model?
-
Remote
control
-
Long Distance
Sniffer probe
-
10 m/30 feet
LDS
extension
-
Headphone
connector
-
T
ranspor
t
car
t
-
Foot pedal for cycle
command
(1.5 m/5 feet)
-
Calibrated Helium leaks
-
Calibration
accessor
y
-
Spray probe
-
Inlet adaptor
-
Printer
-
Inlet filters
-
Short
distance sniffer probe (to be
connected
to the inlet part of a leak detector)
-
Bombing chamber
- Test
chambers
-
Neutral gas vent line kit
-
4 swiveling
wheels
kit (Ø125 mm)
-
Covered sniffer probe and
remote
control kit
-
Bottle
handle for cart
-
Built-in
mini-printer
-
2005 IS
Pump
-
Pressure measurement
kit
-
Ventilation
Kit
-
Bottle
handle for cart
A 800 ASM142 -
T
echnical
characteristics
A 801 ASM 142 D - ASMGraph D+ -
T
echnical
characteristics
A 900
Dimensions
A 901
Dimensions
- ASMGraph D+
2
/2
A
100
ASM
142
ASM
Graph
ASM
142 D
ASM
Graph
D
ASM
142
S
ASM
Graph
D+
high
performances, such
as,
a roughing capacity of 7 CFM
(60 l/mn) with a usable helium
sensitivity
in the
10
-
11
atm.cc/
sec range.
x
x
x
high
performances, such
as,
a dry roughing capacity of 0.9
CFM
(1.5 m3/h) with a usable
helium sensitivity
in the 10-11
atm.cc/sec
range.
x
x
x
a
usable helium
sensitivity
in the
10-7
atm.cc/sec
range (with
auto-zero
function).
x
comprehensive
control
panel
with two
distinct
areas (one
for the operation of the unit,
the
other
for
entering
the
test
parameters).
x
x
x
x
x
x
evolved features
to assist
the
operator in his daily
operation
(auto-calibration,
auto-zero,
helium
signal direct readout,
...).
x
x
x
x
x
x
very rugged
design, based on
field-proven components,
which
makes
it ideal for any industrial
environment.
x
x
x
x
x
x
various accessories
to
reinforce
the
versatility
of the
product (remote control,
sniffer
probe).
x
x
x
x
x
x
totally dry leak detector.
x
x
x
specific to sniffing
test
mode
applications.
x
graphic interface.
x
x
GB 00207
-
Edition 04
- June
08
Introduction to the ASM 142 series
A new generation
of
Adixen helium
leak
detector
The
ASM
142/142 D/142
S/ASM Graph/ASM Graph
D/
ASM
Graph D+ are
universal helium
leak
detectors
which
set
new
performance standards
for
multi-purpose
unit.
These detectors
are the
end-result
of an
innovative engineering
approach
utilizing the
latest electronics technologies
and
vacuum concepts,
which
make them
a truly
universal
unit:
Model photographed:
ASM
142
We
suggest
that you read this manual before you start to use
your
detector
to obtain optimum
levels
of
performance
and
complete
satisfaction.
1/
1
A
200
ASM 142 detector operating principle
GB 00208
-
Edition 03
- June
08
Vacuum
circuit
1
2
V
T3
3
VA1
7
18
VC
V
T2
5
8
V
S
4 VR1 VR2
VT1
Bacosol
valve
Minisol valves
15
Reference correspondence between
v
a
l
v
e
/
v
a
c
uum
block marks
E
530
1 Preamplifier
2 Analyzer cell
3
Detector
inlet port
4 Internal calibrated leak
5 Inlet
pressure
gauge
7 Vent connector
8
Long
distance sniffer connector
15
Roughing
primary pump
(RVP
20 0)
18
Detection molecular
pump (AMP
007I)
VA1 Inlet vent valve (6 points)
VR1
Roughing
valve ( point)
VR2
Roughing
valve (2 points)
VT1
Exhaust
valve (3 points)
VT2
Detection
valve (4 points)
VT3
Detection
valve (5 points)
V
S
Sniffing valve (9 points)
V
C
Calibration valve (7 points)
/4
A
200
ASM 142 detector operating principle
GB 00208
-
Edition 03
- June
08
Stand-by mode
3
1
2 VA1
7
18
V
T1
15
Roughing
mode
(Patm
to 10 mbar inlet
3
pressure)
5
V
R1
VR2
15
2
/4
A
200
ASM 142 detector operating principle
GB 00208
-
Edition 03
- June
08
Gross
leak
test
mode
(10 mbar to
5x10-1 mbar
inlet
pressure)
1
2
18
VT1
3
VR1
5
VR2
15
1
3
2
V
T3
Normal
test
mode
(lower than
5x10-1 mbar
inlet
pressure)
18
VT1
VT2
5
15
3
/4
A
200
ASM 142 detector operating principle
GB 00208
-
Edition 03
- June
08
Sniffing
test
mode
1
3
2
VA1
7
18
8
V
S
VT1
15
4
/4
A
201
ASM 142 D detector operating principle
GB 01476
-
Edition 03
- June
08
Vacuum
circuit
1
2
V
T3
3
VA1
7
18
VC
V
T2
8
V
S
4
VT1
VR1
5
VR2
10 12 16
15
Bacosol
valve
Minisol valves
Reference correspondence between
v
a
l
v
e
/
v
a
c
uum
block marks
E
530
1
Preamplifier
V
A1
Inlet vent valve (6 points)
2
Analyzer cell
V
R1
Roughing
valve (1 point)
3
Detector
inlet port
V
R2
Roughing
valve (2 points)
4
Internal calibrated leak
V
T1
Exhaust
valve (3 points)
5
Inlet
pressure
gauge
V
T2
Detection
valve (4 points)
7
Vent connector
V
T3
Detection
valve (5 points)
8
Long
distance sniffer connector
V
S
Sniffing valve (9 points)
10
Outlet pump connector
V
C
Calibration valve (7 points)
12
Purge
filter
15
Roughing
pump (AMD
1
)
16
Roughing molecular
pump
(MDP
5006 HDS)
18
Detection molecular pump (AMP
007I)
1/4
A
201
ASM 142 D detector operating principle
GB 01476
-
Edition 03
- June
08
Stand-by mode
1
2
18
3
VA1
7
V
T1
16
15
Roughing
mode
3
(Patm
to 10 mbar inlet
pressure)
5
V
R1
VR2
16
15
2
/4
A
201
ASM 142 D detector operating principle
GB 01476
-
Edition 03
- June
08
Gross
leak
test
mode
1
3
(10 mbar to
2
5x10-1 mbar
18
inlet pressure)
5
V
T1
VR1 VR2
16
15
1
3
2
V
T2
Normal
test
mode
(lower than
5x10-1 mbar
inlet
pressure)
18
V
T1
16
VT3
5
15
3
/4
A
201
ASM 142 D detector operating principle
GB 01476
-
Edition 03
- June
08
Sniffing
test
mode
1
2
3
VA1
7
18
V
S
8
V
T1
16
15
4
/4
A
202
ASM 142 Graph D+ detector operating
principle
GB 03710
-
Edition 01
- June
08
Vacuum
circuit
1
2
V
T3
3
VA1
7
18
VC
V
T2
8
V
S
4
VT1
VR1
5
VR2
10 12 16
15
Bacosol
valve
Minisol valves
Reference correspondence between
v
a
l
v
e
/
v
a
c
uum
block marks
E
530
1
Preamplifier
V
A1
Inlet vent valve (6 points)
2
Analyzer cell
V
R1
Roughing
valve (1 point)
3
Detector
inlet port
V
R2
Roughing
valve (2 points)
4
Internal calibrated leak
V
T1
Exhaust
valve (3 points)
5
Inlet
pressure
gauge
V
T2
Detection
valve (4 points)
7
Vent connector
V
T3
Detection
valve (5 points)
8
Long
distance sniffer connector
V
S
Sniffing valve (9 points)
10
Outlet pump connector
V
C
Calibration valve (7 points)
12
Purge
filter
15
Roughing
primary pump
(ACP
1
5)
16
Roughing molecular
pump
(MDP
5006 HDS)
18
Detection molecular pump (AMP
007I)
1/4
A
202
ASM 142 Graph D+ detector operating
principle
GB 03710
-
Edition 01
- June
08
Stand-by mode
1
2
18
3
VA1
7
V
T1
16
15
Roughing
mode
3
(Inlet pressure:
Patm
to 10 mbar)
5
V
R1
VR2
16
15
2
/4
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