Advantech iPS-M S Series User manual

User Manual
Intelligent Power
System (iPS)
iPS-M S series Power System

iPS-M S series User Manual V.A1 ii
Copyright
The documentation and the software included with this product are copyrighted 2014
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. How-
ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe-
ments of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Declaration of Conformity
FCC Class B
Note: This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential installa-
tion. This equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may cause harmful inter-
ference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interfer-
ence to radio or television reception, which can be determined by turning the equip-
ment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Part No. 2008M42010 Edition 1
Printed in Taiwan July 2014

iii iPS-M S series User Manual V.A1
Technical Support and Assistance
1. Visit the Advantech website at http://support.advantech.com where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your software (operating system, version, application software,
etc.)
–A complete description of the problem
–The exact wording of any error messages
Warnings, Cautions and Notes
Packing List
Before setting up the system, check that the items listed below are included and in
good condition. If any item does not accord with the table, please contact your dealer
immediately.
iPS-M series battery system x 1
4 PIN Ring Terminal cable x 1
4 PIN DC Jack cable x 1
6 PIN Remote control cable x 1
RJ45 - RS232 console cable x 1
Warranty card x 1
Warning! Any changes or modifications made to the equipment which are not
expressly approved by the relevant standards authority could void your
authority to operate the equipment.
Caution! Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the
manufacturer. Dispose of used batteries according to the manufacturer's
instructions.
Note! Notes provide optional additional information.

iPS-M S series User Manual V.A1 iv
Additional Information and Assistance
1. Visit the Advantech websites at www.advantech.com or www.advantech.com.tw
where you can find the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
Product name and serial number
Description of your peripheral attachments
Description of your software (operating system, version, application software,
etc.)
A complete description of the problem
The exact wording of any error messages
This equipment is a source of electromagnetic waves. Before use, please make
sure that there are not EMI sensitive devices in its surrounding which may mal-
function therefore
Warning! To prevent electric shock, turn off AC power or unplug AC power cord
before remove cover.
Caution! 1. Please contact a qualified technician or your retail provider for bat-
tery replacement. Do not do it by yourself.
2. There is a danger of explosion if battery is incorrectly replaced.
Replace only with same or equivalent type recommended by the
manufacturer. Discard used batteries according to the manufac-
turer's instructions

v iPS-M S series User Manual V.A1
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
The power cord or plug is damaged.
Liquid has penetrated into the equipment.
The equipment has been exposed to moisture.
The equipment does not work well, or you cannot get it to work according to
the user's manual.
The equipment has been dropped and damaged.

iPS-M S series User Manual V.A1 vi
The equipment has obvious signs of breakage.
15. Do not leave this equipment in an environment where the storage temperature
may go below -20° C (-4° F) or above 60° C (140° F). This could damage the
equipment. The equipment should be in a controlled environment.
16. Follow national, state or local requirements to dispose of unit.
17. Contact information:No.1, Alley 20, Lane 26, Rueiguang Road Neihu District,
Taipei, Taiwan 114, R.O.C. TEL: [phone]
18. This equipment shall not be used as a life support system.
19. Grounding reliability can only be achieved when the equipment is connected to
an equivalent receptacle marked "Hospital Only" or "Hospital Grade".
20. Use a power cord that matches the voltage of the power outlet, which has been
approved and complies with the safety standard of your particular country.
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech
disclaims all responsibility for the accuracy of any statements contained herein.
Warning! 1. Input Voltage rate 100-240V~, 47-63Hz, 4.5A Max
2. Output Voltage rate
System1: 19V , 6A Max
System2: 12V , 5A Max
Warning! 1. Do not modify this equipment without authorization of the manufac-
turer
2. To avoid risk of electric shock, this equipment must only be con-
nected to a supply mains with protective earth
3. To prevent electric shock, turn off AC power or unplug AC power
cord before remove cover.
4. To disconnect this product from the mains supply disconnect the
mains plug from the socket outlet. The power supply is regarded as
part of this equipment.
Caution! 1. Please contact a qualified technician or your retail provider for bat-
tery replacement. Do not do it by yourself.
2. There is a danger of explosion if battery is incorrectly replaced.
Replace only with same or equivalent type recommended by the
manufacturer. Discard used batteries according to the manufac-
turer's instructions.
Note! Within the European Union
EU-wide legislation, as implemented in each Member
State, requires that waste electrical and electronic prod-
ucts carrying the mark (left) must be disposed of sepa-
rately from normal household waste. This includes
monitors and electrical accessories, such as signal cables
or power cords. When you need to dispose of your display
products, please follow the guidance of your local author-
ity, or ask the shop where you purchased the product, or if
applicable, follow any agreements made between your-
self. The mark on electrical and electronic products only
applies to the current European Union Member States.

vii iPS-M S series User Manual V.A1
Explanation of Graphical Symbols
IEC 60878 and ISO 3864-B.3.6 : Warning: dangerous voltage.
ISO 7000-0434: Attention, consult ACCOMPANYING DOCUMENTS.
ISO 7000-1641: Follow operating instructions or Consult instructions for use.
IEC 60417 -5009: SANDY-BY.
IEC 60417-5031: Direct current.

iPS-M S series User Manual V.A1 viii
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush
of power as you connect a jumper or install a card may damage sensitive elec-
tronic components.

ix iPS-M S series User Manual V.A1
Contents
Chapter 1 General Information ............................1
1.1 Introduction ............................................................................................... 2
1.2 Specifications ............................................................................................ 2
1.3 Remote Control Specifications.................................................................. 3
1.4 DC to DC Converter Specifications........................................................... 3
1.5 Dimensions ............................................................................................... 4
Chapter 2 Getting Started.....................................5
2.1 Overview of IPS-M Power System ............................................................ 6
Figure 2.1 I/O Ports and AC Connector....................................... 6
Figure 2.2 Front and Top View with AC Switch ........................... 6
2.2 Overview of IPS-M Remote Control .......................................................... 7
Figure 2.3 Remote Control .......................................................... 7
2.3 Battery Charging ....................................................................................... 7
Figure 2.4 Connecting the AC power cord with iPS-M battery .... 7
Figure 2.5 AC power cord connecting and power switch on........ 7
Figure 2.6 AC power switch on.................................................... 8
Figure 2.7 Connecting the remote control ................................... 8
Figure 2.8 Power ON battery ....................................................... 8
2.4 Battery Discharging................................................................................... 9
2.4.1 Device Connection........................................................................ 9
Figure 2.9 Battery power off ........................................................ 9
Figure 2.10Cable connection...................................................... 10
2.4.2 Discharging Time Estimation ...................................................... 10
2.4.3 Low Capacity Warning ................................................................ 11
2.5 Battery Pack Replacement...................................................................... 12
Chapter 3 Battery Maintenance .........................15
3.1 Regular Use ............................................................................................ 16
3.2 Storing the Battery .................................................................................. 16
3.3 Trouble Shooting..................................................................................... 17
Chapter 4 EMC Table ..........................................19
4.1 EMC Table .............................................................................................. 20

iPS-M S series User Manual V.A1 x

Chapter 1
1General Information

iPS-M S series User Manual V.A1 2
1.1 Introduction
iPS is an intelligent power system designed to provide DC power to various equip-
ment in a mobile environment. With a Lithium Iron Phosphate (LFP) cell, iPS has a
larger battery capacity and lighter weight than traditional battery systems (Lead
Acid). Also LFP batteries are more safe, stable, and clean than other types of battery.
iPS is suitable to be installed in mobile carts which are used in hospitals and other
applications that need higher standard of safety and environmental safety.
1.2 Specifications
Category Attribute
iPS-M S Series
iPS-M420S iPS-M210S
Power Supply
Battery Type Lithium-Iron Phosphate
Battery Capacity 400Wh 200Wh
Battery Life SPAN DOD 80%, 2000 cycles DOD 80%, 1000 cycles
Charge Time < 3hr. DOD 100% < 1.5hr. DOD 100%
Input Voltage 100-240Vac, 50-60H, Max 4.5A
DC Output Voltage System 1: 19 Vdc, Max 6A
System 2: 12 Vdc, Max 5A
Charging Status
Indicators LEDs with continuous readout; intelligent software
I/O Ports
DC Output Inter-
face DC Jack (4-pin mini lock din)
Communication
Interface RS-232
Environment
Vibration 5 ~ 500Hz, 1G
Cooling System Fanless
Water Resistance IP67 DC output connector
Physical Charac-
teristics
Dimensions (L x W
x H) 282 x 260 x 101 mm (11.1 x 10.2 x 3.9 inch)
Weigh 8 kg 4 kg
Certifications UL60601-1/EN60601-1,
CE, FCC Class B, CCC certified
Power Manager
Software AMiS_Link
Battery capacity indicator
Alerts (battery capacity, temperature, warning)
Battery Life cycle statistics
Report & log file
Client Installation
Server Installation (Optional)
Multi-language support, including Chinese Tradi-
tional, Chinese Simple, English, German and
Dutch

3 iPS-M S series User Manual V.A1
Chapter 1 General Information
1.3 Remote Control Specifications
1.4 DC to DC Converter Specifications
Category Attribute iPS-REMT
Physical
Characteristics
Dimensions (L x W x H) 80 x 48 x 14 mm (3.1 x 1.8 x 0.5 inch)
Weight 0.3kg
Display &
Controller
Power Button Battery power button
LED Display LED Indicator
Category Attribute iPS-REMT
Physical
Characteristics
Dimensions (L x W x H) 54 x 23 x 12 mm (2.1 x 0.9 x 0.4 inch)
Weight 0.4kg
I/O ports
DC-In 12-24Vdc, 8-3A
DC-Out
Mode 1: 12Vdc, 6A
Mode 2: 15Vdc, 5A
Mode 3: 16Vdc, 5A
Mode 4: 19Vdc, 4A

iPS-M S series User Manual V.A1 4
1.5 Dimensions

Chapter 2
2Getting Started

iPS-M S series User Manual V.A1 6
2.1 Overview of IPS-M Power System
Before starting to use IPS, take a moment to become familiar with the functions of
connectors, switches, and ports, which are illustrated in the figures below.
Figure 2.1 I/O Ports and AC Connector
The front side view, figure 2.2
Figure 2.2 Front and Top View with AC Switch
AC On/Off Switch

7 iPS-M S series User Manual V.A1
Chapter 2 Getting Started
2.2 Overview of IPS-M Remote Control
Remote control is a switch for IPS. There is one Power On/Off button and LED
indicator to display battery capacity. See figure 2-4 for button and LED indicator.
Figure 2.3 Remote Control
2.3 Battery Charging
When purchasing the iPS-M Power System, you MUST perform a battery charge
before providing power to other devices.
To do a battery charge, connect the AC power cord and turn on the AC power switch
beside the AC-IN connector on the front side. Also, connect the remote control to the
battery and press the power on button (press and hold for at least 7 seconds) to turn
on power.
Figure 2.4 Connecting the AC power cord with iPS-M battery
Figure 2.5 AC power cord connecting and power switch on
Power On/Off Button
LED Indicator
Plug AC power cord Turn on switch

iPS-M S series User Manual V.A1 8
Figure 2.6 AC power switch on
Figure 2.7 Connecting the remote control
Figure 2.8 Power ON battery
Turn on switch
Connect remote control
Press the power button and
hold for 7 seconds to turn
on battery power

9 iPS-M S series User Manual V.A1
Chapter 2 Getting Started
When the battery is charging an LED indicator keeping flashing. If the battery capac-
ity reaches 100%, the LED indicator stops flashing and all LEDs are bright.
2.4 Battery Discharging
iPS-M power system provides 2 output modes to provide power to loader (PC or
other devices). DC power can provide from one of each DC output port or both ports.
Max Watt for System 1 and System 2 output:
System 1: 19V x 6A = 114W
System 2: 12V x 5A = 60W
Maximum output is around 174W.
2.4.1 Device Connection
Before connecting equipment to iPS-M power system, turn off battery power from the
remote control first. Then connect the cable to the battery system and equipment.
Figure 2.9 Battery power off
Caution! After purchasing the new iPS-M power system, you must charge the
battery to 100%, which keeps the battery cell in active status and
extends battery life.
Caution! When charged to 100%, its best to remove AC power to prevent OVER
CHARGING which may decrease battery life.
Press power button and hold
When power is off, all
for 7 seconds to turn off battery
power.
LED light will go off.

iPS-M S series User Manual V.A1 10
Connecting iPS-M cable to System 1 or System 2 port, depends on equipment volt-
age definitions.
Figure 2.10 Cable connection
After all cables are well connected, turn on the battery power by pressing the power
button (hold for 7 seconds) on the remote control again and the battery is ready to
supply DC power to device.
2.4.2 Discharging Time Estimation
To estimate discharging time, you must need to know the power consumption of the
loader (PC or Device). For example, assuming power consumption of the loader is
40Wh, discharging time for different capacities of iPS-M batteries is listed following:
To devi c e
To bat t e r y
Model Discharging Time Estimation
iPS-M420S 8 ~10 hours (400Wh / 40 Wh)
iPS-M210S 4~ 5 hours (200Wh / 40Wh)