Advantech UBC-221 User manual

User Manual
UBC-221
Industrial Internet of Things
Gateway

UBC-221 User Manual ii
Copyright
The documentation and the software included with this product are copyrighted 2015
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgements
Intel is trademark of Intel Corporation.
All other product names or trademarks are properties of their respective owners.
For more information about this and other Advantech products, please visit our web-
site at:
http://www.advantech.com/
http://www.advantech.com/ePlatform/
For technical support and service, please visit our support website at:
http://support.advantech.com.tw/support/
Part No. 2006U22101 Edition 2
Printed in Taiwan December 2015

iii UBC-221 User Manual
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of pur-
chase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defec-
tive, it will be repaired or replaced at no charge during the warranty period. For out-
of-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.

UBC-221 User Manual iv
Declaration of Conformity
FCC Class B
Note: This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential installa-
tion. This equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may cause harmful inter-
ference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interfer-
ence to radio or television reception, which can be determined by turning the equip-
ment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Technical Support and Assistance
1. Visit the Advantech website at http://support.advantech.com where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages

v UBC-221 User Manual
Warnings, Cautions and Notes
Packing List
Before setting up the system, check that the items listed below are included and in
good condition. If any item does not accord with the table, please contact your
dealer immediately.
1x UBC-221 unit with Wall mount bracket
2x Female connectors for terminal block.
Ordering Information
Optional Accessories
Warning! Warnings indicate conditions, which if not observed, can cause personal
injury!
Caution! Cautions are included to help you avoid damaging hardware or losing
data. e.g.
There is a danger of a new battery exploding if it is incorrectly installed.
Do not attempt to recharge, force open, or heat the battery. Replace the
battery only with the same or equivalent type recommended by the man-
ufacturer. Discard used batteries according to the manufacturer's
instructions.
Note! Notes provide optional additional information.
Model Number Description
UBC-221CS-GNA1E Intel Quark x1000 400MHz w/ PoE
Model Number Description
96PSA-A36W12R1 Adaptor 100-240V 36W 12V 3A
1700001524 3-pin USA standard power cord
170203183C 3-pin Europe standard cord
170203180A 3-pin UK standard power cord.
1700021565-01 Debug cable (DB-9 type)
1652006794-01 Terminal block
SQF-ISDS1-2G-86E SQFlash SD card SLC 2G (-40 ~ 85° C)

UBC-221 User Manual vi
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
The power cord or plug is damaged.
Liquid has penetrated into the equipment.
The equipment has been exposed to moisture.
The equipment does not work well, or you cannot get it to work according to
the user's manual.
The equipment has been dropped and damaged.
The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR ABOVE 60° C
(140° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
The sound pressure level at the operator's position according to IEC 704-1:1982 is
no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.

vii UBC-221 User Manual
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush
of power as you connect a jumper or install a card may damage sensitive elec-
tronic components.

UBC-221 User Manual viii

ix UBC-221 User Manual
Contents
Chapter 1 General Introduction ...........................1
1.1 Introduction ............................................................................................... 2
1.2 Product Features....................................................................................... 2
1.2.1 Key Features................................................................................. 2
1.2.2 General ......................................................................................... 2
1.2.3 Ethernet ........................................................................................ 2
1.2.4 Power Consumption...................................................................... 3
1.3 Mechanical Specification........................................................................... 3
1.3.1 Dimensions ................................................................................... 3
1.3.2 Weight........................................................................................... 3
1.4 Power Requirements................................................................................. 3
1.4.1 System Power............................................................................... 3
1.4.2 RTC Battery .................................................................................. 3
1.5 Environment Specifications....................................................................... 4
1.5.1 Operating Temperature................................................................. 4
1.5.2 Relative Humidity .......................................................................... 4
1.5.3 Storage Temperature.................................................................... 4
1.5.4 Vibration Loading during Operation .............................................. 4
1.5.5 EMC .............................................................................................. 4
Chapter 2 Hardware Functionality.......................5
2.1 Introduction ............................................................................................... 6
2.2 UBC-221 I/O Indication ............................................................................. 6
Figure 2.1 UBC-221 front view .................................................... 6
Figure 2.2 UBC-221 LED indication............................................. 6
Figure 2.3 UBC-221 left side view ............................................... 6
2.3 UBC-221 I/O Connectors .......................................................................... 7
2.3.1 Power Input Connector ................................................................. 7
Figure 2.4 Power input connector................................................ 7
2.3.2 COM Connector ............................................................................ 7
Figure 2.5 COM connector .......................................................... 7
Table 2.1: COM Connector Pin Assignment................................ 7
2.3.3 Ethernet Connector (LAN) ............................................................ 8
Figure 2.6 Ethernet connector ..................................................... 8
2.3.4 USB Connector ............................................................................. 8
Figure 2.7 USB connector ........................................................... 8
2.3.5 SD Connector ............................................................................... 8
Figure 2.8 SD connector.............................................................. 8
2.3.6 GPIO Connector ........................................................................... 9
Figure 2.9 GPIO connector.......................................................... 9
Table 2.2: GPIO Connector Pin Assignment ............................... 9
2.4 UBC-221 Hardware Installation................................................................. 9
2.4.1 SD Card Installation ...................................................................... 9
2.4.2 Mini-PCIe Card Installation ........................................................... 9
Figure 2.10Unscrew the two screws............................................. 9
Figure 2.11Open the top cover ................................................... 10
2.4.3 Console Installation..................................................................... 11
Figure 2.12Console Installation .................................................. 11
2.4.4 Mounting Assembly method........................................................ 11
Chapter 3 Software Functionality ......................13

UBC-221 User Manual x
3.1 Getting Started and Customization ......................................................... 14
3.1.1 Getting Started............................................................................ 14
3.1.2 Debug Port Setting ..................................................................... 18
Figure 3.1 Debug port setting .................................................... 18
3.1.3 Customization ............................................................................. 19
3.2 Test tools ................................................................................................ 19
3.2.1 GPIO........................................................................................... 19
3.2.2 UART .......................................................................................... 21
3.2.3 LED............................................................................................. 21
3.2.4 Wifi.............................................................................................. 22
3.2.5 LAN eth0..................................................................................... 23
3.2.6 LAN eth1..................................................................................... 25
3.2.7 USB ............................................................................................ 27
3.2.8 3G............................................................................................... 28
Chapter 4 Advantech Services.......................... 31
4.1 Contact Information................................................................................. 32
4.2 Technical Support and Assistance.......................................................... 32
4.3 Global Service Policy .............................................................................. 33
4.3.1 Warranty Policy........................................................................... 33
4.3.2 Warranty Period.......................................................................... 33
4.3.3 Repairs under Warranty.............................................................. 33
4.3.4 Exclusions from Warranty........................................................... 33
4.4 Repair Process ....................................................................................... 34
4.4.1 Obtaining an RMA Number......................................................... 34
4.4.2 Returning the Product for Repair................................................ 34
4.4.3 Service Charges ......................................................................... 35
4.4.4 Repair Report ............................................................................. 35
4.4.5 Custody of Products Submitted for Repair ................................. 36
4.4.6 Shipping Back to the Customer .................................................. 36

Chapter 1
1General Introduction
This chapter gives background
information on UBC-221 series.

UBC-221 User Manual 2
1.1 Introduction
UBC-221 is a new generation embedded computing systems based on Intel Quark
X1000 processor technology. With fanless and optimized power design, wired/wire-
less connectivity, and highly integrated I/O for industrial automation, it’s the most reli-
able and economical solution for your intelligent factory. UBC-221 comes equipped
with a specially designed mounting bracket and optionally you can purchase a DIN
rail or VESA mount. The palm-size box computer offers you a simple solution that
can be easily installed in different applications. Supported with WISE-Agent, Yocto
Linux and remote management tools for device control and monitoring, UBC-221 can
help you create an innovative and smart automatic production line environment con-
nected to the cloud.
1.2 Product Features
1.2.1 Key Features
Intel® Quark x1000 400MHz processor
Onboard DDR3-800 512MB memory
Supports UART and GPIO ports
Supports 1 Gigabit Ethernet and 1 PoE port
Supports wallmount bracket for flexible mounting methods
Low power and fanless design
1.2.2 General
CPU: Onboard Intel Quark x1000 400MHz
OS: Yocto Linux
System Memory: Onboard 512MB DDR3 memory
COM Port: 1 x UART (CTS,RTS,Tx,Rx)
USB: 1 x USB 2.0 Host
GPIO: 2 GPI and 2 GPO
2 Green LED for the system power and programmable control.
SD slot: 1 x SD Slot
Power input: +12V DC
1.2.3 Ethernet
2 x Gigabit Ethernet ports
Speed: 10/100 Mbps
Interface:
–1 x RJ-45 jack with LED
–1 x RJ-45 jack with LED and PoE

3 UBC-221 User Manual
Chapter 1 General Introduction
1.2.4 Power Consumption
Typical: 2.16 Watts.
Max: 2.76 Watts.
1.3 Mechanical Specification
1.3.1 Dimensions
143 x 101 x 30 mm (L x W x H) with the metal plate
120 x 89 x 30 mm without metal plate
1.3.2 Weight
200 g (Net weight)
1.4 Power Requirements
1.4.1 System Power
Power input: DC +12V
1.4.2 RTC Battery
3 V/240 mAh
143
89.43
11.50
94.50
120.20
100.93
89.43
11.50
94.50
30
100.93
30
30
120.20
120.20
143
30
2
143
94.50

UBC-221 User Manual 4
1.5 Environment Specifications
1.5.1 Operating Temperature
0 ~ 40°C(32 ~ 104°F)
1.5.2 Relative Humidity
95% @ 40°C (non-condensing)
1.5.3 Storage Temperature
-20 ~ 60°C (-4 ~ 104°F)
1.5.4 Vibration Loading during Operation
1.5.5 EMC
CE, FCC Class B

Chapter 2
2Hardware
Functionality
This chapter introduces external I/
O and explains the setup proce-
dures of the UBC-221 hardware.

UBC-221 User Manual 6
2.1 Introduction
The following sections show the external connectors and pin assignments for appli-
cations.
2.2 UBC-221 I/O Indication
Figure 2.1 UBC-221 front view
Figure 2.2 UBC-221 LED indication
Figure 2.3 UBC-221 left side view
USB
LAN PoE LANCOM GPIO

7 UBC-221 User Manual
Chapter 2 Hardware Functionality
2.3 UBC-221 I/O Connectors
2.3.1 Power Input Connector
The UBC-221 comes with a DC-Jack header that carries 12V DC external power
input. The power connector can be fixed by a fastener which is an optional acces-
sory. The fastener avoids power cables falling off.
Figure 2.4 Power input connector
2.3.2 COM Connector
The UBC-221 provides one terminal block 6-pin connector serial communication
interface port. The port can support RS-232 mode communication.
Figure 2.5 COM connector
Table 2.1: COM Connector Pin Assignment
Pin Description Pin Description
1 COM_RTD 2 COM_RTS
3 COM_TXD 4 COM_CTS
5GND 6 N/C
1

UBC-221 User Manual 8
2.3.3 Ethernet Connector (LAN)
The UBC-221 provides two RJ45 interface connectors. The Ethernet ports are fully
compliant with IEEE 802.3x 10/100 and CSMA/CD protocol support. The Ethernet
ports provides standard RJ-45 connector with LED indicators on the front side to
show Speed/Active status.
LAN: Left is speed (ON-100, OFF-10), Right is Active
PoE: Left is Active, Right is speed (ON-100, OFF-10).
Figure 2.6 Ethernet connector
2.3.4 USB Connector
The UBC-221 uses one USB interface connector that supports high-speed (480
Mbps), full-speed (12 Mbps), and low-speed (1.5 Mbps) operation.
Figure 2.7 USB connector
2.3.5 SD Connector
UBC-221 provides an SD slot. The SD card is essential for booting up the system
and for storage as UBC-221 has no onboard storage.
Figure 2.8 SD connector
Note! It is recommended to use only "Transcend and Sandisk" SD Cards
which Advantech has verified.

9 UBC-221 User Manual
Chapter 2 Hardware Functionality
2.3.6 GPIO Connector
The UBC-221 supports two GPI and two GPO with terminal block interface. The GPI
has isolation support so it can protect against unexpected power damage.
Figure 2.9 GPIO connector
2.4 UBC-221 Hardware Installation
2.4.1 SD Card Installation
1. Remove the power cord.
2. Insert the SD Card directly into UBC-221 from the left side SD slot.
2.4.2 Mini-PCIe Card Installation
1. Unscrew the two screws on the bottom of the case.
Figure 2.10 Unscrew the two screws
Table 2.2: GPIO Connector Pin Assignment
Pin Description
1GPO_0
2GPI_0
3GND
4GND
5GPO_1
6GPI_1
1

UBC-221 User Manual 10
2. Open the top cover.
Figure 2.11 Open the top cover
3. Install your mini-PCIe card, close the top cover and put back the two screws on
the bottom of the case.