adstec OPC7000 Series User manual

Updated 2019-04-04
Instruction manual
Industrial PCs
OPC7000 series
Version 2.4
Translation of the original
instruction manual

OPC7000 series 1
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
Table of Contents
1 Notes ..........................................................................................................................................................3
1.1 General remark 3
1.2 Limitation of liability 3
1.3 Manufacturer 3
1.4 Relevant device documentation 4
2 Safety instructions ......................................................................................................................................5
2.1 Structure of safety instructions 5
2.2 Graduation of risk level 5
2.3 Explanation of used symbols 5
2.4 Symbols 7
2.5 Data, figures and modifications 7
2.6 Trademarks 7
2.7 Copyright 7
2.8 Environmental conditions 8
2.9 Standards 9
2.10 Scope of delivery 9
2.11 Device features 10
3 Operating and safety instructions .............................................................................................................13
3.1 Operating location 14
3.2 Damage due to improper use 14
3.3 Warranty / repairs 14
3.4 Intended use 15
3.5 Improper use 15
3.6 Treatment and disposal of lithium batteries 16
3.7 Safety instructions 17
4 Installation................................................................................................................................................18
4.1 Installation option 18
4.2 External device dimensions OPC7008 19
4.3 External device dimensions OPC7008 20
4.4 External device dimensions OPC7013 21
4.5 Installation layout OPC7013 22
4.6 External device dimensions OPC7015 23
4.7 Installation layout OPC7015 24
4.8 External device dimensions OPC7022 25
4.9 Installation layout OPC7022 26
4.10 Safety notices prior to beginning installation 27
4.11 Order of installation (OPC7008) 28
4.12 Order of installation (OPC7013-7022) 31

OPC7000 series 2
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
5 Commissioning..........................................................................................................................................33
5.1 Available Interfaces (OPC7008) 34
5.2 Available interfaces (OPC7013-7022) 35
5.3 Cable installation 36
5.4 Order of steps during commissioning 36
5.5 Check for operational readiness 36
6 Operation..................................................................................................................................................37
6.1 Front panel operation keys (basic function) 37
6.2 Soft keyboard 38
6.3 Touch screen 40
6.4 Status displays 40
7 Interfaces.................................................................................................................................................. 41
7.1 Voltage supply 24V DC 41
7.2 USB connections 41
7.3 Network connection (RJ45) 42
7.4 Serial interface COM (RS232) 43
8 Drives........................................................................................................................................................44
8.1 Hard disk / Flash SSD 44
8.2 External drives 44
9 Software ...................................................................................................................................................45
9.1 Configuration Center 45
10 Technical details........................................................................................................................................46
11 Service & support...................................................................................................................................... 48
11.1 ADS-TEC support 48
11.2 Company address 48
12 Component replacement ..........................................................................................................................49
12.1 Opening the service slot (OPC7008) 49
12.2 Opening the service slot (OPC7013-7022) 51
12.3 Replacing the lithium battery (OPC7000 series) 53
12.4 Replacing the HDD (hard disk) (OPC7013-7022) 54
12.5 Replacing the fan (OPC7013-7022) 55
12.6 Replacing the working memory (RAM) (OPC7013-7022) 56
12.7 Replacing the mSATA modules (OPC7000 series) 57

OPC7000 series 3
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
1 Notes
1.1 General remark
This instruction manual is intended to ensure safe and efficient handling of the device. It must be
accessible to all persons who are involved in installation and commissioning of the device and must be
read and understood before any work is started.
The instruction manual must be passed on to the device/system operator after commissioning has been
completed.
All of the safety notices and handling instructions given in the manual must be obeyed in order to
ensure that work is carried out safely.
Figures used in this instruction manual are provided for basic understanding and may differ from the
actual design.
The original version of this instruction manual was written in German. All non-German versions of this
instruction manual are translations of the German instruction manual.
1.2 Limitation of liability
ads-tec GmbH shall not be liable for personal injury, property damage or damage caused to the device
as well as consequential damage that is/was the result of non-compliance with this instruction manual,
improper use of the device, repairs and other actions on the device by unqualified electricians and
electricians not certified by ADS-TEC, or that is/was the result of using unapproved replacement parts.
Failure to observe the maintenance intervals shall also result in exclusion from liability.
Furthermore, it is strictly forbidden to make any unauthorised alterations or technical modifications to
the device.
1.3 Manufacturer
The manufacturer of the product is ads-tec Industrial IT GmbH. The company is referred to in the
following as ADS-TEC.

OPC7000 series 4
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
1.4 Relevant device documentation
The following documents are decisive to device setup and operation:
Instruction manual (this documentation):
Contains information for installation, commissioning and operation of the device along with technical
data of the device hardware.
Website
You can download drivers, software, user manuals, leaflets and flyers about the product from our
website www.ads-tec.de.
Recommendation for use:
We would recommend to make use of our website contents
www.ads-tec.de in order to use current data and to be quickly and
comprehensively informed of any technical modification.

OPC7000 series 5
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
2 Safety instructions
2.1 Structure of safety instructions
The signal word classifies the hazard.
Reference to the type/consequences and source of the hazard is made underneath the signal word.
Instructions for preventing the hazard are identified by an arrow ().
SIGNAL WORD
Type/consequences of hazard!
- Source of hazard
Measures to prevent hazard
2.2 Graduation of risk level
The signal word classifies the hazard.
Instructions for preventing the hazard are identified by an arrow ().
2.3 Explanation of used symbols
DANGER
Indicates an imminent danger. If not avoided,
death or severe injury will result.
WARNING
Indicates a possible danger. If not avoided, death
or severe injury could result.
CAUTION
Indicates a possible danger. If not avoided, light
or minor injuries could result.
ATTENTION
Indicates a possibly damaging situation. If not
avoided, the system or something in its
surroundings could be damaged.
Recommendation for use:
The symbol "Recommendation for use" indicates terms and/or conditions that
strictly need to be observed to ensure optimised and/or zero-defect operation.

OPC7000 series 6
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
Tips and suggestions for the efficient use of the device and software
optimisation are also provided.

OPC7000 series 7
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
2.4 Symbols
Symbol Meaning
Designation of batteries in accordance with § 13 of the
German Battery Act (BattG). Batteries may not be
disposed of with household waste, but must rather be
disposed of separately. Used batteries must be returned to
the point of sale or a disposal system.
Labelling of electrical and electronic devices in accordance
with § 7 of the German Electrical and Electronic
Equipment Act (ElektroG). Electrical and electronic
devices must not be disposed of with household waste,
but must rather be taken to a collection point for waste
electrical equipment. Such a collection point is generally
operated by public waste management authorities, i.e., by
municipalities.
Symbol for the protective earth connection
Hot surface
2.5 Data, figures and modifications
All data, text and figures were prepared to the best of our knowledge. They do not represent any
assurance for the properties themselves. Despite taking utmost care, no liability can be assumed for
accuracy, completeness and actuality of the information. Subject to changes.
2.6 Trademarks
It is noted that any software and/or hardware trademarks and any company brand names mentioned in
this documentation are all subject to the general trademark protection rights.
StoraXe® and Big-LinX® are registered trademarks of ADS-TEC.
All other third-party trademarks used are hereby acknowledged.
In the case of infringement of trademark rights, ADS-TEC reserves the right to exercise all rights.
2.7 Copyright
This instruction manual is protected by copyright. For the authorised user, simple usage rights are
granted within the scope of the intent of the contract. Any modified use or exploitation of the provided
content, particularly duplication, modification or publishing in whatever form is permitted only with the
prior consent of ADS-TEC.
In the case of copyright infringement, ADS-TEC reserves the right to exercise all rights.

OPC7000 series 8
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
2.8 Environmental conditions
The device can be put into operation and used under the following conditions. Failure to observe any
one of these conditions will invalidate the warranty. ADS-TEC cannot be held liable for any damages
arising from improper use and handling.
•Temperature for OPC7008
in operation -20 to +55°C*
(*only with Flash SSD)
for storage -30 to +75°C
•Temperature for OPC7013/7015 devices
in operation +5 to +45°C
in operation -20 to +60°C*
(*only with Flash SSD, automotive hard disk or 2.5" Industrial SSD)
for storage -30 to +65°C
for storage -30 to +75°C*
(*only with Flash SSD, automotive hard disk or 2.5" Industrial SSD)
•Temperature for OPC7022 device
in operation +5 to +45°C
for storage -20 to +60°C
•Humidity
in operation 10 to 85% without condensate
for storage 10 to 85% without condensate
•Vibration
in operation 1 G, 10 to 500 Hz
(DIN EN 60068-2-6)
•Shock resistance
in operation 5 G, with a 30 ms half-cycle
(DIN EN 60068-2-27)

OPC7000 series 9
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
2.9 Standards
The manufacturer hereby declares that this device has been marked with the CE
mark in accordance with the basic requirements and other relevant conditions of
the following European Directives:
•2011/65/EU, RoHs Directive
•2014/30/EU, EMC Directive
•2014/53/EU, RED Directive
•2014/35/EU, Low Voltage Directive
A corresponding EU conformity declaration is available for competent authorities at the
manufacturer and can be viewed upon request.
The EU conformity declaration can be requested at
http://www.ads-tec.de/support/support-anfrage.html and is available for download at
http://www.ads-tec.de/support/download/eg-konformitaetserklaerung.html.
Recommendation for use:
For full compliance with the EMC legislation, all components and cables
used for device connection must also be compliant with these requirements.
It is therefore necessary to employ BUS and LAN cables with shielded
connectors and these must be installed as per the instructions contained in
the instruction manual.
2.10 Scope of delivery
Please check that all of the following components are contained in the packaging:
•1 x device
•1 x 3-pole lead-through connector
•QuickStartGuide
Optional scope of delivery:
•Operating system

OPC7000 series 10
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
2.11 Device features
Proven many times over in rough environments, Panel PCs from ADS-TEC create clarity and precision
in a new form. Optimised in every detail - with multi-touch operation and rear service access for simple
and safe replacement of all components. In wide-screen format in four different sizes, reduced to the
essential without compromise, powerful and with long-term availability.
Front side
Fig. 1:
No. Description
1 Display with touch screen
2 Front keys
3 Status indicator
4 Front-USB

OPC7000 series 11
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
Rear side
Fig. 2:
No. Description
4 Service slot
5 Tensioners for installation purposes

OPC7000 series 12
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
Rear side
Fig. 3:
No. Description
4 Tensioners for installation purposes
5 Service slot

OPC7000 series 13
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
3 Operating and safety instructions
The device operates under electrical voltage and contains highly sensitive components. Intervention by
the user is required only for connecting the power supply lines. Should any further modifications be
required, it is necessary to consult either with the manufacturer directly or with service personnel
authorised by the manufacturer. The device must be de-energised during work. Appropriate measures
must be taken to prevent electrostatic discharges on components. If the device is opened up by an
unauthorised person, the user may be subject to hazards and the warranty is invalidated.
General information
•All users must read this manual and have access to it at all times.
•Installation, commissioning and operation may only be performed by qualified
and trained personnel.
•The safety notices and the manual itself must be observed by all persons who
work with this device.
•At the installation site the valid guidelines and regulations for accident
prevention must be observed.
•The manual contains the most important instructions on how to use this device
in a safe way.
•Appropriate storage, proper transport, installation and commissioning, as well as
careful operation are prerequisites for ensuring safe and proper operation of the
device.
•The device can be cleaned by using a soft cloth and a commercially available
glass cleaning agent (e.g. Sidolin) with low alcohol content.
ATTENTION
To prevent damage to the device, all cable lines
(power supply, interface cables) must be only be
connected while the device is switched off.

OPC7000 series 14
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
3.1 Operating location
The control system is designed for use inside a switching cabinet. Make certain that the specified
environmental conditions are maintained at all times. Use in non-specified environments, i.e., on board
ships, in explosive atmospheres or at extreme elevations, is prohibited.
ATTENTION
Hazard due to condensation
Damage to electronic components caused by
condensation resulting from temperature
fluctuations.
The device should only be switched on after it
has acclimated to the ambient temperature!
To avoid overheating in operation: The device
must not be exposed to direct radiation by
sunlight or any other heat source.
3.2 Damage due to improper use
Should the control system have evident signs of damages caused, e.g., by improper operation or
storage conditions or due to improper use or handling, the device must be shut down immediately.
Ensure that it is secured against being started up accidentally.
3.3 Warranty / repairs
During the device warranty period, any repairs must only be performed by the manufacturer or by
service personnel that has been authorised by the manufacturer.

OPC7000 series 15
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
3.4 Intended use
The Panel PCs are designed for the control and monitoring of machines and equipment.
The unit is intended for installation in electrical panels, consoles and cabinets. The device has to be
assembled, installed and operated within the permissible specifications. Use in non-specified
environments is prohibited.
3.5 Improper use
Operation other than or beyond that described for the device shall be deemed improper use.
The device is not allowed to be used to control vehicles or for applications for which further approvals
beyond the manufacturer's declaration are necessary, e.g. applications with explosion hazard, medical
technology, shipping industry.
The device must not be put into operation in the case of transport damage or nonconformity with the
specifications and, if necessary, must be taken out of operation in the case of changing conditions.
In the case of improper use, ADS-TEC shall not accept responsibility or liability for injury or damage that
is directly or indirectly attributable to the handling of the device.
Should the device have evident signs of damages caused, e.g., by improper operation or
storage conditions or due to improper use or handling, it must be shut down immediately.
Ensure that it is secured against being started up accidentally.

OPC7000 series 16
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
3.6 Treatment and disposal of lithium batteries
This device contains a lithium battery for supplying the system clock with power as long as the supply
voltage is not connected. The battery has a life cycle of 3 - 5 years depending on which load is applied.
WARNING
Hazard due to explosion
Danger of explosion if using incorrect battery types.
Use the battery type recommended by the manufacturer.
WARNING
Lithium batteries should not be exposed to fire, soldered, recharged, opened, short-
circuited, reversed or heated above 100 °C and they should be disposed of properly as well
as protected against sunlight, humidity and condensation!
ATTENTION
Hazard due to thermal loads
The more the battery is exposed to higher temperatures, the faster it ages.
Avoid thermal loads.
Lithium batteries may only be replaced by the same type, or by a type recommended by the
manufacturer.
The used lithium battery should be disposed of in accordance with local legal regulations.
The battery type to be used is:
•Lithium battery 1/2AA 3V (e.g. ADS-TEC part number: DZ-SONS-04100-0)
The used lithium battery should be disposed of in accordance with local legal regulations.

OPC7000 series 17
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
3.7 Safety instructions
ATTENTION
Damage due to electrostatically sensitive
components
Damage to the device can be caused by
electrostatically sensitive components.
All installation and service work performed on
the device must be performed only under safe,
secure and de-energised conditions.
Recommendation for use:
Always adhere to the safety measures applicable when handling components at risk
of being damaged by electrostatic discharges.
The provisions of DIN EN 61340-5-1 / DIN EN 61340-5-2 apply

OPC7000 series 18
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
4 Installation
4.1 Installation option
This device is designed for integration. For installation and operation reasons (connector access), the
installation location must be accessible from the rear. The wall thickness of the installation location must
be between 2 and 13 mm. We recommend at least 3 mm for proper installation with IP65 on the front.
ATTENTION
To avoid overheating in operation: The device
must not be exposed to direct radiation by
sunlight or any other light source.
If the device is installed in a panel, casing or
similar, it must be ensured that no heat
accumulation occurs. The maximum permissible
ambient temperature must not be exceeded.
Devices with data drives must only be installed
vertically. Any deviation must be arranged with
ads-tec GmbH.
IP 65 on the front is only achieved with proper
installation.
ATTENTION
When selecting the enclosure for integration, the
total power dissipation of the system including
installed PCBs must be taken into account. The
housing must be dimensioned so that the max.
permissible ambient temperature is not
exceeded.

OPC7000 series 19
© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany
4.2 External device dimensions OPC7008
Abb. 4: