Adstec Opc7000 series User manual

Updated 2019-04-04

Instruction manual

Industrial PCs

OPC7000 series

Version 2.4

Translation of the original

instruction manual

OPC7000 series 1

Table of Contents

1 Notes ..........................................................................................................................................................3

1.1 General remark 3

1.2 Limitation of liability 3

1.3 Manufacturer 3

1.4 Relevant device documentation 4

2 Safety instructions ......................................................................................................................................5

2.1 Structure of safety instructions 5

2.2 Graduation of risk level 5

2.3 Explanation of used symbols 5

2.4 Symbols 7

2.5 Data, figures and modifications 7

2.6 Trademarks 7

2.7 Copyright 7

2.8 Environmental conditions 8

2.9 Standards 9

2.10 Scope of delivery 9

2.11 Device features 10

3 Operating and safety instructions .............................................................................................................13

3.1 Operating location 14

3.2 Damage due to improper use 14

3.3 Warranty / repairs 14

3.4 Intended use 15

3.5 Improper use 15

3.6 Treatment and disposal of lithium batteries 16

3.7 Safety instructions 17

4 Installation................................................................................................................................................18

4.1 Installation option 18

4.2 External device dimensions OPC7008 19

4.3 External device dimensions OPC7008 20

4.4 External device dimensions OPC7013 21

4.5 Installation layout OPC7013 22

4.6 External device dimensions OPC7015 23

4.7 Installation layout OPC7015 24

4.8 External device dimensions OPC7022 25

4.9 Installation layout OPC7022 26

4.10 Safety notices prior to beginning installation 27

4.11 Order of installation (OPC7008) 28

4.12 Order of installation (OPC7013-7022) 31

OPC7000 series 2

5 Commissioning..........................................................................................................................................33

5.1 Available Interfaces (OPC7008) 34

5.2 Available interfaces (OPC7013-7022) 35

5.3 Cable installation 36

5.4 Order of steps during commissioning 36

5.5 Check for operational readiness 36

6 Operation..................................................................................................................................................37

6.1 Front panel operation keys (basic function) 37

6.2 Soft keyboard 38

6.3 Touch screen 40

6.4 Status displays 40

7 Interfaces.................................................................................................................................................. 41

7.1 Voltage supply 24V DC 41

7.2 USB connections 41

7.3 Network connection (RJ45) 42

7.4 Serial interface COM (RS232) 43

8 Drives........................................................................................................................................................44

8.1 Hard disk / Flash SSD 44

8.2 External drives 44

9 Software ...................................................................................................................................................45

9.1 Configuration Center 45

10 Technical details........................................................................................................................................46

11 Service & support...................................................................................................................................... 48

11.1 ADS-TEC support 48

11.2 Company address 48

12 Component replacement ..........................................................................................................................49

12.1 Opening the service slot (OPC7008) 49

12.2 Opening the service slot (OPC7013-7022) 51

12.3 Replacing the lithium battery (OPC7000 series) 53

12.4 Replacing the HDD (hard disk) (OPC7013-7022) 54

12.5 Replacing the fan (OPC7013-7022) 55

12.6 Replacing the working memory (RAM) (OPC7013-7022) 56

12.7 Replacing the mSATA modules (OPC7000 series) 57

OPC7000 series 3

1 Notes

1.1 General remark

This instruction manual is intended to ensure safe and efficient handling of the device. It must be

accessible to all persons who are involved in installation and commissioning of the device and must be

read and understood before any work is started.

The instruction manual must be passed on to the device/system operator after commissioning has been

completed.

All of the safety notices and handling instructions given in the manual must be obeyed in order to

ensure that work is carried out safely.

Figures used in this instruction manual are provided for basic understanding and may differ from the

actual design.

The original version of this instruction manual was written in German. All non-German versions of this

instruction manual are translations of the German instruction manual.

1.2 Limitation of liability

ads-tec GmbH shall not be liable for personal injury, property damage or damage caused to the device

as well as consequential damage that is/was the result of non-compliance with this instruction manual,

improper use of the device, repairs and other actions on the device by unqualified electricians and

electricians not certified by ADS-TEC, or that is/was the result of using unapproved replacement parts.

Failure to observe the maintenance intervals shall also result in exclusion from liability.

Furthermore, it is strictly forbidden to make any unauthorised alterations or technical modifications to

the device.

1.3 Manufacturer

The manufacturer of the product is ads-tec Industrial IT GmbH. The company is referred to in the

following as ADS-TEC.

OPC7000 series 4

1.4 Relevant device documentation

The following documents are decisive to device setup and operation:

Instruction manual (this documentation):

Contains information for installation, commissioning and operation of the device along with technical

data of the device hardware.

Website

You can download drivers, software, user manuals, leaflets and flyers about the product from our

website www.ads-tec.de.

Recommendation for use:

We would recommend to make use of our website contents

www.ads-tec.de in order to use current data and to be quickly and

comprehensively informed of any technical modification.

OPC7000 series 5

2 Safety instructions

2.1 Structure of safety instructions

The signal word classifies the hazard.

Reference to the type/consequences and source of the hazard is made underneath the signal word.

Instructions for preventing the hazard are identified by an arrow ().

SIGNAL WORD

Type/consequences of hazard!

- Source of hazard

Measures to prevent hazard

2.2 Graduation of risk level

The signal word classifies the hazard.

Instructions for preventing the hazard are identified by an arrow ().

2.3 Explanation of used symbols

DANGER

Indicates an imminent danger. If not avoided,

death or severe injury will result.

WARNING

Indicates a possible danger. If not avoided, death

or severe injury could result.

CAUTION

Indicates a possible danger. If not avoided, light

or minor injuries could result.

ATTENTION

Indicates a possibly damaging situation. If not

avoided, the system or something in its

surroundings could be damaged.

Recommendation for use:

The symbol "Recommendation for use" indicates terms and/or conditions that

strictly need to be observed to ensure optimised and/or zero-defect operation.

OPC7000 series 6

Tips and suggestions for the efficient use of the device and software

optimisation are also provided.

OPC7000 series 7

2.4 Symbols

Symbol Meaning

Designation of batteries in accordance with § 13 of the

German Battery Act (BattG). Batteries may not be

disposed of with household waste, but must rather be

disposed of separately. Used batteries must be returned to

the point of sale or a disposal system.

Labelling of electrical and electronic devices in accordance

with § 7 of the German Electrical and Electronic

Equipment Act (ElektroG). Electrical and electronic

devices must not be disposed of with household waste,

but must rather be taken to a collection point for waste

electrical equipment. Such a collection point is generally

operated by public waste management authorities, i.e., by

municipalities.

Symbol for the protective earth connection

Hot surface

2.5 Data, figures and modifications

All data, text and figures were prepared to the best of our knowledge. They do not represent any

assurance for the properties themselves. Despite taking utmost care, no liability can be assumed for

accuracy, completeness and actuality of the information. Subject to changes.

2.6 Trademarks

It is noted that any software and/or hardware trademarks and any company brand names mentioned in

this documentation are all subject to the general trademark protection rights.

StoraXe® and Big-LinX® are registered trademarks of ADS-TEC.

All other third-party trademarks used are hereby acknowledged.

In the case of infringement of trademark rights, ADS-TEC reserves the right to exercise all rights.

2.7 Copyright

This instruction manual is protected by copyright. For the authorised user, simple usage rights are

granted within the scope of the intent of the contract. Any modified use or exploitation of the provided

content, particularly duplication, modification or publishing in whatever form is permitted only with the

prior consent of ADS-TEC.

In the case of copyright infringement, ADS-TEC reserves the right to exercise all rights.

OPC7000 series 8

2.8 Environmental conditions

The device can be put into operation and used under the following conditions. Failure to observe any

one of these conditions will invalidate the warranty. ADS-TEC cannot be held liable for any damages

arising from improper use and handling.

•Temperature for OPC7008

in operation -20 to +55°C*

(*only with Flash SSD)

for storage -30 to +75°C

•Temperature for OPC7013/7015 devices

in operation +5 to +45°C

in operation -20 to +60°C*

(*only with Flash SSD, automotive hard disk or 2.5" Industrial SSD)

for storage -30 to +65°C

for storage -30 to +75°C*

(*only with Flash SSD, automotive hard disk or 2.5" Industrial SSD)

•Temperature for OPC7022 device

in operation +5 to +45°C

for storage -20 to +60°C

•Humidity

in operation 10 to 85% without condensate

for storage 10 to 85% without condensate

•Vibration

in operation 1 G, 10 to 500 Hz

(DIN EN 60068-2-6)

•Shock resistance

in operation 5 G, with a 30 ms half-cycle

(DIN EN 60068-2-27)

OPC7000 series 9

2.9 Standards

The manufacturer hereby declares that this device has been marked with the CE

mark in accordance with the basic requirements and other relevant conditions of

the following European Directives:

•2011/65/EU, RoHs Directive

•2014/30/EU, EMC Directive

•2014/53/EU, RED Directive

•2014/35/EU, Low Voltage Directive

A corresponding EU conformity declaration is available for competent authorities at the

manufacturer and can be viewed upon request.

The EU conformity declaration can be requested at

http://www.ads-tec.de/support/support-anfrage.html and is available for download at

http://www.ads-tec.de/support/download/eg-konformitaetserklaerung.html.

Recommendation for use:

For full compliance with the EMC legislation, all components and cables

used for device connection must also be compliant with these requirements.

It is therefore necessary to employ BUS and LAN cables with shielded

connectors and these must be installed as per the instructions contained in

the instruction manual.

2.10 Scope of delivery

Please check that all of the following components are contained in the packaging:

•1 x device

•1 x 3-pole lead-through connector

•QuickStartGuide

Optional scope of delivery:

•Operating system

OPC7000 series 10

2.11 Device features

Proven many times over in rough environments, Panel PCs from ADS-TEC create clarity and precision

in a new form. Optimised in every detail - with multi-touch operation and rear service access for simple

and safe replacement of all components. In wide-screen format in four different sizes, reduced to the

essential without compromise, powerful and with long-term availability.

Front side

Fig. 1:

No. Description

1 Display with touch screen

2 Front keys

3 Status indicator

4 Front-USB

OPC7000 series 11

Rear side

Fig. 2:

No. Description

4 Service slot

5 Tensioners for installation purposes

OPC7000 series 12

Rear side

Fig. 3:

No. Description

4 Tensioners for installation purposes

5 Service slot

OPC7000 series 13

3 Operating and safety instructions

The device operates under electrical voltage and contains highly sensitive components. Intervention by

the user is required only for connecting the power supply lines. Should any further modifications be

required, it is necessary to consult either with the manufacturer directly or with service personnel

authorised by the manufacturer. The device must be de-energised during work. Appropriate measures

must be taken to prevent electrostatic discharges on components. If the device is opened up by an

unauthorised person, the user may be subject to hazards and the warranty is invalidated.

General information

•All users must read this manual and have access to it at all times.

•Installation, commissioning and operation may only be performed by qualified

and trained personnel.

•The safety notices and the manual itself must be observed by all persons who

work with this device.

•At the installation site the valid guidelines and regulations for accident

prevention must be observed.

•The manual contains the most important instructions on how to use this device

in a safe way.

•Appropriate storage, proper transport, installation and commissioning, as well as

careful operation are prerequisites for ensuring safe and proper operation of the

device.

•The device can be cleaned by using a soft cloth and a commercially available

glass cleaning agent (e.g. Sidolin) with low alcohol content.

ATTENTION

To prevent damage to the device, all cable lines

(power supply, interface cables) must be only be

connected while the device is switched off.

OPC7000 series 14

3.1 Operating location

The control system is designed for use inside a switching cabinet. Make certain that the specified

environmental conditions are maintained at all times. Use in non-specified environments, i.e., on board

ships, in explosive atmospheres or at extreme elevations, is prohibited.

ATTENTION

Hazard due to condensation

Damage to electronic components caused by

condensation resulting from temperature

fluctuations.

The device should only be switched on after it

has acclimated to the ambient temperature!

To avoid overheating in operation: The device

must not be exposed to direct radiation by

sunlight or any other heat source.

3.2 Damage due to improper use

Should the control system have evident signs of damages caused, e.g., by improper operation or

storage conditions or due to improper use or handling, the device must be shut down immediately.

Ensure that it is secured against being started up accidentally.

3.3 Warranty / repairs

During the device warranty period, any repairs must only be performed by the manufacturer or by

service personnel that has been authorised by the manufacturer.

OPC7000 series 15

3.4 Intended use

The Panel PCs are designed for the control and monitoring of machines and equipment.

The unit is intended for installation in electrical panels, consoles and cabinets. The device has to be

assembled, installed and operated within the permissible specifications. Use in non-specified

environments is prohibited.

3.5 Improper use

Operation other than or beyond that described for the device shall be deemed improper use.

The device is not allowed to be used to control vehicles or for applications for which further approvals

beyond the manufacturer's declaration are necessary, e.g. applications with explosion hazard, medical

technology, shipping industry.

The device must not be put into operation in the case of transport damage or nonconformity with the

specifications and, if necessary, must be taken out of operation in the case of changing conditions.

In the case of improper use, ADS-TEC shall not accept responsibility or liability for injury or damage that

is directly or indirectly attributable to the handling of the device.

Should the device have evident signs of damages caused, e.g., by improper operation or

storage conditions or due to improper use or handling, it must be shut down immediately.

Ensure that it is secured against being started up accidentally.

OPC7000 series 16

3.6 Treatment and disposal of lithium batteries

This device contains a lithium battery for supplying the system clock with power as long as the supply

voltage is not connected. The battery has a life cycle of 3 - 5 years depending on which load is applied.

WARNING

Hazard due to explosion

Danger of explosion if using incorrect battery types.

Use the battery type recommended by the manufacturer.

WARNING

Lithium batteries should not be exposed to fire, soldered, recharged, opened, short-

circuited, reversed or heated above 100 °C and they should be disposed of properly as well

as protected against sunlight, humidity and condensation!

ATTENTION

Hazard due to thermal loads

The more the battery is exposed to higher temperatures, the faster it ages.

Avoid thermal loads.

Lithium batteries may only be replaced by the same type, or by a type recommended by the

manufacturer.

The used lithium battery should be disposed of in accordance with local legal regulations.

The battery type to be used is:

•Lithium battery 1/2AA 3V (e.g. ADS-TEC part number: DZ-SONS-04100-0)

The used lithium battery should be disposed of in accordance with local legal regulations.

OPC7000 series 17

3.7 Safety instructions

ATTENTION

Damage due to electrostatically sensitive

components

Damage to the device can be caused by

electrostatically sensitive components.

All installation and service work performed on

the device must be performed only under safe,

secure and de-energised conditions.

Recommendation for use:

Always adhere to the safety measures applicable when handling components at risk

of being damaged by electrostatic discharges.

The provisions of DIN EN 61340-5-1 / DIN EN 61340-5-2 apply

OPC7000 series 18

4 Installation

4.1 Installation option

This device is designed for integration. For installation and operation reasons (connector access), the

installation location must be accessible from the rear. The wall thickness of the installation location must

be between 2 and 13 mm. We recommend at least 3 mm for proper installation with IP65 on the front.

ATTENTION

To avoid overheating in operation: The device

must not be exposed to direct radiation by

sunlight or any other light source.

If the device is installed in a panel, casing or

similar, it must be ensured that no heat

accumulation occurs. The maximum permissible

ambient temperature must not be exceeded.

Devices with data drives must only be installed

vertically. Any deviation must be arranged with

ads-tec GmbH.

IP 65 on the front is only achieved with proper

installation.

ATTENTION

When selecting the enclosure for integration, the

total power dissipation of the system including

installed PCBs must be taken into account. The

housing must be dimensioned so that the max.

permissible ambient temperature is not

exceeded.

OPC7000 series 19

4.2 External device dimensions OPC7008

Abb. 4:

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