Omron DYALOX - User manual

» Industrial grade components
» N o m o v i n g p a r t s
» 3 years warranty & 7 years service
DYALOX INDUSTRIAL PC
The reliable industrial dialogue

DyaloX…
the reliable choice
The DyaloX industrial PC is created specifically
for 24/7 operation and sets new standards
in reliability, even in the most demanding
industrial environments. This exceptional
reliability is achieved via a total concept starting
at the design through to production, assembly
and final inspection. Potential sources
of failures, like cooling fans, are eliminated and
only the highest industrial-grade components
are used to ensure that all parts can withstand
the extremes of industrial environments.
Our reliability claim is backed by a full 3-year
warranty and a guarantee to repair your DyaloX
IPC for up to 7 years after purchase.
Unique self-diagnostic concept
The DyaloX IPC series incorporates Omron’s unique
RAS (Reliability, Availability, Serviceability) self-
diagnostic hardware and software, to ensure reliable
and continuous operation and warn you if conditions
become unstable. The RAS concept is based on our
many years of experience in automating industrial-
class, stand-alone equipment, like cash machines
(ATM’s), point-of-sales (POS) terminals and ticketing /
vending machines.
RAS monitors parameters such as voltages,
temperatures and software behaviour, and can take
action to resolve errors or prevent damage of
stored data.

Continuous monitoring
The DyaloX IPC series features a separate RAS board,
interfaced by embedded RAS utility software, which
continually monitors the motherboard. Because it is
a stand-alone board, it can gather data from the
motherboard no matter what the operating system
or hardware conditions.
Logging data
Warning levels of monitored values can be set manually
in the RAS utility. Data logged at time of failure, such as
motherboard temperature, voltages, date and time, LCD
conditions and other relevant data, can all be displayed
automatically on restart or manually by making use of the
RAS utility software. So, whatever the reason for failure,
the RAS board is able to provide a system snapshot that
can be analysed to determine the underlying trend and
cause for higher reliability in the future.
Guaranteed continuity
The DyaloX IPC is designed to provide exceptional
performance operating round-the-clock throughout its lifetime.
Besides this, Omron offers you a full 3 year warranty,
a minimum of 5 years availability of the same product and
a guarantee of repair for up to 7 years after purchase.
So, unlike office PC-type products with very short life cycles,
the DyaloX IPC series gives you the highest possible reliability
and operational continuity for your PC-based industrial-
automation system.
Trusted industrial-grade components
DyaloX IPCs are built using state-of-the-art, supplier-
guaranteed components, including industrial-grade power
supply and Celeron CPU. Motherboards are designed and
assembled in-house by Omron. This assures high, consistent
quality and means that in the unlikely event of a failure, we
can guarantee repair within 5 days in Europe, ensuring
minimum disruption to your industrial processes.
Embedded software
DyaloX IPCs are delivered with pre-installed software.
Besides the RAS utility software, this includes a special highly-
stable ‘industrialized’ version of the Windows XP Embedded
operating system.
No moving parts to fail
No moving parts mean fewer potential causes of failure.
The new DyaloX IPC series uses a silicon storage memory
module that offers fast access and exceptional ruggedness.
And heat from the CPU is radiated away by a heat sink with
cooling fins.
Serviceability
year warranty
year availability
year repair after purchase
Reliability
reliable flash memory
fan-less cooling design with heat sink
industrial grade CPU & Components

Features
•Industrial-grade 1.3 GHz Intel Celeron CPU
•Reliable disk-on-module storage
•DVI-I interface for connecting any display
•High-quality touch screen with two front-
mounted USB ports
•Audio output connection
DyaloX Box Industrial PC
The very flexible box-IPC can be mounted in two different
ways: separately to save cabinet space, or attached to the
back of the touch screen for use as a panel IPC.
Available with either 2 GB or 4 GB disk-on-module storage and
512 MB or 1 GB of RAM, the DyaloX with the extended version
of Windows XP Embedded provides high performance for
a wide range of applications. The functionality can be further
expanded using the two PCI slots and audio output ports,
Reliability made flexible
while the built-in DVI-I port allows either a 15 or 17 inch Omron
touch screen (or any other screen of your choice) to
be connected.
The DVI connection makes it very suitable for large machines
with a swivel arm, as lengths of up to 10 metres are supported.
The same advantage applies to machines subject
to excessive vibration.

Features
•Industrial-grade 600 MHz or 1.3 GHz Intel
Celeron CPU
•Reliable flash storage memory
•High-quality 12" or 15" touch screen
•Many extension possibilities, e.g. CF slot,
PCI slot, USB, serial and Ethernet ports
The functionality of DyaloX IPCs is expandable via PCI slots,
USB, serial and Ethernet ports. Omron offers several
possibilities for PCI expansion, including:
A PLC PCI card, featuring an Omron CS1 PLC. This board
enhances reliability by adding a second CPU independent
of the motherboard to control your machine. This means that
you can provide integrated PLC control in your PC based
automation system using standard Omron software such
as CX-One. The board includes a DeviceNet master network
interface and a Compact Flash card slot.
Add control to the DyaloX Industrial PC
DyaloX Panel Industrial PC
The DyaloX panel-IPC is available with two different CPUs,
namely an expandable 600 MHz model - ideal for running
a wide range of basic applications, and a 1.3 GHz model for
high-performance applications. Both models offer a choice
of 12" and 15" touch panels.
The 600 MHz model has two Ethernet ports as standard and
one PCI slot to give you flexibility in connecting devices. And
you can easily connect USB devices using the two rear ports
and the two IP65-protected front ports. The 1.3 GHz model
offers two PCI slots and has PS/2 connectors for keyboard
and mouse.
Memories range from 256 MB up to 1 GB of RAM. And you can
choose between reliable silicon storage and a conventional
HDD. The DyaloX IPC is delivered with the extended version
of Windows XP Embedded installed on a 2, 4, or 8 GB CF
memory card, or a 2, or 4 GB disk-on-module.

Omron offers two HMI software packages for machine
visualisation: CX-Supervisor, an open HMI software package
for advanced machine visualisation and NS-Runtime software
for standard HMI visualisation together with NS-series HMI.
CX-Supervisor
CX-Supervisor is a powerful and advanced software package
for machine visualisation that offers a totally flexible,
PC-based, HMI environment. Feature rich and with the
functionality you would only expect with much more expensive
packages, CX-Supervisor is not only suitable for designing
simple applications involving small supervisory and control
tasks, it also enables you to design even the most
sophisticated applications.
CX-Supervisor has the flexibility and compatibility to
communicate with a whole range of cutting-edge plus older
devices, including Omron’s entire PLC range, motion devices,
temperature controllers and sensors. Moreover, future
compatibility with new devices is assured with Omron’s
‘One Connection’ Smart Platform architecture.
NS-Runtime
NS-Runtime provides functions equivalent to the NS Series,
and enables you to display information and perform
operations for a complete production line. NS-Runtime will run
the NS project, created with CX-Designer, in full-screen mode.
Beside the existing NS functionality, NS-Runtime also provides
some additional functions. For instance, data can be logged
through background processing, with up to 160,000 points
stored in one file. The display document function makes it
possible to show documents (e.g. PDF file) in the screen itself,
which is useful for maintenance instructions or reporting.
Moreover, you can start any user application from NS-Runtime
by simply clicking a button.
Dialogue with your machine

CX-Supervisor Machine Edition is the perfect choice for
almost all machine visualisation requirements.
Supporting connection of up to 15 devices and up to 500 user-
defined points, it is flexible and powerful enough for the
control and supervision of a complete machine or an entire
manufacturing process.
CX-Supervisor PLUS is for those exceptional cases where
an application demands a higher number of devices or points
than can be handled by CX-Supervisor Machine Edition.
It otherwise shares all of the same power and features.
CX-Supervisor is available in two editions:

DyaloX specifications
Main specifications
Item NSA12-TX1_
NSA15-TX1_
NSA12-TX01
NSA15-TX01
NSA-CPU01-E NSA-CPU02-E NSA-CPU03-E NSA-CPU04-E
OS CF with Windows XP
embedded *1
*1 Sold separately
Preinstalled Windows XP embedded
Processor 600 MHz Intel Celeron-M
Processor
1.3 GHz Intel Celeron-M Processor
Storage device Type Industrial CF memory or
HDD*1 Disk-On-Module (Flash memory)
Capacity CF: 2/4/8 GB (with OS)
IDE I/F*1
HDD: 80GB (without OS)
SATA I/F*1
2 GB 2 GB 4 GB 2 GB 4 GB
Service life
(write cycles)
CF: 100,000 write
cycle/block
HDD: 2 years at
24 hours/day operation,
3 years at 8 hours/day
operation
NAND flash memory: 100,000 write cycles (to the same block)*2
*2 Calculate condition
Free area: 500 MB (*excluding OS&Application)
Overwrite data size/time: 0.5 MB/time
Overwrite times/day: 10,000 times/day
MTBF: (500 MB *100,000 times) / (0.5 MB *10,000 times/day) = 10,000 days = 27 years
Memory Main memory TX11: 256 MB DDR-
SDRAM (non-ECC)
TX12: 512 MB DDR-
SDRAM (non-ECC)
512 MB DDR-SDRAM (non-ECC) 1 GB DDR-SDRAM (non-ECC)
Cache memory 512 KB Level 2 cache memory (built into the CPU)
Interface Keyboard -PS/2 keyboard with 6-pin MINI DIN connector
Mouse -PS/2 mouse with MINI DIN connector
Serial ports 2 ports conforming to EIA RS-232C for 9-pin D-SUB male connectors
Ethernet 2 x 10 BASE-T/
100 BASE-TX RJ45 con-
nector
10 BASE-T/100 BASE-TX port for an RJ45 connector
USB ports 2 x USB 2.0/1.1
for type-A connectors.
2 x USB 2.0/1.1
for type-A connectors
(on front panel, cable
3 m max.)
2 x USB 2.0/1.1
for type-A connectors
2 x USB 2.0/1.1 for type-A connectors
2 x USB 1.1 for type-A connectors
Memory Card 1 CF Card slot
Video output -1 x DVI-I port
Audio -Line-In/Line-Out/Mic-In for mini jack
Expansion slots PCI expansion bus,
1 slot
PCI expansion bus, 2 slots
Special RAS
board
External input port 3-pin connector port for the UPS power interruption signal
Status LEDindicators 4 (RUN/BATLOW/ERR/DIAG)
RAS functions Special RAS board
functions
Alive connection monitoring, device restart, timer start, startup and shutdown monitoring, backlight lit time measurement,
UPS power interrupt signal output, and logging functions
Motherboard RAS
functions
Standard PC RAS info, post error logging, post error retry, CMOS data recovery
POWER LED indicator Yes (green)
Service life*3
*3 The service life is a guideline that is provided strictly for reference. It varies with factors such as the installation location and operating conditions.
50,000 hours at 40°C 50,000 hours at 30°C
Battery life Main board 5 years at 25°C
(NSA-BAT03)
5 years at 25°C (NSA-BAT01)
RAS board 5 years at 25°C
(NSA-BAT03)
5 years at 25°C (NSA-BAT02)
8DyaloX

Touch panel specifications
General specifications
CF & HDD
Item NSA12-TX11_-E
NSA12-TX12_-E
NSA15-TX11_-E
NSA15-TX12_-E
NSA12-TX01_-E NSA15-TX01_-E NSA-TX151 NSA-TY171
Display panel Type TFT color LCD
Size 12.1 inches 15 inches 12.1 inches 15 inches 15.0 inches 17.0 inches
Resolution 1024×768 dots 1280×1024 dots
Brightness 300 cd/m2 (typcial) 270 cd/m2 (typcial) 200 cd/m2 (typcial)
Viewing angle 130° left to right, 90° up and down
Colors displayed 262,144
Backlight Type 2 CCFL 4 CCFL 2 CCFL 4 CCFL 2 CCFL 4 CCFL
Brightness adjustment Three-level software adjustment*1
*1 The contrast cannot be adjusted significantly.
10 level adjustment by rotary switch
Backlight not lit detection The software reads the lamp burnout detection signal from the inverter*2
*2 It is not the service life, but rather lamp failure due to hardware problems such as a broken wire that is detected. Backlight not lit detection means both backlight lamps have burnt out.
- -
Service life 50,000 hours min.*3
*3 The service life is a guideline for maximum contrast at room temperature with normal humidity and is provided strictly for reference. It varies significantly with the ambient temperature.
The service life will be shorter under extreme (high or low) temperature conditions and falls off sharply particularly under low-temperature conditions.
Touch panel Type Analog resistive type
Effective input area
Size in mm (H×W)
185.5×247 229×305 185.5×247 229×305 229×305 272×340
Operating service life 10,000,000 operations (with non-stop key stroking using fingers to input)
100,000 characters (with non-stop character entry using a stylus to input)
Interface USB ports 4 x USB2.0/1.1 for type-A connectors
(2 on front side)
2 x USB2.0/1.1 for type-A connectors 3 x USB 1.1 for type-A connectors (2 on front side)
1 x USB 1.1 (used for touch) for type-B connector
Video Input -1 x DVI-D port
POWER LED indicator Yes (green)
Service life*4
*4 The service life is a guideline that is provided strictly for reference. It varies with factors such as the installation location and operating conditions.
50,000 hours at 25°C 50,000 hours at 40°C 50,000 hours at 30°C
Item NSA1_-TX11_-E
NSA1_-TX12_-E
NSA1_-TX01_-E NSA-CPU0_-E NSA-TX151 NSA-TY171
Rated supply voltage 24 VDC
Allowable supply voltage range 20.4 VDC to 27.6 VDC
(24 VDC ±15%)
20.0 VDC to 27.6 VDC (24 VDC ±15%)
Power consumption 12 inches: 65 W max.
15 inches: 75 W max.
12 inches: 80 W max.
15 inches: 100 W max.
60 W max. 40 W max. 55 W max.
Ambient operating temperature 0 to 50°C*1
*1 For more information, please check the user manual.
Ambient storage temperature -10 to 60°C*1
Ambient operating humidity 10% to 80% with no condensation*1
Ambient storage humidity 10% to 85% with no condensation*1
Operating atmosphere Must be free of corrosive gases.
Must be fairly dust free.
Noise resistance Conforms to IEC6100-4-4, power supply line: 2 kV
Vibration resistance (in operation) Conforms to JIS C0041, 0.05 mm amplitude at 10 to 55 Hz for 50 min. Each in the X, Y, and Z directions
Shock resistance (in operation) Conforms to JIS C0041, 196 m/s2 three times each in the X, Y, and Z directions
Degree of protection Front panel: IP65 or the equivalent*1 –IP65F (front panel oil protection)*1
Weight 12 inches: 5 kg max.
15 inches: 7 kg max.
12 inches: 5 kg max.
15 inches: 7 kg max.
4 kg max. 6 kg max. 7 kg max.
Dimensions in mm (HxWxD) 12 inches:
281×342×98
15 inches:
296.5×397.5×103
12 inches:
264×322×100
15 inches:
312×384×108
233x308x76.5 328x404x57 371x436x57
Item NSA-CEX02 NSA-CEX04 NSA-CEX08 NSA-HEX80
Storage capacity 2 GB 4 GB 8 GB 80 GB
Interface IDE SATA
9DyaloX

DyaloX dimensions
Industrial PC panel
NSA12-TX1_
NSA12-TX01
NSA15-TX1_
NSA15-TX01
Touchscreen panel
NSA-TX151 NSA-TY171
Industrial PC box
NSA-CPU
265281
98
8
342
326
248264
322
306
100
10
280.5296.5
397.5
381.5
103
8
292312
364
384
108
12
328 308
384
404
57
10
371 351
436
416
57
10
233
308
76.5
DyaloX10

DyaloX ordering information
Accessories
Type Order Code
Industrial PC panel, 600 MHz CPU 12 inches, 600 MHz, 256 MB internal, black NSA12-TX11B
12 inches, 600 MHz, 256 MB internal, silver NSA12-TX11S
15 inches, 600 MHz, 256 MB internal, black NSA15-TX11B
15 inches, 600 MHz, 256 MB internal, silver NSA15-TX11S
12 inches, 600 MHz, 512 MB internal, black NSA12-TX12B
12 inches, 600 MHz, 512 MB internal, silver NSA12-TX12S
15 inches, 600 MHz, 512 MB internal, black NSA15-TX12B
15 inches, 600 MHz, 512 MB internal, silver NSA15-TX12S
Industrial PC panel, 1.3 GHz CPU 12 inches, 1.3 GHz, 512 MB internal, 2 GB storage, black NSA12-TX01B-E
12 inches, 1.3 GHz, 512 MB internal, 2 GB storage, silver NSA12-TX01S-E
15 inches, 1.3 GHz, 512 MB internal, 2 GB storage, black NSA15-TX01B-E
15 inches, 1.3 GHz, 512 MB internal, 2 GB storage, silver NSA15-TX01S-E
Industrial PC box, 1.3 GHz CPU 1.3 GHz, RAM: 512 MB, DOM: 2 GB NSA-CPU01-E
1.3 GHz, RAM: 512 MB, DOM: 4 GB NSA-CPU02-E
1.3 GHz, RAM: 1 GB, DOM: 2 GB NSA-CPU03-E
1.3 GHz, RAM: 1 GB, DOM: 4 GB NSA-CPU04-E
Touchscreen panel 15 inches, black NSA-TX151B
15 inches, silver NSA-TX151S
17 inches, black NSA-TY171B
17 inches, silver NSA-TY171S
Description Order Code
2 GB CF with XP Embedded English NSA-CEX02-E
4 GB CF with XP Embedded English NSA-CEX04-E
8 GB CF with XP Embedded English NSA-CEX08-E
80 GB HDD, no OS NSA-HEX80
512 MB DDR-SD RAM (non-ECC) NSA-MR581
1 GB DDR-SD RAM (non-ECC) NSA-MR191
DVI & USB cable 0.1 m NSA-DU02
DVI & USB cable 2 m NSA-DU22
DVI & USB cable 5 m NSA-DU52
DVI cable 10 m NSA-DV101
Set of 5 Anti-reflection sheets for 12 inches NS12-KBA04
Set of 5 Anti-reflection sheets for 15 inches NS15-KBA04
DyaloX 11

KPP_DYALOX_EN_INT03
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More Omron representatives
www.industrial.omron.eu
Control Systems
• Programmable logic controllers • Human-machine interfaces • Remote I/O
Motion & Drives
• Motion controllers • Servo systems • Inverters
Control Components
• Temperature controllers • Power supplies • Timers • Counters • Programmable relays
• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches • Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors • Cable connectors
• Displacement & width-measuring sensors • Vision systems • Safety networks • Safety sensors
• Safety units/relay units • Safety door/guard lock switches
Authorised Distributor:
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
We reserve the right to make any changes at any time without prior notice.
OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: [phone] Fax: [phone] www.industrial.omron.eu